Bissell 9200e Service Manual

Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 11 of 22 
TAKING THE UNIT APART 
 
WARNING: To reduce the chance of electrical shock, unplug before servicing. 
 
Do not disassemble the unit until you have performed the troubleshooting steps and 
diagnostic checks in pages 5-7. Proper troubleshooting techniques and diagnosis of the 
problem may save a lot of time and frustration. 
 
Place the unit on a service platform as described on page...

Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 12 of 22 
TAKING THE UNIT APART (continued) 
 
Make sure to take note of how all tubes and wires are routed to, from and around 
components as you disassemble the unit. 
 
 
The red gasket may be stuck in the air duct after the duct is picked up. Remove it from 
the duct and replace it as shown in the picture on the right. 
 
 
 
Remove (2) screws at rear of unit 
 
 
 
 
 
 
  

Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 13 of 22 
TAKING THE UNIT APART (continued) 
 
Removing the access cover will give you access to nearly all parts that may require 
service. 
 
Brush Switch    Bridge Rectifier    Pump    Solenoid    Brush Motor 
 
 
 
 
 
 
 
 
 
 
 
 
  

Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 14 of 22 
REPLACING THE PUMP 
 
Make sure to take note of how all tubes and wires are routed to, from and around the 
pump. 
Disconnect all three pump wires connections. 
Disconnect pump to heater tube. 
Remove the two pump mounting screws located furthest to the front. 
  The screw on the machines right is a 1/2 long silver washer head screw. 
  The screw on the machines left is a 1/2 long...

Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 15 of 22 
REPLACING THE SOLENOID VALVE IN THE BASE (continued) 
 
                                     
 
NOTE: The solenoid must be seated completely into its cradle. If not a bulge will result in 
the access cover over the solenoid. This will cause a no spray issue when the tank is applied 
to the unit. 
 
 
 
 
REPLACING THE HEATER 
 
Disconnect the inlet and outlet tubes from the heater....

Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 16 of 22 
 
 
REPLACING THE VACUUM MOTOR
 
 
Remove all wires. 
 
 
Lift up firmly to unseat the seal and remove motor. Motor is not held in place with 
screws. 
 
Make sure the seal is correctly installed on the new motor: 
Seal should not be covering the vent holes. 
 
 
Seal should be positioned so the wire holders are on the correct side of the motor. 
 
 
  

Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 17 of 22 
REPLACING THE BRUSH MOTOR 
 
Disconnect the wires from the motor. 
  The black and white wires are connected with wire nuts. 
  The green wire has a removable terminal. 
 
Remove the left end cap. 
 
 
 
Remove the e-clip, washer, and gear from the motor spindle. 
 
 
Remove the three screws from the top of the brush motor housing. 
 
Lift the brush motor and cover assembly out of...

Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 18 of 22 
REPLACING THE BRUSH MOTOR (continued) 
 
Route wires into notch when reassembling. 
 
 
REPLACING THE BRIDGE RECTIFIER 
 
The rectifier converts 110 volt line voltage to the approximately 12 volts DC that the 
pump motor operates on. There can be two symptoms caused by a bad rectifier. First, 
when the rectifier goes bad, the pump will not run. Also, occasionally when the rectifier...

Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 19 of 22 
REPLACING THE BRIDGE RECTIFIER (continued) 
 
A quick check for distortion on the bridge rectifier can show if it is defective. 
 
 
 
REPLACING THE BRUSH MOTOR MICRO SWITCH 
 
There is one screw holding the micro switch in position 
 
 
  

Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 20 of 22 
WIRING DIAGRAM - BISSELL ProHeat 2X™