Bissell 9200e Service Manual

							Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 11 of 22 
TAKING THE UNIT APART 
 
WARNING: To reduce the chance of electrical shock, unplug before servicing. 
 
Do not disassemble the unit until you have performed the troubleshooting steps and 
diagnostic checks in pages 5-7. Proper troubleshooting techniques and diagnosis of the 
problem may save a lot of time and frustration. 
 
Place the unit on a service platform as described on page 5. 
 
Recline the handle fully. 
 
Remove the solution and clean water tanks. 
 
Remove four screws from the rear cover, two screws from the access cover and the screw 
securing the front nozzle. 
 
 
You must also remove the air duct before you can remove the access cover.  
 
 
  
						

							Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 12 of 22 
TAKING THE UNIT APART (continued) 
 
Make sure to take note of how all tubes and wires are routed to, from and around 
components as you disassemble the unit. 
 
 
The red gasket may be stuck in the air duct after the duct is picked up. Remove it from 
the duct and replace it as shown in the picture on the right. 
 
 
 
Remove (2) screws at rear of unit 
 
 
 
 
 
 
  
						

							Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 13 of 22 
TAKING THE UNIT APART (continued) 
 
Removing the access cover will give you access to nearly all parts that may require 
service. 
 
Brush Switch    Bridge Rectifier    Pump    Solenoid    Brush Motor 
 
 
 
 
 
 
 
 
 
 
 
 
  
						

							Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 14 of 22 
REPLACING THE PUMP 
 
Make sure to take note of how all tubes and wires are routed to, from and around the 
pump. 
Disconnect all three pump wires connections. 
Disconnect pump to heater tube. 
Remove the two pump mounting screws located furthest to the front. 
  The screw on the machines right is a 1/2 long silver washer head screw. 
  The screw on the machines left is a 1/2 long black pan head screw. 
 
 
Lift the pump out of the base and replace. 
Leave the black cooling duct attached to the cooling tube. 
 
PUMP TUBING INFORMATION 
Pump primer tube is 8 long and does not have clamps. 
Connects from the top of the pump to the air duct. 
Pump inlet tube is 7 long and is clamped on both ends. 
Connects the pump inlet to the SmartClean™ valve assembly. 
Pump cooling tube is 8 1/2 long and may have a kink-preventing spring on it. 
  Connects from the cooling duct to the air duct. 
Pump to heater tube is 5 3/4 long and is clamped on both ends. 
Connects the pump to the heater inlet. 
 
 
REPLACING THE SOLENOID VALVE IN THE BASE 
 
Make sure to take note of how all tubes and wires are routed to, from and around the 
solenoid. 
 Disconnect the two solenoid wire connections. 
Disconnect the two solenoid tube connections. 
 
 
 
 
  
						

							Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 15 of 22 
REPLACING THE SOLENOID VALVE IN THE BASE (continued) 
 
                                     
 
NOTE: The solenoid must be seated completely into its cradle. If not a bulge will result in 
the access cover over the solenoid. This will cause a no spray issue when the tank is applied 
to the unit. 
 
 
 
 
REPLACING THE HEATER 
 
Disconnect the inlet and outlet tubes from the heater. 
Disconnect the blue thermally insulated wire (top). 
Disconnect the two green (doubled up) insulated wires (top). 
Disconnect the two white (doubled up) wires from the side (front). 
Disconnect the two green (doubled up) black shrink wrapped wires from the top side. 
Remove and replace heater. 
 
 
 
 
 
Yellow wire on top 
terminal 
White wire on bottom 
terminal 
 
 
 
Inlet to solenoid Clean water receiver was 
left in place to show the 
correct travel path of the 
solution hose 
 
 
 
 
Outlet from solenoid  
						

							Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 16 of 22 
 
 
REPLACING THE VACUUM MOTOR
 
 
Remove all wires. 
 
 
Lift up firmly to unseat the seal and remove motor. Motor is not held in place with 
screws. 
 
Make sure the seal is correctly installed on the new motor: 
Seal should not be covering the vent holes. 
 
 
Seal should be positioned so the wire holders are on the correct side of the motor. 
 
 
  
						

							Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 17 of 22 
REPLACING THE BRUSH MOTOR 
 
Disconnect the wires from the motor. 
  The black and white wires are connected with wire nuts. 
  The green wire has a removable terminal. 
 
Remove the left end cap. 
 
 
 
Remove the e-clip, washer, and gear from the motor spindle. 
 
 
Remove the three screws from the top of the brush motor housing. 
 
Lift the brush motor and cover assembly out of the base and replace. 
 
  
						

							Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 18 of 22 
REPLACING THE BRUSH MOTOR (continued) 
 
Route wires into notch when reassembling. 
 
 
REPLACING THE BRIDGE RECTIFIER 
 
The rectifier converts 110 volt line voltage to the approximately 12 volts DC that the 
pump motor operates on. There can be two symptoms caused by a bad rectifier. First, 
when the rectifier goes bad, the pump will not run. Also, occasionally when the rectifier 
goes bad it will imbalance the commutator on the vacuum motor causing it to spark 
excessively and become noisy. If the pump motor does not run, check the current coming 
into the motor. If there is no current present, check to ensure all wire connections are 
secure and replace the bridge rectifier if necessary. 
 
The bridge rectifier is located between the pump and the motor 
 
 
 
 
 
 
  
						

							Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 19 of 22 
REPLACING THE BRIDGE RECTIFIER (continued) 
 
A quick check for distortion on the bridge rectifier can show if it is defective. 
 
 
 
REPLACING THE BRUSH MOTOR MICRO SWITCH 
 
There is one screw holding the micro switch in position 
 
 
  
						

							Bissell ProHeat 2X™ Service Center Guide 
Issued:  September, 2005 
© 2005 BISSELL Homecare, Inc.           Page 20 of 22 
WIRING DIAGRAM - BISSELL ProHeat 2X™