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American Water Heater Heavy Duty Commercial Gas BCG3 User Manual

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    							21
    grounding shall be done in accordance with the current edition 
    of the Canadian Electrical Code CSA C22.1 and/or local codes.
    VENT INSTALLATION
    Seal  all  joints  between  the  power  venter  and  the  vent 
    termination.  This  is  to  prevent  leakage  of  exhaust  products 
    into the room(s) due to positive pressure of blower.
    The “Sequence of Operation” description will be the same with 
    mechanical venting except;
    When the water heater thermostat calls for heat:
    Thermostat  contacts  “Close”  and  the  power  venter  blower 
    (120 VAC) is energized. Sufficient draft must be established 
    for  the  “Draft  Prover  Switch  (N.O.)”  to  “Close”.  When  the 
    draft prover switch “Closes” the relay coil of the flue damper  
    is energized.
    WATER HEATER INSTALLATION
    MECHANICAL VENTING
    SINGLE UNIT INSTALLATION
    When  mechanical  venting  of  these  heaters  is  desired,  the 
    following kits are available.
    Models with inputs from 120,000 to 200,000 btu/h
    part number 9005381205
    Models with inputs from 250,000 to 390,000 btu/h
    part number 9003434205
    Where an approved power venter is to be installed to operate 
    in conjunction with the water heater thermostat, the following 
    codes  must  be  adhered  to.  Field  wiring  should  conform  to 
    the  current  edition  of  the  National  Electrical  Code  NFPA  70. 
    For  Canadian  installations  the  electrical  connections  and 
    WATER PIPING DIAGRAMS
    This manual provides detailed water piping diagrams for typical 
    methods  of  application  for  the  water  heaters,  see  Water  Piping 
    Diagrams beginning on page 40.
    The  water  heater  may  be  installed  by  itself,  or  with  a  separate 
    storage  tank.  When  used  with  a  separate  storage  tank,  the 
    circulation  may  be  either  by  gravity  or  by  means  of  circulating 
    pump. Adjust flow by throttling a full port ball valve installed in the 
    circulating line on the outlet side of the pump. Never throttle flow 
    on the suction side of a pump. See the Water Piping Diagrams 
    beginning on page 40.
    NOTE:  In addition to the factory installed Temperature-Pressure 
    Relief  Valve  (T&P  valve)  on  the  water  heater,  each  remote 
    storage tank that may be installed and piped to a water heating 
    appliance  must  also  have  its  own  properly  sized,  rated  and 
    approved Temperature-Pressure Relief Valve installed. 
    Call  the  toll  free  technical  support  phone  number  listed  on  the 
    back cover of this manual for further assistance in sizing a T&P 
    valve for remote storage tanks.
    T&P VALVE DISCHARGE PIPE
    Explosion Hazard
    Te mperature-Pressure Relief  Valve
    must comply with  ANSI Z21.22-
    CSA 4.4 and  ASME code.
    Properly sized temperature-
    pressure relief valve must be
    installed in opening provided.
    Can result in overheating and
    excessive tank pressure .
    Can cause serious injury or death.
    WATER LINE CONNECTIONS
    The water piping installation must conform to these instructions 
    and to all local code authority having jurisdiction. Good practice 
    requires that all heavy piping be supported.
    Read  and  observe  all  requirements  in  the  following  sections 
    before installation of the water piping begins:
    1.  Water Temperature Control and Mixing Valves on page 13.
    2.  Dishwashing Machines on page 14.
    3.  Temperature-Pressure Relief Valve on page 14-15.
    4.   Closed Systems and Thermal Expansion on page 14.
    5.  For  multiple  water  heater  installations  see  Water  Piping 
    Diagrams beginning on page 40.
    WATER (POTABLE) HEATING AND SPACE HEATING
    1.   All  piping  components  connected  to  this  unit  for  space 
    heating  applications  shall  be  suitable  for  use  with  potable 
    water.
    2.  Toxic  chemicals,  such  as  those  used  for  boiler  treatment, 
    shall NEVER be introduced into this system.
    3.  This unit may NEVER be connected to any existing heating 
    system or component(s) previously used with a non-potable 
    water heating appliance.
    4.   When  the  system  requires  water  for  space  heating  at 
    temperatures  higher  than  required  for  domestic  water 
    purposes,  a  tempering  valve  must  be  installed.    Please 
    refer  to  installation  diagrams  beginning  on  page  40  of  this 
    manual for suggested piping arrangements.
    5.  These  water  heaters  cannot  be  used  in  space  heating 
    applications only
    THERMOMETERS (NOT SUPPLIED)
    Thermometers should be obtained and field installed as shown 
    in the installation diagrams.
    Thermometers  are  installed  in  the  system  as  a  means  of 
    detecting the temperature of the outlet water supply.  
    						
    							22
    This  water  heater  is  provided  with  a  properly  rated/sized  and 
    certified combination temperature - pressure (T&P) relief valve by 
    the manufacturer. See Temperature-Pressure Relief Valve on pages 
    14-15 for information on replacement and other requirements.
    Water Damage Hazard
    Temperature-Pressure Relief V alve discharge
    pipe must terminate at adequate drain.
    CAUTION
    Install  a  discharge  pipe  between  the  T&P  valve  discharge 
    opening  and  a  suitable  floor  drain.  Do  not  connect  discharge 
    piping  directly  to  the  drain  unless  a  6”  (15.2  cm)  air  gap  is 
    provided.  To  prevent  bodily  injury,  hazard  to  life,  or  property 
    damage,  the  relief  valve  must  be  allowed  to  discharge  water 
    in  adequate  quantities  should  circumstances  demand.  If  the 
    discharge  pipe  is  not  connected  to  a  drain  or  other  suitable 
    means, the water flow may cause property damage.
    T&P VALVE DISCHARGE PIPE REQUIREMENTS:
    •  Shall  not  be  smaller  in  size  than  the  outlet  pipe  size  of  the 
    valve, or have any reducing couplings or other restrictions.
    •  Shall not be plugged or blocked.
    •  Shall not be exposed to freezing temperatures.
    • Shall be of material listed for hot water distribution.
    •  Shall  be  installed  so  as  to  allow  complete  drainage  of  both 
    Temperature-Pressure Relief Valve and the discharge pipe.
    •  Must terminate a maximum of six inches above a floor 
    drain or external to the building. In cold climates, it is 
    recommended that the discharge pipe be terminated at an 
    adequate drain inside the building.
    •  Shall not have any valve or other obstruction between the 
    relief valve and the drain.
    INSTALLATION DIAGRAMS - TOP INLET/OUTLET USAGE
    Use  of  the  top  inlet  water  connection  requires  an  inlet  dip  tube 
    (refer  to  figure  19).  The  tube  is  supplied  in  the  heater.  Follow 
    caution  labels  if  applying  heat  to  this  fitting.  Do  not  allow  pipe 
    dope to contact the plastic tube during installation.
    TUBE INLET INSTALLATION
    FIGURE 19.  
    						
    							23
    HEATER WIRING
    All electrical work must be installed in accordance with the current edition of the National Electrical Code ANSI/NFPA No. 70 or Canadian Electrical 
    Code CSA C22.1 and must conform to all local code authority having jurisdiction.  AN ELECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF 
    ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION.
    If any of the original wire as supplied with the water heater must be replaced, use only type 105°C thermoplastic or equivalent 250
    0C type F must be 
    used for the flame sensor and igniter leads.
    The controls of this water heater are polarity sensitive. Be certain to properly wire the hot and neutral connections.
    13
    42
    C
    P
    M
    X
    MV
    MV/PV
    PV
    24 V GND
    24 V 
    SP ARKER
    GND-BURNE
    R
    HONEYWELL  IGNITION
    DAMPER
    DRIVE
    ON/OFF
    SWITCH
    LOWER
    PROBE
    UPPER
    PROBE/ECO 11
    E79
    LINE
    IN
    1 2
    3
    4
    NEUTRAL
    GND
    NA
    TURAL
    GAS
    VA LVE
    PV
    PV
    THTR
    MV MV/PV
    MV
    PROP ANE
    GAS
    VA LVE
    120 vac
    24 VA C TO  IGNITION CONTRO L
    DAMPER
    DRIVE
    24 VAC
    24 NEUTRA
    L
    FACT OR Y WIRED
    BY  INST ALLER
    IF ANY  OF THE ORIGINAL  WIRE AS SUPPLIED MUST  BE REPLACED, USE ONL Y TYPE 105O C
    THERMOPLASTIC OR EQUI VALENT . FLAME SENSOR IGNITION CABLE MUST  BE 250O C TYPE F.
    330548-000 REV 00
    W
    W W
    Y
    BLK
    BLKBLK
    W
    R
    R
    Y
    BLK
    BL
    W
    LEGEND:
    W --WHITE
    BLK--BLACK
    BL--BLUE
    R--RED
    Y --YELLOW
    FIGURE 20.  
    						
    							24
    GAS PIPING
    Contact  your  local  gas  service  company  to  ensure  that  adequate 
    gas  service  is  available  and  to  review  applicable  installation  codes 
    for your area.
    Size the main gas line in accordance with Table 7. The figures shown 
    are for straight lengths of pipe at 0.5 in. W.C. pressure drop, which is 
    considered normal for low pressure systems. Note: Fittings such as 
    elbows,  tees  and  line  regulators  will  add  to  the  pipe  pressure  drop. 
    Also refer to the latest version of the National Fuel Gas Code.
    Schedule  40  Steel  or  Wrought  Iron  Pipe  is  the  preferred  material 
    for  the  gas  line  of  this  water  heater.  It  is  imperative  to  follow  the 
    sizing  recommendations  in  the  latest  version  of  the  National  Fuel 
    Gas  Code  if  Corrugated  Stainless  Steel  Tubing  (CSST)  is  used  as 
    the gas line for this water heater.
    The  heater  is  not  intended  for  operation  at  higher  than  14.0"  W.C.- 
    natural gas, (1/2 pound per square inch gage) supply gas pressure. 
    Exposure  to  higher  supply  pressure  may  cause  damage  to  the 
    gas  valve  which  could  result  in  fire  or  explosion.  If  overpressure 
    has  occurred  such  as  through  improper  testing  of  gas  lines  or 
    emergency malfunction of the supply system, the gas valve must be 
    checked for safe operation. Make sure that the outside vents on the 
    supply  regulators  and  the  safety  vent  valves  are  protected  against 
    blockage. These are parts of the gas supply system, not the heater. 
    Vent blockage may occur during ice storms.TABLE 7.  GAS SUPPLY PIPE LENGTHS (IN FEET)
    Maximum Equivalent Pipe Length - Natural Gas Only
    Input rate 
    (BTU/HR) Schedule 40 Steel or Wrought Iron Pipe
    1/2" 3/4" 1"1 1/4" 1 1/2"
    120,000 2070200 200200
    154,000 1040150 200200
    180,000 -30 100 200200
    199,000 -30 90200 200
    250,000 -20 60200 200
    275,000 -10 50200 200
    310,000 -10 40150 200
    366,000 --30 100 200
    390,000 --20 100 200
    Fitting Type* Equivalent length in feet
    45°Ell 0.71.01.21.61.9
    90°Ell 1.62.12.63.54.0
    Te e 3.14.15.26.98.0
    Natural Gas 0.60 Specific Gravity, 0.50" W.C. Pressure Drop
    *Screwed Fittings
    It  is  important  to  guard  against  gas  valve  fouling  from  contaminants  in 
    gas ways. Such fouling may cause improper operation, fire or explosion.
    If  copper  supply  lines  are  used  they  must  be  internally  tinned  and 
    certified  for  gas  service.  Before  attaching  the  gas  line,  be  sure  that 
    all gas pipe is clean on the inside.
    To trap any dirt or foreign material in the gas supply line, a sediment 
    trap must be incorporated in the piping (see Figure 21). The sediment 
    trap must be readily accessible and not subject to freezing conditions. 
    Install in accordance with recommendations of serving gas suppliers. 
    Refer to the latest version of the National Fuel Gas Code.
    To prevent damage, care must be taken not to apply too much torque 
    when attaching gas supply pipe to gas valve inlet.
    Apply  joint  compounds  (pipe  dope)  sparingly  and  only  to  the  male 
    threads of pipe joints. Do not apply compounds to the first two threads. 
    Use compounds resistant to the action of liquefied petroleum gases.
    GAS METER SIZE – NATURAL GASES ONLY
    Be  sure  the  gas  meter  has  sufficient  capacity  to  supply  the  full  rated 
    gas input of the water heater as well as the requirements of all other 
    gas fired equipment supplied by the meter. If gas meter is too small, ask 
    the gas company to install a larger meter having adequate capacity.
    GAS PIPING AND SEDIMENT TRAP INSTALLATION
    FIGURE 21.
    GAS LINE LEAK TESTING
    Fire and Explosion Hazard
    Leak test before placing the water
    heater in operation.
    Disconnect gas piping and main gas
    shutof f valve before leak testing.
    Install sediment trap in accordance
    with NFP A 54.
    Use joint compound or 
    Teflon tape
    compatible with propane gas.
    Any time work is done on the gas supply system perform a leak test 
    to avoid the possibility of fire or explosion.
    1.  For  test  pressures  exceeding  1/2  psi  (3.45  kPa)  disconnect  the 
    water heater and its Main Gas Shutoff Valve from the gas supply 
    piping  system  during  testing,  see  Figure  21.  The  gas  supply  line 
    must be capped when disconnected from the water heater.
    2.  For  test  pressures  of  1/2  psi  (3.45  kpa)  or  less,  the  water  heater 
    need  not  be  disconnected,  but  must  be  isolated  from  the  supply 
    gas line by closing the Main Gas Shutoff Valve during testing.
    3.  Coat  all  supply  gas  line  joints  and  connections  upstream  of    the 
    water  heater  with  a  non-corrosive  soap  and  water  solution  to 
    test  for  leaks.  Bubbles  indicate  a  gas  leak.  Do  not  use  matches, 
    candles, flame or other sources of ignition for this purpose.
    4.  Repair any leaks before placing the water heater in operation.
    PURGING
    Gas line purging is required with new piping or systems in which air 
    has entered.
    Purging should be performed per the current edition of NFPA 54 the 
    National Fuel Gas Code.  
    						
    							25
     is locked out, the power to the unit must be cycled to restart the 
      Ignition Control.
    8.  If  the  pilot  flame  is  proved  during  the  ignition  trial  period,  the 
      Ignition  Control  turns  off  the  Spark  Ignitor  and  opens  the  Main 
      Gas Valve.
    9.  The  Ignition  Control  allows  a  2  second  pilot  flame  stabilization  
      period  to  insure  that  the  pilot  flame  is  not  extinguished  by  the 
      main burner light-off process.
    10.  The  Ignition  Control  monitors  the  Flame  Sensor  during  the 
      heating cycle. If the flame signal is lost, the Ignition Control shuts 
      the Main Gas Valve and Pilot Gas Valve and re-starts the ignition  
      process at step 4.
    11.  Once  the  unit  is  satisfied,  the  Ignition  Control  will  shut  off  the 
      Main  Gas  Valve  and  the  Pilot  Gas  Valve  and  the  unit  will  be  in 
      standby  mode  until  another  call  for  heat  is  initiated  by   
      the thermostat.
    See the flow chart on page 26 for more information. Light  the  water  heater  in  accordance  with  the  Lighting  and 
    Operation Instruction label on the water heater and in this manual 
    on pages 27 and 28.
    The  water  heaters  covered  by  this  manual  are  equipped  with 
    an  electronic  control  system  that  automatically  sequences 
    the  Igniter,  the  24  VAC  Gas  Valve,  the  Burner  ignition,  and   
    flame sensing. 
    Before attempting start up, thoroughly study and know the exact 
    Sequence Of Operation. See written Sequence Of Operation on 
    page 25 and Sequence Of Operation Flow Chart on page 26.
    Be c er tain that the water heater is full of water, that air is purged 
    from  the  gas  and  water  lines  and  that  there  are  no  leaks  in  the 
    gas and water lines. Ensure all inlet water valves are open.
    FILLING THE WATER HEATER
    Follow these steps to fill the water heater prior to start up.
    1.  Close the heater drain valve.
    2.  Open a nearby hot water faucet to permit air in system to escape.
    3.  Fully  open  the  cold  water  inlet  valve  allowing  the  piping  and 
      water heater to fill with water.
    4.  Close hot water faucet opened in Step 2 as water starts to flow.
    Read SEQUENCE OF OPER ATION section of this manual prior 
    to lighting and operating this water heater.
    With above conditions satisfied, start the unit in accordance with 
    the  instructions  on  the  operating  label  attached  to  the  heater. 
    For  your  convenience  a  copy  of  the  instructions  are  shown  on 
    pages 27 and 28.
    Fire or Explosion Hazar d
    Read instruction manual befor e
    installing, using or servicing water heater .
    To avoid risk of fire or explosion purge discharge must not
    enter into confined areas or spaces where ignition can occur .
    The area must be well ventilated and all sources of ignition
    must be deactivated or removed.
    Gas line purging is required with new piping or systems in
    which air has entered.
    PRIOR TO START UP
    Installation  and  start  up  of  this  water  heater  requires  abilities  and 
    skills equivalent to that of a licensed tradesman in the field involved, 
    see Qualifications on page 6.
    Do not place the water heater in operation if any part has been under 
    water.  Immediately  call  a  qualified  service  technician  to  inspect  the 
    water heater and to replace  any part of the control system and any 
    gas control which has been under water. 
    OPERATION
    SEQUENCE OF OPERATION
    The  following  information  will  describe  the  Sequence  of  Operation 
    for this water heater.
    1. Switch power on to unit.
    2.  Thermostat calls for heat.
    3.  Ignition  Control  performs  diagnostic  self  check  on  system 
      components.
    4.  The Ignition Control begins the trial for ignition.
    5.  The Ignition Control turns on the Spark Igniter and opens the Pilot 
      Gas Valve.
    6.  The Ignition Control monitors the Flame Sensor during the ignition  
      trial period.
    7.  If  the  Ignition  Control  does  not  sense  the  pilot  flame  during  the 
      ignition  trial  period,  the  Ignition  Control  shuts  the  Pilot  Gas 
      Valve  and  turns  off  the  Spark  Igniter.  Depending  on  the  water 
      heater model, the Ignition Control will either retry the ignition trial 
      at step 4 or lockout the ignition sequence. If the ignition sequence   
    						
    							26
    SEQUENCE OF OPERATION FLOW CHART
    Description of this flow chart can be found in the “SEQUENCE OF OPERATION” section found on page 25.
    FLOW CHART 1.
    A
    A
    IDLE
    (NOT  POWERED)
    “CALL  FOR HEAT ”
    RECEIVED FROM THERMOSTAT
    POWER  TO
    MODULE  AND
    SELF CHECK
    TRIAL  FOR
    IGNITIO N
    (TIMER ST ARTED)
    FLAME
    PROVED? CLOSE PILOT
    GAS VA LVE SP
    ARK OFF
    (BEFORE  TRIAL FOR IGNITION  TIMER EXPIRES)
    SP ARK OFF
    OPEN MAIN GA S
    VA LVE
    FLAME
    ST ABILIZA TION
    (2 SECONDS)
    RUN NO
    NO
    NO
    YES
    YES
    YES
    “CALL
    FOR HEAT ”
    ENDS? FLAME
    LOST? CLOSE MAIN GAS
    VA LVE AND PILOT
    GAS VA LVE
    CLOSE MAIN GAS
    VA LVE  AND PILOT
    GAS VA LVE
    SP
    ARK ON OPEN PILOT GAS
    VALVE RETR
    Y DELA Y
    (5 MINUTES) WA
    IT FO R
    “CALL  FOR HEAT ”
    TO  BE REMOVED
    ACTIVA TE ALARM
    CONT ACT(S)
    (OPTIONAL)
    RETR Y OR
    LOCKOUT MODEL? LOCKOUT
    RETR
    Y  
    						
    							27
    LIGHTING & OPERATION LABEL
    FIGURE 22. LABEL FOR NATURAL GAS MODELS
    FOR YOUR SAFETY READ BEFORE OPERATINGOPERATING INSTRUCTIONS
    FOR YOUR SAFETY READ BEFORE OPERATING  
    						
    							28
    FIGURE 23. LABEL FOR PROPANE GAS MODELS
    FOR YOUR SAFETY READ BEFORE OPERATINGOPERATING INSTRUCTIONS
    TO TURN OFF GAS TO APPLIANCE  
    						
    							29
    ADJUSTMENTS
    ON INITIAL STARTUP SOME ADJUSTMENTS MAY BE NECESSARY.
    Check  Manifold  and  inlet  gas  pressures  (see  GAS  SUPPLY 
    SYSTEMS on page 13 and CHECKING THE INPUT on page 29-30.)
    Check Pilot Burner (See Pilot Burner section on page 34.)
    TESTING DAMPER OPER ATION
    With  the  Service  Switch  in  the  AUTOMATIC  OPER ATION 
    position, check the operation of the flue damper three (3) times 
    with the water operating controls for proper operating sequence:
    • The damper disc must be open (in the vertical position) before 
    the ignition and combustion process begins.
    •  The damper disc must be in the open position when the main 
    burner is firing.
    •   The  gas  control  valve  must  close  and  the  main  burner  must 
    have ceased firing before the damper disc begins its return to 
    the closed (horizontal) position.
    If  during  testing  of  the  operation  of  the  damper  you  find  that 
    there  is  a  problem  with  the  operation  of  the  water  heater  when 
    the Service Switch is in the AUTOMATIC OPER ATION position: 
    Reset the Service Switch to the HOLD OPEN DAMPER position 
    and check operation again.
    If the water heater does operate when placed in the HOLD OPEN 
    DAMPER position:
    •    Refer to the EFFIKAL RVGP-FSF-SERIES TROUBLESHOOTING GUIDE on page 37.
    If  the  water  heater  does  not  operate  with  the  Service  Switch  in 
    either position:
    •  Refer to the Troubleshooting Sections and Troubleshooting 
    Checklist.
    CHECKING VENTING
    The following steps shall be followed with each appliance connected 
    to the venting system placed in operation, while any other appliances 
    connected to the venting system are not in operation.
    1.  Seal any unused openings in the venting system.
    2.   Inspect the venting system for proper size and horizontal pitch, as 
    required in the National Fuel Gas Code, ANSI Z223.1or the CAN/
    CGA B149 Installation Codes and these instructions.  Determine 
    that there is no blockage or restriction, leakage, corrosion and 
    other deficiencies which could cause an unsafe condition.
    3.  So  far  as  is  practical,  close  all  building  doors  and  windows  and all doors between the space in which the water heater(s) 
    connected to the venting system are located and other spaces 
    of  the  building.  Turn  on  all  appliances  not  connected  to  the 
    venting system. Turn on all exhaust fans, such as range hoods 
    and  bathroom  exhausts,  so  they  shall  operate  at  maximum 
    speed. Close fireplace dampers.
    4.    Follow  the  lighting  instruction.  Place  the  water  heater  being  inspected in operation. Adjust thermostat so water heater shall 
    operate continuously.
    5.  Test for draft hood spillage at the relief opening after 5 minutes 
    of main burner operation.
    6.  After it has been determined that each appliance connected to  the venting system properly vents when tested as outlined above, 
    return doors, windows, exhaust fans, fireplace dampers and any 
    other gas burning appliance to their previous conditions of use.
    7.  If improper venting is observed during any of the above tests,  the venting system must be corrected.
    FAILURE  TO  CORRECT  BACK  DR AFTS  MAY  CAUSE  AIR 
    CONTAMINATION AND UNSAFE CONDITIONS.
    •  If the back draft cannot be corrected by the normal method or 
    if a suitable draft cannot be obtained, a blower type flue gas 
    exhauster  must  be  employed  to  ass ure  proper  venting  and 
    correct combustion.
    CHECKING THE INPUT
    For installation locations with elevations above 2000 feet, refer 
    to HIGH ALTITUDE INSTALLATIONS section of this manual for 
    input reduction procedure.
    1.   Attach a pressure gauge or a manometer to the manifold 
    pressure tap on the gas control valve and  refer to Table 
    8, for correct manifold pressure.
    2.  Use this formula to “clock” the meter.  Be sure that other 
    gas  consuming  appliances  are  not  operating  during  this 
    interval.
      (3600/T) x H = Btuh
      T  =  Time in seconds to burn one cubic foot of gas.
      H = Btu’s per cubic foot of gas.
      Btuh = Actual heater input.
      Example: 
      T  =  15.1 seconds
      H  =  1050 Btu
      Btuh  =  ?
      (3600/15.1) x 1050 = 250,000
    TABLE 8.
    APPROXIMATE TIME REQUIRED TO CONSUME 1 CU. FT. OF GAS AT FULL CAPACITY
    INPUT RATE 
    (BTUH) TYPE 
    OF 
    GAS BTUH 
    PER 
    CU. FT. TIME REQ’D TO 
    CONSUME 1 CU.  FT. OF  GAS
    120,000 NATURAL 
    PROPANE 1050 
    2500 31. 5 SEC. 
    75.0 SEC.
    154,000 NATURAL 
    PROPANE 1050 
    2500 24.5 SEC. 
    58.4 SEC.
    180,000 NATURAL 
    PROPANE 1050 
    2500 21.0 SEC. 
    50.0 SEC.
    199,000 NATURAL 
    PROPANE 1050 
    2500 19.0 SEC. 
    45.2 SEC.
    250,000 NATURAL 
    PROPANE 1050 
    2500 15.1 SEC. 
    36.0 SEC.
    251,000 NATURAL 
    PROPANE 1050 
    2500 15.1 SEC. 
    35.9 SEC.
    275,000 NATURAL 
    PROPANE 1050 
    2500 13.7 SEC. 
    32.7 SEC.
    305,000 NATURAL 
    PROPANE 1050 
    2500 12.4 SEC. 
    29.5 SEC.
    365,000 NATURAL 
    PROPANE 1050 
    2500 10.4 SEC. 
    24.7 SEC.
    390,000 NATURAL 
    PROPANE 1050 
    2500 9.7 SEC. 
    23.1 SEC. 
    						
    							30
    FIGURE 24.
    UNDER  NO  CIRCUMSTANCES  SHOULD  THE  GAS  INPUT  EXCEED 
    THE  INPUT  SHOWN  ON  THE  HEATER  MODEL  AND  RATING 
    PLATE.  OVERFIRING  COULD  RESULT  IN  DAMAGE  OR  SOOTING 
    OF  THE  HEATER.
    Should it be necessary to adjust the gas pressure to the burners to obtain the full input rate, the steps below should be followed:
    3.   Remove the regulator adjustment sealing cap and adjust the pressure  
    by turning the adjusting screw with a screwdriver. See Figure 24.
     
     Clockwise to increase gas pressure and input rate.
     
     Counterclockwise to decrease gas pressure and input rate.
    4. “Clock” the meter as in step 2 above.
    5. Repeat steps 3 and 4 until the specified input rate is achieved.
    6.  Turn  the  gas  control  knob  to  PILOT.    Remove  the  pressure  gauge and replace the sealing cap and the Allen wrench set 
    screw in the pressure tap opening.  
    						
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