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Aimco Brakes Cordless Tool UDBPT Series 40 50 60 70 Operation Instructions User Manual

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    							- 11   -Hand ling point
    4   Torque adjustment  in forward rotation (CW) only  
    ・ Release hands from   trigger, then remove the battery from the tool.
    ・ Insert an allen key in the hole to adjust relief valve as follow.
    ・ Never touch oil plug.   Removal of oil plug will result in leakage and to ol
    requiring service .
       Allen key for torque adjustment   (supplied)  
    (1.5mm hexagon)  
    Oil plug: Never touch!  
    Line r CP  
     
    Slit
    s
    Relief valve   
    						
    							- 12   -Handle Operation
    5   Changeable Fwd/Rev Lever (if desired)  
     
     
     
     
    1) Remove allen bolt (use 2mm hexagon bar spanner).
    2) Pull reverse lever forward to r emove it.
    3) Change the position and push it back to the tool.
    4) Put glue (#221 LOCTITE is recommended) to thread of allen bolt and fix reverse
    lever  to  the  tool  by  fastening  the  allen  bolt  by  fastening   torque  0.3~0.5Nm.
    6   Battery gauge LED  
    Battery gauge   LED will light for about 3 seconds first and then  indicate   the 
    remaining capacity when you press the trigger or attach the battery to the tool.  
    Battery gauge display while in use  
    Capacity (%)   LED  
    Less than 10   Maintains red lamp lighting after 
    shut - off, and goes off   
    10~20   Red  
    21~40   Yellow  
    41~100   Green  
    Battery error   Red and yellow by turns  
      Battery   Pull forward  
       Reverse lever  
    Battery gauge LED  (R)     (L)  
    (L)     (R)  R: Forward  
    L: Reverse   Remove allen  
    bolt   
    						
    							- 13   -Handling point
    7   Press the trigger and the LED will light in white.
      Avoid staring at LED.  
    1   Factors that affects fastening torque  
    Fastening torque can change even for the same size bolt because of torque 
    coefficient determined by finishing status of the bo lt or the work such as industrial 
    quality ranking of the bolt or the length.    
    2   Socket and anvil clearance  
    Use of worn or poorly engaging sockets will result in inaccurate torque delivery and 
    potentially damage the tool.  It is high ly   recommend to use  Er go Drive ™ sockets 
    and accessories with these tools .  
    3   Trigger  
    Press the trigger firmly to operate the tool until the tool automatically shuts off.  CAUTION  
    LED 
    						
    							- 14   -CAUTION  Battery charger  
    UDBP  utilizes   lithium ion battery.  
    1   Battery replacement interval  
    ・ Batteries may be charg ed up to   500 times after full discharge.   This  number
    of times can change depending upon the operati ng   conditions.  Consider
    that the battery has come to an end and replace with a new one when
    number of fasteners per full charge gets about a half of new ba ttery condition.
    2   Storage of battery  
    ・ Make sure to do full charge of the battery when you  have not used   the
    battery   for a    long time.  Leaving the battery with less than 10% remaining
    capacity for long time can damage electrodes and  damage   the battery.
    ・ Maintain storage tem perature below 40 ℃ .   Storage above 40 ℃   can
    accelerate   deterioration.
    3   Recycle of battery  
    ・ ・ Lithium ion battery is a precious  and recyclable  resource.   Recycle   battery
    in  your country in c ompliance with your local recycle system and the law.
    4   Safety  of battery  
    Our battery has passed safety test in conforming to UL standard
    1642 or to IEC62133.  However, do not give an excessive shock or heat to battery.  
    Tightening numbers per full charge          Charger  
    *Torque is set at Hard Join t. Numbrs of tightening per charge
    varies depending on torque level, fastener length and
    application. *Use the power cable which URYU
    ships with the charger. 
    						
    							- 15   - Attach  Jaw  
    Remove  Battery and the charger  
    Charge brand - new battery completely before   
    first use of the tool. Su spension of battery charging 
    prematurely can cause the LED to incorrectly   
    display remaining   capacity ( * 2).    
    ( * 2): Charge the battery full 2 to 3    
    times and the display will get back to normal.  
    1   Attach and remove battery  
    Attach ・・・ Slide it until it give s out click sound.  
    Remove ・・ Slide it to your side while pressing down the Jaw.  
    2   Charge  
    Insert battery to bottom of charger, wait until LED displays Full charged.  
             Insert power cord plug to the bottom with socket. 
               Use charger by specif ied power source.  
       Do not charge battery below 0 ℃  or above 40 ℃ .  
      Doing so can cause explosion or fire.  
    LED  Display   Status  
    ( * 3): Wait for regular charging to start. ( * 4): Replace the battery with a new one.  
    Charging time
    Battery capacity (%)   Time (about minute)  
    80   40  
    100   64   T o the bottom  
    (Red)Slow flashing  
    (Orange)Slow flashing  
    (Green)Slow flashing 
    Full   charged  Charging  
     90 ~ 99 %   80 ~ 89 %  0 ~ 79 %  
      
    Charging  e rror   80 ~ 89 %  
    90 ~ 99 %  0 ~ 79 %  
    Preliminary Charge  Standby for   
    Temperature Protection   Charging: capacity      0 ~ 79 %  
    Charging: capacity    80 ~ 89 %  
    Charging: capacity    90 ~ 99 %  (Red)  
    (Orange)  
    (Green)
    Waiting: capacity      0 ~ 79 %  
    Waiting: capacity    80 ~ 89 %  
    Waiting: capacity    90 ~ 99 %  
    Preliminary charging   * 3)  
    Battery error   * 4)  Charge finish  (Green)Flashing  DANGER  
    DANGER  
    DANGER  
    (Red, Orange)Quick flashing  (Red)Quick flashing   
    						
    							- 16   -Troubleshooting  
    Check the following before you ask for repair. 
    When  C harging  
    Sympt om   Potential Cause   Remedy  
    Waiting lamp lights   Battery is overheated   Charge only room 
    temperature batteries  
    Battery error lamp lights.   Battery  is  damaged  or  at 
    the end of it’s service life   Replace  the  battery  with 
    a new one.  
    While in Operation
    Symptom   Potential Cause   Remedy  
    Tool Does not Run   Battery depleted   Recharge the battery.  
    The tool gets hot.   Tool has been 
    overworked.  Duty cycle is 
    6 cycles per minute on a 
    B Joint   Allow tool to reach room 
    temperature  
    Tool makes “growling” 
    sound at slow speed   I nternal magnet reaction 
    causes noise at motor to 
    pulse connecting part.   This is a normal 
    condition inherent to the 
    tool design.  
    Anvil stops rotating at 
    slow speed   Motor overheat protection 
    activated   Release trigger, allow 
    tool to cool  
    Torque found lower  than 
    preset torque.   Bit or socket worn out.   Replace bit or socket 
    with a new one.  
    Number of tightening 
    cycles less then normal 
    experience   Battery charge low or 
    battery is at end of 
    lifespan   Recharge battery or 
    replace with a new one.  
    Should the above s teps fail to remedy a problem with the tool, deliver tool to an 
    authorized service center for evaluation   
    						
    							- 17   -Maintenance  
       1   Check for  any loose parts , breakage,  or  wear  of all parts prior to each use .  
       1    Maintenance  
    ・ Casing is m ade of plastic.  W ipe it by soft cloth.  Do not use volatile liquid s   or
    wet cloth because doing so will cause deterioration /discoloration of the
    materials .
       2    Store the tool in  a place that remains between 0° -   40 ℃ ,    is  moisture free, 
      du st free,  and  free from direct rays of the Sun. 
       3    Periodic inspection  
    ・ It is  Recommend to  allow a trained service center to  disassemb le   and adjus t
    the tool   every 100,000 cycles or every 3 months whichever comes earlier.
    Disassembly and adjus tment, inspection, and repair  
    ・ A b attery pulse tool is a precision tool.  Disassembly, assembly, adjustment
    requires exclusive JIGS plus testers, and  trained techniques .   Incorrect
    disassembly,   re - assembly or adjustment  can  cause not only insuffic ient power
    but also accidents.  Ask for these services  from an authorized service center .
    The maker or supplier  will not be held liable for any damages caused by factors
    found to be the cause of faulty  use or repair by   users   or unauthorized service
    provid ers . DANGER  
    CAUTION 
    DANGER   
    						
    							- 
    19 - AIMCO CORPORATE   HEADQUARTERS   AIMCO CORPORATION DE MEXICO SA DE CV  
    10000 SE Pine Street   Ave. Cristobal Colon 14529  
    Portland, Oregon  97216   Chihuahua, Chihuahua.  31125  
    Phone: (503) 254 – 6600   Mexico  
    Toll Free: 1 - 800 - 852 - 1368   Phone: (01 - 614) 380 - 1010  
    Fax: (01 - 614) 380 - 1019  
    AIMCO CHINA   AIMCO EUROPE  
    Room 607, No. 3998 Hongxin Rd Dibao Plaza   Avenida Río Gallo, 431  
    Minhang District, Shanghai    19174 Galápagos  -   Guadalajara  
    China   Spain  
    Phone: 0086 - 21 - 34319246   Phone: + 34 673 34 99 25  
    Fax: 0086 - 21 - 34319245  
    LIT-MAN950 
         Rev.  03/2016 
    Printed in  USA   ©2016 AIMCO  
    						
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