Aimco Brakes Cordless Tool UDBPT Series 40 50 60 70 Operation Instructions User Manual

							UDBP - T   Series 40, 50, 60 & 70  
Lithium Ion Battery - powered   
Direct Drive Auto - shutoff Pulse  
  INSTRUCTION MANUAL  
PO Box 16460, Portland, OR 
 97292-0 460  503-25 4-6600   Fax 503-2 55-2615  www.aimco-global.com  
						

							- 2   -Indicates a critical operating step that must 
be followed. Carefully  read this instruction for 
safe  use, understand the contents, and use 
the tool properly.  Keep   this manual.    
Indicates that incorrect handling may  create a  
hazardous condition, resulting in  injury to an 
operator   or physical damage   to the tool .  
For safety operation  
・ Basic desig n   of this tool is  a   lithium ion battery - powered brushless motor
rotat ing an   oil pulse unit, which convert s   the rotation to repeated pulsing for
tightening   or  loosening   the fastener.     Never use or modify this tool for other
purposes   for safety and product lo ngevity reasons .     Keep hands clear of all
rotating assemblies to avoid injury .
・ Always follow the se   instructions to   maintain operator safety .
・ Operators should be trained using this manual and have access to it .
・ When transferring this tool  to new personnel,  insure that this manual remains
with it .
1. Wear ear protect ion   if the noise level is higher than 85dB(A) at the
worksite.
Wearing eye protection glasses is recommended.
2. Do not  overwork the tool .  Doing so  can cause   motor damage  or
potentially damag e the tool anvil .
3. Hold the tool   body firmly during use to maintain control for operator
safety . DANGER  DANGER  
CAUTION   
						

							- 3   -4. Do not allow unauthorized persons  at the worksite .   Tool should be used
by trained adult personnel and kept away from all children .
5. Use  correct   charger ,  power cord ,   and battery   with this tool .
Do not charge the battery by other charger.  Do not use our charge r   for
other  maker’s  batteries.
Doing so c ould result in   battery explosion resulting in  property  damage or
injuries.
6. Read this manual car efully, and charge the battery properly.
・ Use the charger by the specified rated power supply.  Do not  plug   the
charger  into   d irect current, generators ,   or   external   transformer .  This
can   caus e   abnormal heat   resulting in damage or injury .
・ Do not charge the  battery below   0 ℃   or above 40 ℃ .
・ Use charger and recharge batteries in a  well ventilated  area .
・ Do not cover the charger with any fabric or enclosure.
・ Unplug charger when not in use.
7. Keep foreign objects away from charger, charger contacts and battery
contact s to avoid  short - circuit s at the charger or battery contacts.
8. Maintain a safe work environment/
・ Do not use the tool, charger, battery   in any area subject to moisture.
No portion of the tool, battery or charger should be exposed to water.
・ Maintain work  place by proper lighting.
・ Do not use or charge the tool where   any   combustible gases a re
present.
9. Do not  expose or dispose of   the battery in fire, doing so can cause
explosion or generate harmful matter. Do not heat battery by hot plate or
others, doing so  dissolves insulations, damages protect ive   system s , or
can cause   explosion   and or  fire
10. Avoid accidental start of the tool.
・ Do not carry the tool with your fingers touching the trigger. DANGER   
						

							- 4   -11. Release your finger from the trigger, and remove  the battery from the tool
when ever performing the following:
・ Torque adjustment.
・ Replace driver bit or socket.
・ R epair ing   the tool.
12. Wash your eyes  should any  battery liquid   get to   your eyes, and have
your eyes examined and medically treated by   an   eye care d octor
immediately.
13. Do not use battery whose  running   time per charge  becomes short .
14. Make sure that your hand is off the trigger when you remove the battery
from   the   tool.
15. Use genuine and original accessories and /or   attachments.DANGER   
						

							- 5   -1. Proper fastening time
・ Battery pulse tool will allow tightening an average of 6 cycles
per minute when averaged on a B joint .    Softer joints will require
less aggressive duty cycles.
・ Temperature protection will function to stop the tool when motor
heats due to  exceeding duty cy cle .
2. Operation  at low temperature extremes
・ The tool operates using a pulse unit containing hydraulic fluid.
Should tool be left for extended periods at temperatures below 5°C,
the tool may not deliver tightening force initially.  This can be
remedied by   cycling the tool repeatedly on a test fixture which will
preheat the pulsing unit to an operating range.
3. Cautions for operation
・ Always maintain good posture during operation .
・ Be sure to keep materials away from rotating parts of the tool at all
times.
・ Av oid wearing loose clothing or accessories like necklaces  when the
tool is in use.
・ Insure that operators are trained on the tool and hold it securely
during operation .
・ Unless otherwise necessary, do no t run the tool off an application for
long periods of ti me .
・ Do not touch the trigger when you carry the tool to avoid accidental
start.
・ Insure that operators are alert and rested when working with the tool
to eliminate potential injury from fatigue .
・ Make sure to confirm rotating direction before you operate the   tool.
・ Do not give the tool shock by drop or throw handling.  Reckless
handing  will result in   accident s   or breakage.CAUTION  
						

							- 6   -4. Cautions for tool ’ s operation
・ Confirm that  no person interferes with work environment or is in a
hazardous position .
・ Stop the op eration at once,  and request service if abnormalities are
found with the tool’s operation .
5. Do not do reckless ly   handl e   the power cord of the charger.
・ Do not pull or hold the power cord to disconnect the power cord or
carry the charger.
・ Arrange the power co rd so it may not be stepped   on , caught,   or
stressed. Not doing so can cause early breakage.
6. Check for damaged parts.
・ Confirm that the tool functions normally before   operation by visual ly
check ing   the appearance   of the  battery connect ion .
・ Do not use charge r if it is damaged by a drop or is with damaged
power cord. Use of such a charger can cause electric shock or fire.
7. Keep the work place clean always.
・ Untidy place or work stand becomes   a   cause of accidents.
8. Keep children away from work place.
・ Do not allow  others except authorized operators to touch the tool or
power cord of the charger.
・ Keep others except authorized operators away from the work place.
9. Store   the tool properly when  not in use .
・ Keep the tool in a safe place out of the reach of children safe pl ace
or in a locked place.
・ Do not keep the tool in the place where the temperature can go up
higher than 40 ℃   ( unventilated metal storage containers   or in cars in
summer).
10. Use the tool within it’s design limits .
・ For safe and effective use , only use tool on applications that it’s
capacity can handle . CAUTION  
						

							- 7   -11. Overload protect function of motor
・ Th is function will work to stop the motor when  the anvil becomes
locked for about 1 second   with the trigger depressed .
12. Use appropriate tool whose capacity can cover the requirements of your
work.
・ Only connect sockets or bits appropriate to the size of the to ol anvil .
13. Perform regular maintenance inspections .
・ Check power cord for damages periodically,  request replacements
if damage is observed .
・ Maintain handle g rips in a clean, dry condition.  A void   and   oil or
grease.
14. Do not wet battery by water, seawater or  ot her fluids .
15. Charge battery by designated charger always. Charging  the   battery by
non -   designated charger  will damage battery and can create an unsafe
condition.
16. Battery has fixed electrode s   of  positive   and  negative .  Do not connect
battery and the charge r when you feel difficulty in  connecting the   battery
to the tool or  charger.  Incorrect alignment of positive and negative
terminals will result in battery damageor injury.
17. Do not make any connections to the battery terminals on the battery or
charger by an y other means than normal connections as intended in the
design of the tool.  Any non - standard connections may result in damage
or injury. CAUTION  
						

							- 8   -18. Do not give battery shock due to  drops .  Do not throw batteries.
Doing so will deform batteries,  destroy   integrated protection circuit, can
result in a   charge  of  the battery by abnormal current  or   voltage   resulting
in damage or injury .
19. Do not drive a nail into battery, hit battery by  hammer , or  impact   the
battery.   Doing so can deform battery,  destroy   integrated protection circuit,
and become  a  cause of heat, explosion, or fire.
20. Do not  attempt to   solder   anything to   bat teries.   Doing so will dissolve
insulations, destroy gas exhaust valve or protection circuit, and become s
a  cause of heat, explosion, or f ire.
21. Do not p lace   battery in a microwave oven or in a high - pressure container.
Battery temperature  may  rise suddenly   and   can   cause heat, explosion,
or fire.
22. Do not cover the battery by flammable  items   while charging or
discharging or place anything atop t he charging station .  Th is   can   cause
heat, explode, or burn the battery.
23. Do not disassemble or modify the battery.  Batteries have integrated
protection mechanism  to insure safety .  Damaging the mechanism  can
cause     heat, explosion, or fire of the battery.
24. Do  stare directly at   LED  for long periods of time .  Doing so will injur e   your
eyes. CAUTION  
						

							- 9   -Parts Name  
  Shut - off LED Lamp  
Torque Adjust Allen Wrench  
Specifications  
Ambient temperature:  0 ～ 40 ℃  
Rotating speed change: 3 steps  
Slow speed:  500rpm → 1 , 000rpm   for socket and bolt entry and tentative fastening  
Free speed:  4 , 800rpm   for regular fastening  Trigger  
Reverse   Lever  
Battery   
						

							- 10   -Handl e Controls  
１   Select rotating direction   (factory supplied lever orientation)  
Set LEVER  to R ：   Forward   Set LEVER to L   ：   Reverse  
２   Press trigger  
1 ） Speed  increases in   3 steps as you press the trigger   progressively   for both
forward and reverse.
2 ） Release your finger from the trigger, and the brake will work to stop the
tool.
３   Fastening  
・ Fastening torque does not reach preset torque if you
release   trigge r   prior to   automatic shut - off.
・ Do not cover slit when the tool is in use.
Doing so  will restrict   tool vent ilation .
・ Temperature protection
The tool will stop rotation with shut - off LED lamp
lighting in   red   when the temperature gets high.
Do not use the tool for   approxiately   30 minutes.
Confirm the temperature
has cooled .  Restart after the   temperature has
reached room temperature .
Guideline of temperature protection
Temperature protection will implement if duty cycle
Is greater   than fastening 6 fasteners   with a  max
0.4 seconds fastening time  on   B - joint fasteners.
0.4 second each  0.4 second each  
Stop  Trigger  
Reverse lever  
Shut - off LED  
Slit s  Keep pressed  
LED     Status 
Green    OK 
Red     Protected  SHUT - OFF LED LAMP