AEM Universal V8 Engine NA User Manual
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Univ e rs a l 8 11 © 2 015 A EM P erfo rm ance E le ctr o nic s MSD D is tr ib uto r + A TI A EM 2 4 T ooth + H oneyw ell H ig h O utp ut V R Sen so r 1 . M odify a nd in sta ll m echanic al a dva nce d is trib uto r. (S ee M odify in g M echanic al A dva nce D is trib uto r , in t h is d ocum ent.) 2 . In sta ll A TI A EM In fin it y c ra nk trig ger. (N ote th at a n a dju sta ble s ensor m ount is n ot p ro vid ed w it h th e A TI c ra nk trig ger.) P osit io n th e c ra nk s ensor to b e n ear th e m id dle o f it s a dju stm ent ra nge w hile b ein g i n b etw een c ra nk te eth w it h th e e ngin e a t T D C. S et s ensor o utp ut to .0 11”. 3 . W ir in g – n ote th at th e In fin it y E CU c an o nly a ccept fa llin g e dge V R/m ag w ave fo rm s. If in d oubt, v e rify s ensor s ig nal w it h a n o scillo scope. Cra nk S ensor – H oneyw ell H ig h O utp ut V R S ensor Cam S ensor – M odif ie d M SD D is tr ib uto r W ir e Desc Connect T o Wir e Desc Connect T o W hite Cra nk s ig nal + C1-4 5 C rk P os S ens V R + Bla ck/P urp le Cam s ig nal + C1-4 8 C am P os S ens 1 V R + B la ck Cra nk s ig nal - C1-4 6 C rk P os S ens V R - Bla ck/O ra nge Cam s ig nal - C1-4 7 C am P os S ens 1 V R - N ote : U se s hie ld ed t w is te d p air w ir in g w /d ra in t o g ro und. Note : U se s hie ld ed t w is te d p air w ir in g w /d ra in t o g ro und. 4 . Load A TI 2 4 + H oneyw ell H O V R b ase s essio n a nd re vie w S etu p W iz ard . (S ee S etu p W iz ard , in th is d ocum ent.)
12 © 2 015 A EM P erfo rm ance E le ctr o nic s 5 . S ync ig nit io n tim in g. (S ee S yncin g Ig nit io n T im in g , in th is d ocum ent.) MSD D is tr ib uto r + A TI A EM 2 4 T ooth + H oneyw ell H all E ffe ct S en so r 1 . M odify a nd in sta ll m echanic al a dva nce d is trib uto r. (S ee M odify in g M echanic al A dva nce D is trib uto r , in t h is d ocum ent.) 2 . In sta ll A TI A EM In fin it y c ra nk trig ger. (N ote th at a n a dju sta ble s ensor m ount is n ot p ro vid ed w it h th e A TI c ra nk trig ger.) P osit io n th e c ra nk s ensor to b e n ear th e m id dle o f it s a dju stm ent ra nge w hile b ein g i n b etw een c ra nk te eth w it h th e e ngin e a t T D C. S et s ensor a ir g ap to .0 20”. 3 . W ir in g: Cra nk S ensor – H oneyw ell H all E ffe ct S ensor Cam S ensor – M odif ie d M SD D is tr ib uto r W ir e Desc Connect T o Wir e Desc Connect T o R ed +12V s ensor p ow er Main r e la y p ow er o ut Bla ck/ P urp le Cam s ig nal + C1-4 8 C am P os S ens 1 V R + B la ck Sensor g ro und C1-2 0 S ensor G ro und Bla ck/ O ra nge Cam s ig nal - C1-4 7 C am P os S ens 1 V R - W hite Cra nk s ig nal C1-2 1 C rk P os S ens H all Note : U se s hie ld ed t w is te d p air w ir in g w /d ra in t o g ro und. B are Shie ld d ra in Gro und N ote : U se s hie ld ed w ir in g w it h d ra in t o g ro und. 4 . Load A TI 2 4 + H oneyw ell H all b ase s essio n a nd re vie w S etu p W iz ard . (S ee S etu p W iz ard , in th is
Univ e rs a l 8 13 © 2 015 A EM P erfo rm ance E le ctr o nic s docum ent.) 5 . S ync ig nit io n tim in g. (S ee S yncin g Ig nit io n T im in g , in th is d ocum ent.) MSD D is tr ib uto r + A TI A EM 2 4 T ooth + H oneyw ell G T101 S en so r 1 . M odify a nd in sta ll m echanic al a dva nce d is trib uto r. (S ee M odify in g M echanic al A dva nce D is trib uto r , in t h is d ocum ent.) 2 . In sta ll A TI A EM In fin it y c ra nk trig ger. (N ote th at a n a dju sta ble s ensor m ount is n ot p ro vid ed w it h th e A TI c ra nk trig ger.) P osit io n th e c ra nk s ensor to b e n ear th e m id dle o f it s a dju stm ent ra nge w hile b ein g i n b etw een c ra nk te eth w it h th e e ngin e a t T D C. S et s ensor a ir g ap to .0 40”. 3 . W ir in g: Cra nk S ensor – H oneyw ell G T-1 01 S ensor Cam S ensor – M odif ie d M SD D is tr ib uto r W ir e Desc Connect T o Wir e Desc Connect T o R ed +12V s ensor p ow er Main r e la y p ow er o ut Bla ck/P urp le Cam s ig nal + C1-4 8 C am P os S ens 1 V R + B la ck Sensor g ro und C1-2 0 S ensor G ro und Bla ck/ O ra nge Cam s ig nal - C1-4 7 C am P os S ens 1 V R - W hite Cra nk s ig nal C1-2 1 C rk P os S ens H all Note : U se s hie ld ed t w is te d p air w ir in g w /d ra in t o g ro und. N ote : U se s hie ld ed w ir in g w it h d ra in t o g ro und. 4 . Load A TI 2 4 + G T101 b ase s essio n a nd re vie w S etu p W iz ard . (S ee S etu p W iz ard , in th is d ocum ent.) 5 . S ync ig nit io n tim in g. (S ee S yncin g Ig nit io n T im in g , in th is d ocum ent.)
14 © 2 015 A EM P erfo rm ance E le ctr o nic s MSD D is tr ib uto r + A TI A EM 2 4 T ooth + M SD M ag netic V R S en so r 1 . M odify a nd in sta ll m echanic al a dva nce d is trib uto r. (S ee M odify in g M echanic al A dva nce D is trib uto r , in t h is d ocum ent.) 2 . In sta ll A TI A EM In fin it y c ra nk trig ger. (N ote th at a n a dju sta ble s ensor m ount is n ot p ro vid ed w it h th e A TI c ra nk trig ger.) P osit io n th e c ra nk s ensor to b e n ear th e m id dle o f it s a dju stm ent ra nge w hile b ein g i n b etw een c ra nk te eth w it h th e e ngin e a t T D C. S et s ensor a ir g ap to .0 22”. 3 . W ir in g – * *N O TE** S enso r w ir in g fo r In fin ity m ay b e d iffe re nt fr o m w hat M SD in str u ctio ns i n dic a te . T he In fin it y E CU c an o nly a ccept fa llin g e dge V R/m ag w ave fo rm s. If in d oubt, v e rify s ensor s ig nal w it h a n o scillo scope. Cra nk S ensor – H oneyw ell H ig h O utp ut V R S ensor Cam S ensor – M odif ie d M SD D is tr ib uto r W ir e Desc Connect T o Wir e Desc Connect T o P urp le Cra nk s ig nal + C1-4 5 C rk P os S ens V R + Bla ck/ P urp le Cam s ig nal + C1-4 8 C am P os S ens 1 V R + G re en Cra nk s ig nal - C1-4 6 C rk P os S ens V R - Bla ck/ O ra nge Cam s ig nal - C1-4 7 C am P os S ens 1 V R - N ote : U se s hie ld ed t w is te d p air w ir in g w /d ra in t o g ro und. Note : U se s hie ld ed t w is te d p air w ir in g w /d ra in t o g ro und. 4 . Load A TI 2 4 + M SD V R b ase s essio n a nd re vie w S etu p W iz ard . (S ee S etu p W iz ard , in th is d ocum ent.) 5 . S ync ig nit io n tim in g. (S ee S yncin g Ig nit io n T im in g , in th is d ocum ent.)
Univ e rs a l 8 15 © 2 015 A EM P erfo rm ance E le ctr o nic s MSD D is tr ib uto r + A TI F ly in g M ag net + H oneyw ell H all E ffe ct S en so r 1 . M odify a nd in sta ll m echanic al a dva nce d is trib uto r. (S ee M odify in g M echanic al A dva nce D is trib uto r , in t h is d ocum ent.) 2 . In sta ll A TI F ly in g M agnet c ra nk trig ger. (N ote th at a n a dju sta ble s ensor m ount is n ot p ro vid ed w it h th e A TI c ra nk trig ger.) P osit io n th e c ra nk s ensor to b e n ear th e m id dle o f it s a dju stm ent ra nge w hile b ein g i n b etw een m agnet ta rg ets w it h th e e ngin e a t T D C. S et s ensor a ir g ap to .0 20”. 3 . W ir in g: Cra nk S ensor – H oneyw ell H all E ffe ct S ensor Cam S ensor – M odif ie d M SD D is tr ib uto r W ir e Desc Connect T o Wir e Desc Connect T o R ed +12V s ensor p ow er Main r e la y p ow er o ut Bla ck/ P urp le Cam s ig nal + C1-4 8 C am P os S ens 1 V R + B la ck Sensor g ro und C1-2 0 S ensor G ro und Bla ck/ O ra nge Cam s ig nal - C1-4 7 C am P os S ens 1 V R - W hite Cra nk s ig nal C1-2 1 C rk P os S ens H all Note : U se s hie ld ed t w is te d p air w ir in g w /d ra in t o g ro und. B are Shie ld d ra in Gro und N ote : U se s hie ld ed w ir in g w it h d ra in t o g ro und. 4 . Load A TI 1 2 + H oneyw ell H all b ase s essio n a nd re vie w S etu p W iz ard . (S ee S etu p W iz ard , in th is d ocum ent.) 5 . S ync ig nit io n tim in g. (S ee S yncin g Ig nit io n T im in g , in th is d ocum ent.)
16 © 2 015 A EM P erfo rm ance E le ctr o nic s MSD D is tr ib uto r + A TI F ly in g M ag net + H oneyw ell G T101 S en so r 1 . M odify a nd in sta ll m echanic al d is trib uto r. (S ee M odify in g M echanic al A dva nce D is trib uto r , in th is d ocum ent.) 2 . In sta ll A TI F ly in g M agnet c ra nk trig ger. (N ote th at a n a dju sta ble s ensor m ount is n ot p ro vid ed w it h th e A TI c ra nk trig ger.) P osit io n th e c ra nk s ensor to b e n ear th e m id dle o f it s a dju stm ent ra nge w hile b ein g i n b etw een m agnet ta rg ets w it h th e e ngin e a t T D C. S et s ensor a ir g ap to .0 53”. 3 . W ir in g: Cra nk S ensor – H oneyw ell G T-1 01 S ensor Cam S ensor – M odif ie d M SD D is tr ib uto r W ir e Desc Connect T o Wir e Desc Connect T o R ed +12V s ensor p ow er Main r e la y p ow er o ut Bla ck/ P urp le Cam s ig nal + C1-4 8 C am P os S ens 1 V R + B la ck Sensor g ro und C1-2 0 S ensor G ro und Bla ck/ O ra nge Cam s ig nal - C1-4 7 C am P os S ens 1 V R - W hite Cra nk s ig nal C1-2 1 C rk P os S ens H all Note : U se s hie ld ed t w is te d p air w ir in g w /d ra in t o g ro und. N ote : U se s hie ld ed w ir in g w it h d ra in t o g ro und. 4 . Load A TI 1 2 + G T101 b ase s essio n a nd re vie w S etu p W iz ard . (S ee S etu p W iz ard , in th is d ocum ent.) 5 . S ync ig nit io n tim in g. (S ee S yncin g Ig nit io n T im in g , in th is d ocum ent.)
Univ e rs a l 8 17 © 2 015 A EM P erfo rm ance E le ctr o nic s MSD D is tr ib uto r + A TI F ly in g M ag net + M SD N on-M ag netic V R S en so r 1 . M odify a nd in sta ll m echanic al a dva nce d is trib uto r. (S ee M odify in g M echanic al A dva nce D is trib uto r , in t h is d ocum ent.) 2 . In sta ll A TI F ly in g M agnet c ra nk trig ger. (N ote th at a n a dju sta ble s ensor m ount is n ot p ro vid ed w it h th e A TI c ra nk trig ger.) P osit io n th e c ra nk s ensor to b e n ear th e m id dle o f it s a dju stm ent ra nge w hile b ein g i n b etw een m agnet ta rg ets w it h th e e ngin e a t T D C. S et s ensor a ir g ap to .0 40”. 3 . W ir in g – * *N O TE** S enso r w ir in g fo r In fin ity m ay b e d iffe re nt fr o m w hat M SD in str u ctio ns i n dic a te . T he In fin it y E CU c an o nly a ccept fa llin g e dge V R/m ag w ave fo rm s. If in d oubt, v e rify s ensor s ig nal w it h a n o scillo scope. Cra nk S ensor – M SD N on-M agnetic V R S ensor Cam S ensor – M odif ie d M SD D is tr ib uto r W ir e Desc Connect T o Wir e Desc Connect T o G re en Cra nk s ig nal + C1-4 5 C rk P os S ens V R + Bla ck/ P urp le Cam s ig nal + C1-4 8 C am P os S ens 1 V R + P urp le Cra nk s ig nal - C1-4 6 C rk P os S ens V R - Bla ck/ O ra nge Cam s ig nal - C1-4 7 C am P os S ens 1 V R - N ote : U se s hie ld ed t w is te d p air w ir in g w /d ra in t o g ro und. Note : U se s hie ld ed t w is te d p air w ir in g w /d ra in t o g ro und. 4 . Load A TI 1 2 + M SD N on-M ag b ase s essio n a nd re vie w S etu p W iz ard . (S ee S etu p W iz ard , in th is d ocum ent.) 5 . S ync ig nit io n tim in g. (S ee S yncin g Ig nit io n T im in g , in th is d ocum ent.)
18 © 2 015 A EM P erfo rm ance E le ctr o nic s MSD 2 345 C am S yn c D is tr ib uto r T he M SD 2 345 C am S ync d is trib uto r o utp uts b oth a n 8 to oth p er c ycle V R c ra nk p osit io n s ig nal a nd a s in gle V R c am p osit io n s ig nal. A s th e d is trib uto r c om es a ssem ble d fr o m th e fa cto ry , a c ra nk trig ger t o oth is b ein g s ensed a t th e s am e tim e th at th e c am trig ger is b ein g s ensed. Id eally , th e c am s ig nal w ill o ccur w it h s om e “b uffe r” tim e b efo re th e n ext c ra nk to oth is s ensed b y th e c ra nk s ensor. T he c am s ensor m ount o n th e M SD 2 345 d is trib uto r is a dju sta ble a llo w in g th e c am s ig nal to b e m ove d re la tiv e to t h e c ra nk s ig nal. T he fo llo w in g in stru ctio nal d escrib es h ow to a dju st th e d is trib uto r fo r p ro per s etu p a nd a ssum es th at th e d is trib uto r w ill b e in sta lle d in to th e e ngin e s o th at th e c ap h old d ow n h ard w are is c ro ssw is e w it h th e e ngin e w it h th e c am a nd c ra nk s ensor w ir e s e xit in g o n th e e ve n-c ylin ders s id e o f th e e ngin e. T erm in al # 1 w ill p oin t to w ard c ylin der # 1. * *N O TE ** A EM re com mends th oro ughly te stin g a ny d ual s ync s ty le d is trib uto r to e nsure th at it o ffe rs a ccepta ble ig nit io n tim in g c ontro l. 1 . M ark d is trib uto r b ase w it h te rm in al # 1 lo catio n a nd re m ove d is trib uto r c ap. 2 . M easure d is ta nce fr o m b ack o f c am s ensor to s ensor m ount; re cord fo r fu tu re re fe re nce. 3 . B ack o ff c am s ensor lo ck n ut a nd re m ove c am s ensor. N otic e th at th e h ousin g b ehin d th e c am s ensor m ount c olla r is “w in dow ed” a llo w in g fo r th e c am s ensor lo catio n to b e a dju ste d. 4 . R ota te d is trib uto r s haft in d ir e ctio n o f n orm al ro ta tio n (C W fo r C hevy ) u ntil c am trig ger m agnet is v is ib le in c am s ensor h ole . N otic e th at c am trig ger m agnet is in lin e w it h ro to r w hen ro to r is a t c ente r a dju stm ent.
Univ e rs a l 8 19 © 2 015 A EM P erfo rm ance E le ctr o nic s 5 . W it h c am trig ger m agnet in c ente r o f s ensor h ole , c heck th e p osit io n o f th e c ra nk trig ger to oth th at’s n eare st th e c ra nk s ensor p ic kup. If c ra nk trig ger to oth is c urre ntly in lin e w it h c ra nk s ensor p ic kup, th e c am s ensor m ount w ill n eed to b e a dju ste d s o th at a c ra nk trig ger to oth is N O T b ein g s ensed b y th e c ra nk s ensor w hen th e c am trig ger is b ein g s ensed b y th e c am s ensor. 6 . M ark th e p osit io n o f th e c am s ensor m ount c olla r re la tiv e to th e d is trib uto r h ousin g a nd th en lo osen t h e tw o s cre w s s ecurin g th e c olla r u ntil it c an b e m ove d b ack a nd fo rth . 7 . R ota te th e d is trib uto r in th e d ir e ctio n o f n orm al ro ta tio n s lig htly u ntil c urre nt c ra nk to oth th at w as in lin e w it h c ra nk s ensor p ic kup is n ow b eyond th e s ensor p ic kup. C ontin ue to ro ta te th e d is trib uto r s haft u ntil th e c ra nk s ensor p ic kup is e ve nly in b etw een th e tw o c ra nk te eth . 8 . H old th e d is trib uto r s haft in c urre nt p osit io n a nd th en ro ta te c am s ensor m ount c olla r u ntil c am trig ger m agnet is c ente re d in s ensor h ole . T ig hte n th e c olla r s cre w s. 9 . R ota te th e d is trib uto r c lo ckw is e (fr o m to p) u ntil c am trig ger m agnet is in c ente r o f s ensor m ountin g h ole . C am a nd c ra nk trig gers a re in p ro perly re la tio nship if w hen th e c am trig ger m agnet is c ente re d in t h e s ensor m ountin g h ole , th at a c ra nk trig ger to oth is N O T in lin e w it h th e c ra nk s ensor p ic kup. I d eally , th e c ra nk s ensor p ic kup w ill b e in b etw een c ra nk trig ger te eth . 1 0.R e-in sta ll c am s ensor to p ro per h eig ht a nd tig hte n lo ck n ut. 1 1.In sta ll d is trib uto r. (S ee In sta llin g D is trib uto r , in th is d ocum ent.) 1 2.W ir in g – * *N O TE** S enso r w ir in g fo r In fin ity m ay b e d iffe re nt fr o m w hat M SD in str u ctio ns i n dic a te . T he In fin it y E CU c an o nly a ccept fa llin g e dge V R/m ag w ave fo rm s. If in d oubt, v e rify s ensor s ig nal w it h a n o scillo scope. MSD C am S yn c D is tr ib uto r Wir e Desc Connect T o Wir e Desc Connect T o P urp le Cra nk s ig nal + C1-4 5 C rk P os S ens V R + Gre en Cam s ig nal + C1-4 8 C am P os S ens 1 V R + O ra nge Cra nk s ig nal - C1-4 6 C rk P os S ens V R - Purp le Cam s ig nal - C1-4 7 C am P os S ens 1 V R - N ote : U se s hie ld ed t w is te d p air w ir in g w /d ra in t o g ro und. Note : U se s hie ld ed t w is te d p air w ir in g w /d ra in t o g ro und. 1 3.L oad M SD 2 345 b ase s essio n a nd re vie w S etu p W iz ard . (S ee S etu p W iz ard , in th is d ocum ent.) 1 4.S ync ig nit io n tim in g. (S ee S yncin g Ig nit io n T im in g , in th is d ocum ent.)
20 © 2 015 A EM P erfo rm ance E le ctr o nic s FA ST D ual- S yn c D is tr ib uto r T he F A ST D ual- S ync d is trib uto r o utp uts b oth a n 8 to oth p er c ycle H all E ffe ct c ra nk p osit io n s ig nal a nd a s in gle H all E ffe ct c am p osit io n s ig nal. T he c am a nd c ra nk s ensor p ic kups in sid e th e d is trib uto r a re fix ed t h us n o a dju stm ent is n ecessary . * *N O TE ** D urin g te stin g, th is d is trib uto r e xhib it e d d egra ded ig nit io n t im in g a ccura cy. A EM re com mends th oro ughly te stin g a ny d ual s ync s ty le d is trib uto r to e nsure th at it o ffe rs a ccepta ble ig nit io n tim in g c ontro l. 1 . In sta ll d is trib uto r. (S ee In sta llin g D is trib uto r , in th is d ocum ent.) F in al in sta lle d d is trib uto r s hould h ave r o to r a lig ned w it h te rm in al # 1 w it h e ngin e a t T D C fo r c ylin der # 1. 2 . W ir in g: FA ST D ual S yn c D is tr ib uto r W ir e Desc Connect T o Wir e Desc Connect T o R ed +12V s ensor p ow er Main r e la y p ow er o ut White Cra nk s ig nal C1-2 1 C rk P os S ens H all B la ck Sensor g ro und C1-2 0 S ensor G ro und Blk /W ht Cam s ig nal C1-2 2 C am P os S ens H all N ote : U se s hie ld ed w ir in g w it h d ra in t o g ro und. 3 . Load F A ST b ase s essio n a nd re vie w S etu p W iz ard . (S ee S etu p W iz ard , in th is d ocum ent.) 4 . S ync ig nit io n tim in g. (S ee S yncin g Ig nit io n T im in g , in th is d ocum ent.)