Yamaha Sr1x Manual
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464 Single axis SR1-X / SR1- P Compact design with high performance. Although with one axis, functions of upper class controllers. Features Model Overview NameSR1-X SR1- P Power 05 / 10 driver Single phase 100 to 115V/200 to 230V +/-10% maximum (50/60Hz)20 driver Single phase 200 to 230V +/-10% maximum (50/60Hz) Operating method Programming / I/O point tracing / Remote command / Operation using RS-232C communication Maximum number of controllable axes Single-axis Position detection method Absolute / IncrementalIncremental / Semi-absolute Controllable robot Single-axis robot FLIP-XLinear motor single-axis robot PHASER Programming box HPB / HPB-D (with enable switch) P.472 Support software for PC POPCOM P.470 Ordering method SR1-X SR1-X ControllerDriverUsable for CERegenerative unit Note1Input/Output SelectionBattery05: 100W or less No entr y: Standard No entr y: NoneN: NPN No entr y: None(Incremental specification)10: 200WE: CE marking R: RG1P: PNP20: 400 to 600WCC: CC- Link B: Batter y(Absolute specification)DN: DeviceNetTMPB: PROFIBUS YC: YC - Link Note2 SR1- P SR1- P ControllerDriverUsable for CERegenerative unit Note1Input/Output Selection 05: 100W or less No entr y: Standard No entr y: NoneN: NPN 10: 200W E: CE marking R: RG1P: PNP 20: 400 to 600WCC: CC- Link DN: DeviceNetTMPB: PROFIBUS YC: YC - Link Note2 1 Support most operating method Supports diverse operating methods including program operation, point trace, and movement to specified coordinates, etc. 2 Position data hold time: 1 year The absolute position data hold time which was only 2 weeks, has now been drastically increased to about 1 year. 3 I/O assignment Change Changing the I/O assignment allows selecting operations such as program operation, point trace, point teaching, and trace operation by specifying coordinates. Jog operation can also be performed from the upstream device. 4 Use of two power supplies Isolating into main power supply and control power supply yields an even higher degree of safety. It also makes servicing easier when an alarm occurs. 5 Current position output function These controllers can output the current position as feedback pulse or binary data. This allows the upstream device to know the robot position in real-time. 6 Torque limiting This function limits the maximum torque value to an optional timing. These controllers offer 2 types of torque limiting: limiting the torque by using parameter data, and limiting torque by using analog input voltages. 7 Various monitor functions Offers monitor functions of different types including input/output status monitoring, duty monitoring, and analog monitoring, etc. 8 Support safety circuit category 4 Installing an external safety circuit will satisfy safety category class 4 standards. See P.530 for more information. Main functions P.50 Note 1. Driver selection and regenerative unit selection depends on the robot type. See the selection table on the next page for selecting the driver/regenerative circuit. Note 2. Available only for the slave. Note 1. Driver selection and regenerative unit selection depends on the robot type. See the selection table on the next page for selecting the driver/regenerative circuit. Note 2. Available only for the slave. SR1-X / SR1-P part names (Bot tom) Grou nd ter minalMonito r I/O co nnec tor No te Mo tor co nnec tor (M OTOR ) R obo t I/O co nnec tor (R OB I/O) Inpu t power select terminal Powe r inpu t connec tor (AC IN) SA FETY co nnec tor (S AFET Y) Regenerati ve uni t co nnec tor (R GE N) Status LED lam p (PWR,E RR)HPB co nnec tor (H PB) I/O co nnec tor (I /O) No te.C able for monito r I/O (o ption ) is require d when using this connec tor. Robot controller with advanced functions SR1-X SR1-P APPLICATION Compact single-axis robots TRANSERVO Single-axis robotsFLIP-X Linear motor single-axis robotsPHASER Cartesian robots X Y-X SCARA robotsYK-X Pick & place robots YP-X CLEAN CONTROLLER INFORMATION Robot positioner Pulse string driver Robot controller i V Y/ Electric gripper Option
465 SR1-X / SR1- P Driver / regenerative unit selection table SR1-X FLIP-XT4LH/ C4LH T5LH/ C5LHT6L/ C6L T9 T9HF8/C8 F8L/ C8LF8LH/C8LHF10 C10 F14 / C14 F14H/ C14HGF14XLF17/C17 F17L / C17LG F17 X LF20/C20 F20N N15/ N15D N18/ N18D B10 B14B14H R5R10 R20 Driver selectionSR1-X 051020 Regenera - tive unitNo entr y (None)(1) (2)(1) (1)(2)(3) (6)(3)(4)(5) R (RG1) (1)(2) (1)(1)(2) (3)(6)(3)(4)(5)(1) Regenerative unit is needed if using in a perpendicular position and movement stroke is 700mm or more. (2) Regenerative unit is needed if using in a perpendicular position. (3) Regenerative unit is needed if using in a perpendicular position, using at maximum speeds exceeding 1000mm per second, or if using high leads (40). (4) Regenerative unit is needed if using at maximum speeds exceeding 1000mm per second. (5) Regenerative unit is needed if using at maximum speeds exceeding 1250mm per second. (6) Regenerative unit is needed if using at maximum speeds exceeding 750mm per second. SR1- P PHASER MR12 / MR12D MR16/ MR16DMR16H/ MR16HDMR20/ MR20D MR25/ MR25D MF7/ MF7D MF15/ MF15D MF20/ MF20D MF30/ MF30D MF75/ MF75D Driver selectionSR1- P 051020 Regenera - tive unitNo entr y (None) R (RG1)R (RGU-2) Regenerative unit RG1 / RGU-2 Regenerative unit RG1 1461216 5.5Dimensions 210225 250 40 SR1-X / SR1-P 05 · 10 dimensions 9 25(100)146 250 225 210 445.51574 SR1-X / SR1-P 20 dimensions :9 (100)146(7) 250 225 180 210 445.5157425 Basic specifications ItemRG1Model KBG -M4107- 0A (Including accessory) Dimensions W40 × H210 × D146mm Weight 0.8kg Regenerative voltage Approx. 380V or more Regenerative stop voltageApprox. 360V or less Accessory Cable for connection with controller (300mm) Note. Always leave an empty space (gap of about 20mm) between this unit and the adjacent controller. Also, always use the dedicated cable when connecting the controller. 15740165.5 250290265 Regenerative unit RGU-2 Dimensions Basic specifications ItemRGU-2Model KS5 -M4107- 0A (Including accessory) Dimensions W40 × H250 × D157mm Weight 0.9kg Regenerative voltage Approx. 380V or more Regenerative stop voltageApprox. 360V or less Accessory Cable for connection with controller (300mm) Note. Always leave an empty space (gap of about 20mm) between this unit and the adjacent controller. Also, always use the dedicated cable when connecting the controller. Instruction manuals can be downloaded from our company website. Please use the following for more detailed information. http://global.yamaha-motor.com/business/robot/ APPLICATION Compact single-axis robots TRANSERVO Single-axis robotsFLIP-X Linear motor single-axis robotsPHASER Cartesian robots X Y-X SCARA robotsYK-X Pick & place robots YP-X CLEAN CONTROLLER INFORMATION Robot positioner Pulse string driver Robot controller i V Y/ Electric gripper Option
466 Basic specifications ItemModelSR1-X SR1-P Basic specifications Driver modelSR1-X-05SR1-X-10SR1-X-20SR1-P-05SR1-P-10SR1-P-20 Applicable motor output 200V 100W or less200V 200W or less200V 600W or less200V 100W or less200V 200W or less200V 600W or less Number of controllable axes Single-axis Controllable robots Single-axis robot FLIP-X (exclude T4L, T5L) Linear motor single-axis robot PHASER Maximum power consumption 400VA600VA1400VA400VA600VA1400VA Capacity of the connected motor 100W200W600W100W200W600W Dimensions W74 × H210 × D146mmW99 × H210 × D146mmW74 × H210 × D146mm W99 × H210 × D146mm Weight 1.54kg1.92kg1.54kg 1.92kg Input power supply Control power supply Single phase AC100 to 115/200V +/-10% maximum 50/60Hz Motor power supply Single phase AC100 to 115/200 to 230V +/-10% maximum 50/60Hz Single phase AC200 to 230V +/-10% maximum 50/60HzSingle phase AC100 to 115/200 to 230V +/-10% maximum 50/60HzSingle phase AC200 to 230V +/-10% maximum 50/60Hz Axis control Drive method AC full-digital software servo Position detection method Multi-turn resolver with data backup function Magnetic linear scale Operating method Programming, I/O point tracing, Remote command, Operation using RS-232C communication Position indication units mm (millimeters), deg (degrees) Speed setting 1% to 100% (Setting by 1% unit) Acceleration setting 1. Automatic speed setting per robot No. and payload 2. Setting based on acceleration and deceleration parameter (Setting by 1% unit) Resolution 16384 P/rev 1μm Origin search method Absolute, Incremental Incremental, Semi-absolute Program Program languageYAMAHA SRC Multitasks 4 tasks maximum Point-data input method Manual data input (coordinate value input), Direct teaching, Teaching playback Memory Programs100 programs 255 steps / 1 programs 3000 steps / total Points 1000 points External input/output STD.DIOI/O input Dedicated input 8 points, General input16 points I/O output Dedicated Output4 points, General output16 points SAFETY Emergency stop input (Normal close contact point input), service mode input Brake output Relay contact – Origin sensor input Connectable to DC 24V normally-closed contact sensor External communications RS-232C: 1CH (For communication with HPB / HPB-D or PC) Analog input/output Input 1ch (0 to +10V) Output 2ch (0 to +10V) Options Slots 1 Type NPN/PNP: Dedicated input 8 points, Dedicated Output 4 points, General input 16 points, General output 16 points CC-Link: Dedicated input 16 points, Dedicated Output 16 points, General input 32 points, General output 32 points DeviceNet TM: Dedicated input 16 points, Dedicated Output 16 points, General input 32 points, General output 32 points PROFIBUS: Dedicated input 16 points, Dedicated Output 16 points, General input 32 points, General output 32 points Options Programming box HPB, HPB-D (with enable switch) Support software for PC POPCOM General specifications Operating temperature0°C to 40°C Storage temperature -10°C to 65°C Operating humidity 35% to 85%RH (non-condensing) Absolute backup battery Lithium metallic battery – Absolute data backup period 1 year (in state with no power applied) – Noise immunity IEC61000-4-4 Level 3 SR1-X / SR1- P Installation conditions • Install the SR1-X /SR1-P inside the control panel. • Install the SR1-X /SR1-P on a vertical wall. • Install the SR1-X /SR1-P in a well ventilated location, with space on all sides of the SR1-X /SR1-P (See fig. at right.). • Ambient temperature : 0 to 40˚C • Ambient humidity : 35 to 85% RH (no condensation)SR1-X/SR1-P20mm or more 20mm or more 20mm or more20mm or more APPLICATION Compact single-axis robots TRANSERVO Single-axis robotsFLIP-X Linear motor single-axis robotsPHASER Cartesian robots X Y-X SCARA robotsYK-X Pick & place robots YP-X CLEAN CONTROLLER INFORMATION Robot positioner Pulse string driver Robot controller i V Y/ Electric gripper Option
467 [NPN, PNP type ] Input/Output list Terminal number Signal name Function 1 DI.+COM Input supply+common 2 SERVO Return to servo on 3 INC-PT Relative point transfer 4 ABS-PT Absolute point transfer 5 STEP-R Step run 6 DI 0 General input 0 7 DI 1 General input 1 8 DI 2 General input 2 9 DI 3 General input 3 10 DI 4 General input 4 11 DI 5 General input 5 12 DI 6 General input 6 13 DI 7 General input 7 14 D O.+CO M Output supply+common 15 D O.+CO M Output supply+common 16 END Execution result (Execution complete) 17 BUSY Executing the command 18 DO 0 General output 0 19 DO 1 General output 1 20 DO 2 General output 2 21 DO 3 General output 3 22 DO 4 General output 4 23 DO 5 General output 5 24 DO 6 General output 6 25 DO 7 General output 7 26 DI.-COM Input supply-common 27 AUTO - R Auto run 28 RESET Reset 29 ORG-S Return to the origin 30 ALMRST Alarm reset 31 DI 8 General input 8 32 DI 9 General input 9 33 DI 10 General input 10 34 DI 11 General input 11 35 DI 12 General input 12 36 DI 13 General input 13 37 DI 14 General input 14 38 DI 15 General input 15 39 DO.- COM Output supply-common 40 DO.- COM Output supply-common 41 RE ADY Available to operate (Ready for operation)42UTL Utility output 43 DO 8 General output 8 44 DO 9 General output 9 45 DO 10 General output 10 46 DO 11 General output 11 47 DO 12 General output 12 48 DO 13 General output 13 49 DO 14 General output 14 50 DO 15 General output 15 SAFETY connector signals Terminal number Signal name Meaning 1 DI.COM Input supply common 2 LOCK Interlock 3 SVCE SERVICE mode 4 DO.COM Output supply common 5 MPRDY Main power ready 6 NC NC 7 NC NC 8 NC NC 9 NC NC 10 NC NC 11 EMG1 Emergency stop 1 12 EMG2 Emergency stop 2 13 NC NC 14 NC NC NPN type input/output circuit DC24V DO.-COM DO.+COM DC24V DI.-COM DI.+COM Form : Input power supply : Answering time : Form : Load : Answering time : DC input (positive common type) Photo coupler insulation type 5mA/point 30ms or less NPN open collector output (negative common type) Photo coupler insulation type 50mA/point 1ms or less Input circuit Output circuit PNP type input/output circuit DC24V DO.-COM DO.+COM DC24V DI.-COM DI.+COM Input circuit Form : Input power supply : Answering time : Output circuit Form : Load : Answering time : DC input (negative common type) Photo coupler insulation type 5mA/point 30ms or less PNP open collector output (positive common type) Photo coupler insulation type 50mA/point 1ms or less SR1-X / SR1- PInstruction manuals can be downloaded from our company website. Please use the following for more detailed information. http://global.yamaha-motor.com/business/robot/ APPLICATION Compact single-axis robots TRANSERVO Single-axis robotsFLIP-X Linear motor single-axis robotsPHASER Cartesian robots X Y-X SCARA robotsYK-X Pick & place robots YP-X CLEAN CONTROLLER INFORMATION Robot positioner Pulse string driver Robot controller i V Y/ Electric gripper Option
468 SR1-X / SR1- P Robot Language Table CommandDescription M OVA Moves to a point data position. MOVI Moves from current position by amount of point data. MOVF Moves until a specified DI input is received. JMP Jumps to a specified label in the specified program. JMPF Jumps to a specified label in a specified program according to the input condition. JMPB Jumps to a specified label in a specified program when general-purpose input or memory input is in the specified state. L Defines the jump destination for a JMP or JMPF statement. CALL Runs another program. DO Turns general-purpose output or memory output on or off. WAIT Waits until general-purpose input or memory input is in the specified state. TIMR Waits the specified amount of time before advancing to the next step. P Defines point variable. P+ Adds 1 to point variable. P- Subtracts 1 from point variable. SRVO Turns servo on or off. STOP Temporarily stops program execution. ORGN Performs return-to-origin. TON Runs a specified task. TOFF Stops a specified task. JMPP Jumps to a specified label when the axis position condition meets the specified conditions. M AT Defines a matrix. MSEL Specifies a matrix to move. MOVM Moves to a specified pallet work position on matrix. JMPC Jumps to a specified label when the counter array variable C equals the specified value. JMPD Jumps to a specified label when the counter variable D equals the specified value. CSEL Specifies an array element for counter array variable C. C Defines counter array variable C. C+ Adds a specified value to counter array variable C. C- Subtracts a specified value from counter array variable C. D Defines counter variable D. D+ Adds a specified value to counter variable D. D- Subtracts a specified value from counter variable D. SHFT Shifts the coordinate position by amount of specified point data. IN Stores bit information on specified general-purpose input or memory input into counter variable D. OUT Outputs the value of counter variable D to specified general-purpose output or memory output. LET Shifts the coordinate position by amount of specified point data. APPLICATION Compact single-axis robots TRANSERVO Single-axis robotsFLIP-X Linear motor single-axis robotsPHASER Cartesian robots X Y-X SCARA robotsYK-X Pick & place robots YP-X CLEAN CONTROLLER INFORMATION Robot positioner Pulse string driver Robot controller i V Y/ Electric gripper Option
469 SR1-X / SR1- P Accessories and part options Standard accessories Options Power connector + wiring connection lever ModelKAS-M5382-00 Note. Jointly used by RCX 221 / 222, RCX 240. Safety connector Connector plug modelKBG - M4424 - 00 Connector cover modelKBG - M4425 - 00 HPB dummy connector Attach this to the HPB connector during operation with the programming box HPB removed. Model K D K- M 516 3 - 0 0 Cable for monitor I/O Cable to connect I/O connector of SR1 monitor. The cable is 1.5m long with its end cut and left as it is. Required when using analog input / output and feedback pulse output. ModelKBG - M4421- 00 Programming box HPB / HPB-D This device can per form all operations such as manual robot operation, program entry and edit, teaching and parameter settings. HPBH PB-D HPBHPB-D ModelKBB-M5110-01 KBB-M5110-21Enable switch – 3-position CE marking Not supported Applicable P.472 NPN / PNP connector Connector plug model KBH- M4424 - 00 Connector cover modelKBH- M4425 - 00 Note. Jointly used by RCX 221 / 222. L type stay Use to install the controller. Model KBG-M410H-00Note. Model No. is for a single bracket (L type stay). Battery case This is the absolute battery holder. Model KBG-M5395-00 Battery for absolute data back-up. Absolute battery basic specifications Item Absolute battery Model KAS-M53G0-11 Battery type Lithium metallic battery Battery capacity 3.6V/2,750mAh Data holding time About 1 year (in state with no power applied) Dimensions ϕ17 × L53mm Weight Note122g Note1. Weight of batter y itself. Note. Jointly used by RCX 222, RCX 240. Note. The absolute batter y is subject to wear and requires replacement. If trouble occurs with the memor y then remaining batter y life is low so replace the absolute batter y. The batter y replacement period depends on usage conditions. But generally you should replace the battery after about 1 year counting the total time after connecting to the controller and left without turning on the p o we r. Absolute batter y (only for SR1-X) PC support software POPCOM + POPCOM is a simple to use application software that makes tasks such as robot operation, writing- editing programs, and point teaching easy to visu - ally understand. POPCOM + software modelKBG-M4966-00 POPCOM + environment OS Microsoft Windows XP / Vista (32bit / 64Bit) / 7 (32bit / 64Bit) CPU Processor that meets or exceeds the suggested requirements for the OS being used. Memory Suggested amount of memory or more for the OS being used. Hard disk 50MB of available space required on installation drive. Disk operation RS-232C Applicable controllers SRCX /ERCX /DRCX /TRCX /SRCP/SRCD/ERCD/SR1 Note. Windows is the registered trademark of US Microsoft Corporation in U.S. A. and other countries. P.470 Note. Use the conver ter cable if changing to the SR1-X, SR1-P from a system using SRCX, SRCP. (See P.519). Data cables Communication cable for POPCOM + . Select from USB cable or D -sub cable. USB D-Sub ModelUSB type (5m) KBG-M538F-00 D-Sub type 9pin-9pin (5m) KAS-M538F-10 Note. This USB cable suppor ts Windows 2000/ XP or later. Note. Data cable jointly used for POPCOM, POPCOM + , VIP, VIP + . Note. USB driver for communication cable can also be downloaded from our website (driver suppor ts VIP+, POPCOM + , POPCOM, and TS-Manager). Instruction manuals can be downloaded from our company website. Please use the following for more detailed information. http://global.yamaha-motor.com/business/robot/ APPLICATION Compact single-axis robots TRANSERVO Single-axis robotsFLIP-X Linear motor single-axis robotsPHASER Cartesian robots X Y-X SCARA robotsYK-X Pick & place robots YP-X CLEAN CONTROLLER INFORMATION Robot positioner Pulse string driver Robot controller i V Y/ Electric gripper Option
473 Field network system with minimal wiring NETWORK CC-Link Option unit with networking functions that can be incorporated in YAMAHA robot controllers, ERCX / SR1-P / SR1-X / DRCX. As connection of the robot system and the sequencer requires only one (4-wire) dedicated cable, it is possible to save wiring of the entire system, which contributes to ef ficient wiring work, reduction of installation and maintenance costs, etc. Available I/Os are 32 general inputs / outputs and 16 dedicated inputs / outputs (2 nodes occupied). It is possible to per form position specification movement and data reading / writing directly by using the remote commands. Option unit with networking functions that can be incorporated in YAMAHA robot controllers, ERCX / SR1-P / SR1-X / DRCX. As connection of the robot system and the sequencer requires only one (5 -wire) dedicated cable, it is possible to reduce wiring of the entire system, which contributes to ef ficient wiring work, reduction of installation and maintenance costs, etc. Available I/Os are 16 general inputs / outputs and 16 dedicated inputs / outputs. It is possible to per form position specification movement and data reading / writing directly by using the remote commands.(SR1-X only) Option unit used to connect a YAMAHA robot controllers ERCX / SR1-P / SR1-X / DRCX to PROFIBUS. Optimum for high speed data communication and complicated communication processing. Communication is made available among devices of multiple number of manufacturers. It is possible to per form position specification movement and data reading / writing directly by using the remote commands. Option unit used to connect a YAMAHA robot controller to Ethernet, which can be incorporated in YAMAHA robot controllers, ERCX / DRCX. Connection of this unit to the network operation by the TCP/IP protocol with a 10BASE-T cable makes data exchange with a robots easy. Capable of making an easy access from the TELNET terminal to the robot controller. As the command system is the same as that by the RS-232C communication, even first- time users can use it easily. (Windows PCs have a built- in TELNET terminal called TELNET.EXE as a standard equipment.) With a number of controllers connected in the network, it is possible to per form integrated information control over robots even at a distance from the work site. Basic specifications for network modules CC-Link Item Network modules CC- Link Applicable controllers ERCX / SR1-P / SR1-X / SRCP30 / DRCX Version suppor ting CC- Link Ver. 1.10 Remote node type Remote device node Number of occupied nodes Two nodes fixed Node number setting 1 to 63 Communication speed setting 10Mbps, 5Mbps, 2.5Mbps, 625Kbps, 156Kbps No. of CC- Link I/O Note1General input 32 points, General output 32 points, Dedicated input 16 points, Dedicated Output 16 points Parallel external I/O (ERCX, SRCP30, DRCX only) All points usable as parallel external I/O for controller. Each point controllable from master station sequencer (PLC) by emulated serialization, regardless of robot program. Shor test distance between nodes Note20.2m or more Overall length Note2100m/10Mbps, 160m/5Mbps, 400m/2.5Mbps, 900m/625Kbps, 1200m/156Kbps Monitor LED RUN, ERR, SD, RD Note 1. Controller I/Os are updated ever y 10ms. Note 2. These values apply when a cable that suppor ts CC- Link Ver 1.10 is used. Basic specifications for network modules DeviceNetTM Item Network modules DeviceNetTM Applicable controllersERCX / SR1-P / SR1-X / SRCP30 / DRCX Applicable DeviceNetTM specifications Volume 1 Release2.0/ Volume 2 Release2.0 Device type Generic Device (device number 0) Number of occupied CH Input 2ch Note1, Output 2ch Note1 MAC ID setting0 to 63 Communication speed setting 500Kbps, 250Kbps, 125Kbps DeviceNet TM I/O Note2General input 16 points Note3, General output 16 points Note3, Dedicated input 16 points, Dedicated Output 16 points Parallel external I/O (ERCX, SRCP30, DRCX only) All points usable as parallel external I/O for controller. Each point controllable from master station sequencer (PLC) by emulated serialization, regardless of robot program. Network length Overall length Note4100m/500Kbps, 250m/250Kbps, 500m/125Kbps Branch length/Overall branch length 6m or less/39m or less, 6m or less/78m or less, 6m or less/156m or less Monitor LED Module, Network Note 1. Inputs / Outputs are 12ch each when using SR1- P / SR1-X with extension model. Note 2. Controller I/Os are updated ever y 10ms. Note 3. General Inputs / Outputs are 32 each when using SR1- P / SR1-X with extension model. Note 4. These values apply when a thick cable is used. The distance is less when a fine cable is used or when thick and fine cables are mixed in use. Basic specifications for network modules PROFIBUS Item Network modules PROFIBUS Applicable controllers ERCX / SR1-P / S R1-X / SRCP30 / DRCX Communication profile PROFIBUS -DP slave Number of occupied nodes 1 node Setting of station address 0 to 126 Communication speed setting 9.6Kbps, 19.2Kbps, 93.75Kbps, 187.5Kbps, 500Kbps, 1.5Mbps, 3Mbps, 6Mbps, 12Mbps (automatic recognition) PROFIBUS I/O NoteGeneral input 32 points, General output 32 points, Dedicated input 16 points, Dedicated Output 16 points Parallel external I/O (ERCX / DRCX only) All points usable as parallel external I/O for controller. Each point controllable from master station sequencer (PLC) by emulated serialization, regardless of robot program. Overall length 100m/12Mbps, 200m/1.5Mbps, 400m/500Kbps, 1000m/187.5Kbps, 1200m/9.6K · 19.2K · 93.75Kbps Note. The shor test I/O update inter val of the controller is 10ms but the actual I/O update time varies depending on the update time with the master station. Basic specifications for network modules Ethernet Item Network modules Ethernet Applicable controllers ERCX / SRCP30 / DRCX Network specification As specified for Ethernet (IEEE802.3) Connector specification RJ- 45 connector (8 -pole modular connector) 1 por t Baud rate 10Mbps (10BASE-T) Communication mode Half Duplex (Half-duplex) Network protocol Application layer: TELNET / Transpor t layer: TCP / Network layer: IP, ICMP, ARP / Data link layer: CSMA /CD / Physical layer: 10BASE-T Number of simultaneous log inputs 1 Setting of IP address, etc. Set from HPB / HPB-D Monitor LED Run, Collision, Link, Transmit, Receive DeviceNetTM PROFIBUS Ethernet Applicable controllers SR1-X SR1- P APPLICATION Compact single-axis robots TRANSERVO Single-axis robotsFLIP-X Linear motor single-axis robotsPHASER Cartesian robots X Y-X SCARA robotsYK-X Pick & place robots YP-X CLEAN CONTROLLER INFORMATION Robot positioner Pulse string driver Robot controller i V Y/ Electric gripper Option
472 Programming box HPB/HPB-D Applicable controllers ERCD SR1-X SR1- P All operations can be per formed from this device including manual robot operation, programming entry and editing, teaching and setting parameters. The display works interactively with the operator so even an absolute beginner can easily learn how to use programming box. HPB / HPB-D basic specifications Name HPBHPB-D External view Model Using with ERCD, SR1-X, SR1-P KBB-M5110 - 01 (without a conversion adaptor) KBB-M5110 -21 (without a conversion adaptor) Using with ERCX, SRCP30, DRCX KBB-M5110 - 0A (with a conversion adaptor) KBB-M5110 -2A (with a conversion adaptor) Display LCD (20characters × 4 lines) Emergency stop button Normally closed contact point (with lock function) Enable switch – 3-position CE marking Not supported Applicable Memory back-up device SD Memory card Operating temperature 0°C to 40°C Operating humidity 35% to 85%RH (non-condensing) Dimensions W107 × H230 × D53mm (Strap holder, emergency stop button not included.) Weight 650g Cable length 3.5m Part names and function Emergency stop button This is a 20 -characte r, 4- line LCD screen . The operatio n menu and other informatio n are displa yed here . Liquid cr ys tal displa y Connec ts th e HP B to th e co ntroller . A D-Su b 9- pin co nnec tor (m ale) is pr ovided at on e en d of th e ca ble. Connec tor cabl e Attachin g a shor t stra p or necklace stra p here pr ev ents dropping th e HP B whil e operating it or installin g it on to equipment. St rap hole An SD memo ry ca rd ca n be inse rted here . SD memo ry ca rds are pr ov ided by the cu stomer . SD memo ry card connecto r These keys are used to operat e the robo t and to ente r programs and da ta, etc. Th e ke ys are divide d into 2 main groups : function keys an d da ta entr y/operation keys. (F or operatio n key details, see Chapte r 3, “B asic operations ”.) Operatio n keys Perfor ms a robo t emergenc y stop when presse d duri ng robo t operation . Re leas e th e bu tton lock (loc ks when presse d) by turn ing th e bu tton in th e CW dire ction. Aft er releasing th e bu tton , a se rvo re co very mus t be pe rfor me d from th e HP B (or by I/O operation ) in orde r to re co ver from th e emergenc y stop st atus . HPB-D rear side Use this co nnec tor with th e emergenc y stop or enable swit ch to co nfigur e an ex tern al safe ty circ uit. A ttac hin g th e supplie d 15 -pin D- sub co nnec tor (f emal e) dire ctly to this safe ty co nnec tor e nable s th e emergenc y stop bu tton only . This swit ch is ef fectiv e fo r us e with an ex tern al safe ty circ uit. This swit ch opens (c ut s of f) th e circ uit w hen presse d or released . Pres sing it to mi d-position co nnec ts th e circ uit. Us e this swit ch as th e e nable swit ch in Ser vice mode , so that th e ex tern al safe ty circ uit triggers emergenc y stop on th e robo t when this swit ch is presse d or released . 3-position enable sw itch (HPB -D only ) Safety connecto r (H PB -D only ) A conversion adapter for HPB The adapter conver ts from 25 pins to 9 pins. If the HPB was ordered along with a conver ter adapter then this adapter comes packed along with the unit. Model KBB-M657E-01 Note. It is unnecessar y when using ERCD or SR1-X, SR1- P. APPLICATION Compact single-axis robots TRANSERVO Single-axis robotsFLIP-X Linear motor single-axis robotsPHASER Cartesian robots X Y-X SCARA robotsYK-X Pick & place robots YP-X CLEAN CONTROLLER INFORMATION Robot positioner Pulse string driver Robot controller i V Y/ Electric gripper Option
473 Field network system with minimal wiring NETWORK CC-Link Option unit with networking functions that can be incorporated in YAMAHA robot controllers, ERCX / SR1-P / SR1-X / DRCX. As connection of the robot system and the sequencer requires only one (4-wire) dedicated cable, it is possible to save wiring of the entire system, which contributes to ef ficient wiring work, reduction of installation and maintenance costs, etc. Available I/Os are 32 general inputs / outputs and 16 dedicated inputs / outputs (2 nodes occupied). It is possible to per form position specification movement and data reading / writing directly by using the remote commands. Option unit with networking functions that can be incorporated in YAMAHA robot controllers, ERCX / SR1-P / SR1-X / DRCX. As connection of the robot system and the sequencer requires only one (5 -wire) dedicated cable, it is possible to reduce wiring of the entire system, which contributes to ef ficient wiring work, reduction of installation and maintenance costs, etc. Available I/Os are 16 general inputs / outputs and 16 dedicated inputs / outputs. It is possible to per form position specification movement and data reading / writing directly by using the remote commands.(SR1-X only) Option unit used to connect a YAMAHA robot controllers ERCX / SR1-P / SR1-X / DRCX to PROFIBUS. Optimum for high speed data communication and complicated communication processing. Communication is made available among devices of multiple number of manufacturers. It is possible to per form position specification movement and data reading / writing directly by using the remote commands. Option unit used to connect a YAMAHA robot controller to Ethernet, which can be incorporated in YAMAHA robot controllers, ERCX / DRCX. Connection of this unit to the network operation by the TCP/IP protocol with a 10BASE-T cable makes data exchange with a robots easy. Capable of making an easy access from the TELNET terminal to the robot controller. As the command system is the same as that by the RS-232C communication, even first- time users can use it easily. (Windows PCs have a built- in TELNET terminal called TELNET.EXE as a standard equipment.) With a number of controllers connected in the network, it is possible to per form integrated information control over robots even at a distance from the work site. Basic specifications for network modules CC-Link Item Network modules CC- Link Applicable controllers ERCX / SR1-P / SR1-X / SRCP30 / DRCX Version suppor ting CC- Link Ver. 1.10 Remote node type Remote device node Number of occupied nodes Two nodes fixed Node number setting 1 to 63 Communication speed setting 10Mbps, 5Mbps, 2.5Mbps, 625Kbps, 156Kbps No. of CC- Link I/O Note1General input 32 points, General output 32 points, Dedicated input 16 points, Dedicated Output 16 points Parallel external I/O (ERCX, SRCP30, DRCX only) All points usable as parallel external I/O for controller. Each point controllable from master station sequencer (PLC) by emulated serialization, regardless of robot program. Shor test distance between nodes Note20.2m or more Overall length Note2100m/10Mbps, 160m/5Mbps, 400m/2.5Mbps, 900m/625Kbps, 1200m/156Kbps Monitor LED RUN, ERR, SD, RD Note 1. Controller I/Os are updated ever y 10ms. Note 2. These values apply when a cable that suppor ts CC- Link Ver 1.10 is used. Basic specifications for network modules DeviceNetTM Item Network modules DeviceNetTM Applicable controllersERCX / SR1-P / SR1-X / SRCP30 / DRCX Applicable DeviceNetTM specifications Volume 1 Release2.0/ Volume 2 Release2.0 Device type Generic Device (device number 0) Number of occupied CH Input 2ch Note1, Output 2ch Note1 MAC ID setting0 to 63 Communication speed setting 500Kbps, 250Kbps, 125Kbps DeviceNet TM I/O Note2General input 16 points Note3, General output 16 points Note3, Dedicated input 16 points, Dedicated Output 16 points Parallel external I/O (ERCX, SRCP30, DRCX only) All points usable as parallel external I/O for controller. Each point controllable from master station sequencer (PLC) by emulated serialization, regardless of robot program. Network length Overall length Note4100m/500Kbps, 250m/250Kbps, 500m/125Kbps Branch length/Overall branch length 6m or less/39m or less, 6m or less/78m or less, 6m or less/156m or less Monitor LED Module, Network Note 1. Inputs / Outputs are 12ch each when using SR1- P / SR1-X with extension model. Note 2. Controller I/Os are updated ever y 10ms. Note 3. General Inputs / Outputs are 32 each when using SR1- P / SR1-X with extension model. Note 4. These values apply when a thick cable is used. The distance is less when a fine cable is used or when thick and fine cables are mixed in use. Basic specifications for network modules PROFIBUS Item Network modules PROFIBUS Applicable controllers ERCX / SR1-P / S R1-X / SRCP30 / DRCX Communication profile PROFIBUS -DP slave Number of occupied nodes 1 node Setting of station address 0 to 126 Communication speed setting 9.6Kbps, 19.2Kbps, 93.75Kbps, 187.5Kbps, 500Kbps, 1.5Mbps, 3Mbps, 6Mbps, 12Mbps (automatic recognition) PROFIBUS I/O NoteGeneral input 32 points, General output 32 points, Dedicated input 16 points, Dedicated Output 16 points Parallel external I/O (ERCX / DRCX only) All points usable as parallel external I/O for controller. Each point controllable from master station sequencer (PLC) by emulated serialization, regardless of robot program. Overall length 100m/12Mbps, 200m/1.5Mbps, 400m/500Kbps, 1000m/187.5Kbps, 1200m/9.6K · 19.2K · 93.75Kbps Note. The shor test I/O update inter val of the controller is 10ms but the actual I/O update time varies depending on the update time with the master station. Basic specifications for network modules Ethernet Item Network modules Ethernet Applicable controllers ERCX / SRCP30 / DRCX Network specification As specified for Ethernet (IEEE802.3) Connector specification RJ- 45 connector (8 -pole modular connector) 1 por t Baud rate 10Mbps (10BASE-T) Communication mode Half Duplex (Half-duplex) Network protocol Application layer: TELNET / Transpor t layer: TCP / Network layer: IP, ICMP, ARP / Data link layer: CSMA /CD / Physical layer: 10BASE-T Number of simultaneous log inputs 1 Setting of IP address, etc. Set from HPB / HPB-D Monitor LED Run, Collision, Link, Transmit, Receive DeviceNetTM PROFIBUS Ethernet Applicable controllers SR1-X SR1- P APPLICATION Compact single-axis robots TRANSERVO Single-axis robotsFLIP-X Linear motor single-axis robotsPHASER Cartesian robots X Y-X SCARA robotsYK-X Pick & place robots YP-X CLEAN CONTROLLER INFORMATION Robot positioner Pulse string driver Robot controller i V Y/ Electric gripper Option