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Yamaha Rx 1 User Guide

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    							8-29
    Drive track adjustment
    WARNING@ 
    Be sure to have a Yamaha dealer make this
    adjustment. 
    Support the snowmobile securely on a suitable
    stand before working underneath the snowmo-
    bile. 
    Operate the engine in a well-ventilated area. @
    1. Lift the rear of the snowmobile onto a suitable stand
    to raise the drive track off the ground. 
    2. Loosen the rear axle nut 
    1.
    3. Start the engine and rotate the drive track one or two
    turns. Stop the engine.
    4. Check the drive track alignment with the slide runners
    2. If the alignment is incorrect, align the drive track
    by turning the left and right adjusters.
    CD-08E
    7Slide runners 
    8Drive track 
    9Slide metal 
    aGap 
    bForward
    5. Adjust the drive track deflection to specification.
    CD-09E
    56
    Drive track 
    alignment5 Shifted to right
    6 Shifted to left
    3 Left adjuster Turn out Turn in
    4 Right adjuster Turn in Turn out
    Drive track 
    deflectionMore than 
    specifiedLess than 
    specified
    3 Left adjuster Turn in Turn out
    4 Right adjuster Turn in Turn out
    U8FA11.book  Page 29  Thursday, April 3, 2003  4:09 PM 
    						
    							8-30
    CAUTION:@ 
    The right and left adjusters should be turned to an
    equal amount. 
    @
    6. Recheck alignment and deflection. If necessary,
    repeat steps 3 to 5 until the proper adjustment is
    achieved.
    7. Tighten the rear axle nut.
    ESU00200 
    Ski alignment
    1. Turn the handlebar so the skis face straight ahead. 
    2. Check the following for ski alignment: 
    a. Skis are facing forward. 
    b. Ski toe-out (
    1 – 
    2) is within specification. 
    3. If the alignment is not correct, consult a Yamaha
    dealer. 
    ESU00354
    Handlebar adjustment
    1. Remove the handlebar cover 
    1.
    ÈRX10/RX10S/RX10R/RX10RS/RXW10/RXW10S 
    ÉRX10M/RX10MS Rear axle tightening torque: 
    75 Nm (7.5 m·kgf, 54.2 ft·lb) 
    Ski toe-out (
    1 – 
    2): 0–15 mm (0–0.59 in)
    A
    B
    U8FA11.book  Page 30  Thursday, April 3, 2003  4:09 PM 
    						
    							8-31
    2. Loosen the handlebar bolts.
    3. Move the handlebar up or down (
    ± 7°) to adjust the
    handlebar height to the desired position.
    ÈRX10/RX10S/RX10R/RX10RS/RXW10/RXW10S
    ÉRX10M/RX10MS
    CAUTION:@ 
    Make sure that the projection on the handlebar is not
    installed into the area a shown. 
    @
    4. Tighten the handlebar bolts and install the handlebar
    cover.
    CAUTION:@ 
    Make sure that the small gap b side of the handlebar
    holders faces forward c. 
    @ 
    A
    B
    Handlebar bolt tightening torque: 
    14.5 Nm (1.45 m·kgf, 10.5 ft·lb)
    U8FA11.book  Page 31  Thursday, April 3, 2003  4:09 PM 
    						
    							8-32
    ESU00371
    Lubrication
    Lubricate the following points.
    1Throttle cable end
    WARNING@ 
    Apply a dab of grease onto the cable end only. Do
    not grease the throttle cable because it could
    become frozen, which could cause loss of control. 
    @
    2Front suspension
    3Rear suspension
    WARNING@ 
    Be sure to have a Yamaha dealer lubricate the front
    and rear suspensions. 
    @ 
    2 2
    2
    3
    Lubricant: Low-temperature grease
    U8FA11.book  Page 32  Thursday, April 3, 2003  4:09 PM 
    						
    							8-33
    ESU00208 
    Headlight bulb replacement
    1. Lift up the shroud. 
    2. Disconnect the headlight connector. 
    3. Remove the bulb holder cover. 
    4. Remove the bulb holder by depressing and turning it
    counterclockwise.
    1Bulb holder cover
    5. Remove the bulb.
    WARNING@ 
    Keep flammable products or your hands away from
    the hot bulb until it cools down. 
    @
    6. Install the new bulb.
    CAUTION:@ 
    Keep oil or your hands away from the glass part of
    the bulb or its life and illumination will be affected. 
    If the glass is oil stained, thoroughly clean it with a
    cloth moistened with alcohol or lacquer thinner. 
    @ 
    ESU00372
    Headlight beam adjustment
    1. Lift up the shroud.
    2. Insert a Phillips screwdriver into the hole under the
    shroud to access the headlight beam adjuster 
    1.
    3. Turn the headlight beam adjuster to adjust the head-
    light beam.
    Headlight beam moves:
    aDown
    bUp
    Bulb type: 12 V, 60/55 W
    U8FA11.book  Page 33  Thursday, April 3, 2003  4:09 PM 
    						
    							8-34
    ESU00355
    Battery
    This snowmobile is equipped with a sealed-type (MF)
    battery, which does not require any maintenance. There
    is no need to check the electrolyte or to add distilled
    water.
    To charge the battery
    Have a Yamaha dealer charge the battery as soon as
    possible if it seems to have discharged. Keep in mind
    that the battery tends to discharge more quickly if the
    snowmobile is equipped with electrical accessories.
    WARNING@ 
    Battery electrolyte is poisonous and dangerous. It
    contains sulfuric acid and can cause severe burns.
    Avoid contact with skin, eyes, or clothing. 
    ANTIDOTE: 
    EXTERNAL: Flush with water. 
    INTERNAL: Drink large quantities of water or
    milk. Follow with milk of magnesia, beaten egg,
    or vegetable oil. Call physician immediately. 
    EYES: Flush with water for 15 minutes and get
    prompt medical attention. 
    Batteries produce explosive gases. Keep sparks,
    flame, cigarettes, etc. away. Ventilate when charging
    or using in an enclosed space. Always shield your
    eyes when working near batteries. 
    KEEP OUT OF THE REACH OF CHILDREN. 
    @
    ESU00357
    Fuse replacement
    WARNING@ 
    Be sure to use the specified fuse. A wrong fuse
    could cause electrical system damage or A FIRE
    HAZARD. 
    @
    CAUTION:@ 
    Make sure that the main switch is turned off to pre-
    vent accidental short circuiting. 
    @
    U8FA11.book  Page 34  Thursday, April 3, 2003  4:09 PM 
    						
    							8-35
    1. Lift up the shroud. 
    2. Unhook the latch 
    1. 
    3. Loosen the joint clamp screws 
    2, and then slide the
    breather hose clip 
    3 down. 
    4. Disconnect the breather hose, and then remove the
    air filter case. 
    5. Replace the blown fuse with one of proper amperage. 
    6. Install the air filter case by reversing the removal
    steps.
    NOTE:@ If the fuse immediately blows again, ask a Yamaha
    dealer to inspect the snowmobile. 
    @
    9Spare fuses (20 A, 10 A) 
    0Spare main fuse
    Specified fuses: 
    4Main fuse: 30 A
    5“HEAD” (Headlight) fuse: 20 A
    6“SIG” (Signal) fuse: 10 A
    7“C/W” (Carburetor Warmer) fuse: 20 A
    8“IGN” (Ignition) fuse: 10 A
    U8FA11.book  Page 35  Thursday, April 3, 2003  4:09 PM 
    						
    							9-1
    ESU00358
    9-TROUBLESHOOTING
    A. Engine turns over but does not start
    1. Fuel system
    No fuel supplied to combustion cham-
    ber 
    No fuel in tank ... Supply fuel.
    Clogged fuel line ... Clean fuel line.
    Clogged carburetor ... Clean carbure-
    tor. 
    Fuel supplied to combustion chamber
    Flooded engine (too much choke) ...
    Crank engine with throttle open or wipe
    the spark plugs dry.
    2. Electrical system 
    Poor or no spark
    Spark plugs are dirty with carbon or are
    wet ... Remove carbon or wipe the
    spark plugs dry; replace if necessary. 
    Faulty ignition system ... Ask a Yamaha
    dealer to inspect. 
    T.O.R.S. system malfunction ... Discon-
    nect the carburetor switch connectors
    and connect the wire harness connec-
    tors together to bypass the T.O.R.S.
    WARNING@ 
    Before bypassing the T.O.R.S., make
    sure that the throttle returns prop-
    erly to the fully closed position. 
    The T.O.R.S. is an important safety
    device; in the case of a malfunction,
    take the snowmobile to a Yamaha
    dealer immediately for repair. 
    @
    3. Compression 
    Insufficient 
    Loose cylinder head nuts ... Tighten
    nuts properly. 
    Worn or damaged gasket ... Replace
    gasket. 
    Worn or damaged piston and cylinder
    ... Ask a Yamaha dealer to inspect.
    B. Starting the engine with a dis-
    charged battery
    If the snowmobile battery is discharged,
    the engine can be started using a 12-volt
    battery and jumper cables. Two connecting
    leads have been provided for jump-starting
    the snowmobile. Due to the rubber engine
    mounting, the snowmobile frame is not a
    suitable grounding point for jump-starting
    the engine.
    WARNING@ 
    Connect the jumper cables only to
    the connecting lead terminals. Do
    not connect them to the frame or
    any wire or other lead. 
    When connecting the jumper cables,
    do not contact the jumper cables or
    connecting lead terminals to each
    other or to the frame or any metal
    part of the snowmobile. This can
    cause electrical system damage or
    A FIRE HAZARD. 
    @
    CAUTION:@ 
    Use the connecting leads to jump-start
    the snowmobile only. Do not use the
    connecting leads for any other purpose. 
    @
    1. Apply the parking brake and turn the
    main switch to “OFF”.
    U8FA11.book  Page 1  Thursday, April 3, 2003  4:09 PM 
    						
    							9-2
    2. Open the shroud.
    3. Remove the red (+) lead from the lead
    holder and move it away from the black
    (-) lead.
    CAUTION:@ 
    Be sure to connect the red (+) jumper
    cable to the red (+) lead and the black (-)
    jumper cable to the black (-) lead. Do not
    reverse the connections. 
    @
    4. Pull the red (+) lead cover to expose
    the terminal through the slit in the
    cover, and then connect the red (+)
    jumper cable to the red terminal of the
    discharged battery.5. Connect the other end of the red (+)
    jumper cable to the positive (+) terminal
    of the booster battery.
    6. Connect the black (-) jumper cable to
    the negative (-) terminal of the booster
    battery.
    7. Pull the black (-) lead cover to expose
    the terminal through the slit in the
    cover, and then connect the black (-)
    jumper cable to the black terminal of
    the discharged battery.
    8. Start the engine.
    9. Disconnect the black (-) jumper cable
    from the black (-) connecting lead, and
    then pull the cover completely over the
    lead terminal.
    10. Disconnect the black (-) jumper cable
    from the negative (-) terminal of the
    booster battery.
    11. Disconnect the red (+) jumper cable
    from the positive (+) terminal of the
    booster battery.
    12. Disconnect the red (+) jumper cable
    from the red (+) connecting lead, and
    then pull the cover completely over the
    lead terminal.
    13. Install the red (+) lead into the lead
    holder.
    U8FA11.book  Page 2  Thursday, April 3, 2003  4:09 PM 
    						
    							9-3
    NOTE:@ Make sure that both the red (+) lead and
    the black (-) lead are seated securely in the
    lead holders. 
    @
    WARNING@ 
    Be sure to pull the lead covers back
    over the terminals completely. If the ter-
    minals are exposed, they could come
    into contact with the frame or a metal
    part of the snowmobile and this can
    cause electrical system damage or A
    FIRE HAZARD. 
    @
    C. Electric starter does not operate or
    operates slowly 
    1. Engine stop switch is pushed in ... Pull
    it out. 
    2. Faulty wire connections ... Check con-
    nections or ask a Yamaha dealer to
    inspect. 
    3. Discharged battery... Charge battery or
    see B above. 
    4. Seized engine ... Seizure is caused by
    poor lubrication, inadequate fuel, or an
    air leak—Ask a Yamaha dealer to
    inspect. 
    5.“Hydrostatic lock” occurs when fuel has
    filled the cylinders when the vehicle
    has been transported. ... Remove the
    spark plugs and turn the engine over
    several times with the ignition off to
    expel excess fuel. Ask a Yamaha
    dealer to inspect.
    D. Engine power is low 
    1. Low coolant temperature indicator light
    is flashing ... Warm the engine up. 
    2. Faulty spark plugs ... Clean or replace
    the spark plugs. 
    3. Incorrect jetting for altitude or tempera-
    ture ... Carburetor. Ask a Yamaha
    dealer to inspect. 4. Improper fuel flow ... See A.1 above. 
    5. Incorrect V-belt clutch settings for alti-
    tude or conditions ... Ask a Yamaha
    dealer to inspect.
    E. Engine constantly backfires or mis-
    fires 
    1. Faulty spark plugs ... Replace the
    spark plugs. 
    2. Clogged fuel system ... See A.1. above. 
    3. Malfunctioning T.O.R.S. system ... See
    A.2. above.
    F. Engine overheats 
    1. Insufficient coolant ... Add coolant. 
    2. Air in cooling system ... Bleed air or ask
    a Yamaha dealer to inspect. 
    3. Leaking coolant ... Ask a Yamaha
    dealer to inspect.
    G. Snowmobile does not move 
    1. Malfunctioning V-belt clutch ... Ask a
    Yamaha dealer to inspect. 
    2. Drive track does not move ... Foreign
    object is caught in the drive track, or
    slide runners have melted to the slide
    metal due to lack of lubrication. 
    3. Tight, loose, or broken drive chain ...
    Ask a Yamaha dealer to inspect.
    H. V-belt twists 
    1. Improper V-belt ... Replace with the
    correct V-belt. 
    2. Incorrect V-belt clutch offset ... Ask a
    Yamaha dealer to inspect. 
    3. Loose or broken engine mount ... Ask a
    Yamaha dealer to inspect.
    I. V-belt slips or burns 
    1. Oily or dirty V-belt or primary and sec-
    ondary sheave assembly surfaces ...
    Clean. 
    2. Problem with the driveline ... See G
    above.
    U8FA11.book  Page 3  Thursday, April 3, 2003  4:09 PM 
    						
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