Yamaha Rx 1 User Guide
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8-29 Drive track adjustment WARNING@ Be sure to have a Yamaha dealer make this adjustment. Support the snowmobile securely on a suitable stand before working underneath the snowmo- bile. Operate the engine in a well-ventilated area. @ 1. Lift the rear of the snowmobile onto a suitable stand to raise the drive track off the ground. 2. Loosen the rear axle nut 1. 3. Start the engine and rotate the drive track one or two turns. Stop the engine. 4. Check the drive track alignment with the slide runners 2. If the alignment is incorrect, align the drive track by turning the left and right adjusters. CD-08E 7Slide runners 8Drive track 9Slide metal aGap bForward 5. Adjust the drive track deflection to specification. CD-09E 56 Drive track alignment5 Shifted to right 6 Shifted to left 3 Left adjuster Turn out Turn in 4 Right adjuster Turn in Turn out Drive track deflectionMore than specifiedLess than specified 3 Left adjuster Turn in Turn out 4 Right adjuster Turn in Turn out U8FA11.book Page 29 Thursday, April 3, 2003 4:09 PM
8-30 CAUTION:@ The right and left adjusters should be turned to an equal amount. @ 6. Recheck alignment and deflection. If necessary, repeat steps 3 to 5 until the proper adjustment is achieved. 7. Tighten the rear axle nut. ESU00200 Ski alignment 1. Turn the handlebar so the skis face straight ahead. 2. Check the following for ski alignment: a. Skis are facing forward. b. Ski toe-out ( 1 – 2) is within specification. 3. If the alignment is not correct, consult a Yamaha dealer. ESU00354 Handlebar adjustment 1. Remove the handlebar cover 1. ÈRX10/RX10S/RX10R/RX10RS/RXW10/RXW10S ÉRX10M/RX10MS Rear axle tightening torque: 75 Nm (7.5 m·kgf, 54.2 ft·lb) Ski toe-out ( 1 – 2): 0–15 mm (0–0.59 in) A B U8FA11.book Page 30 Thursday, April 3, 2003 4:09 PM
8-31 2. Loosen the handlebar bolts. 3. Move the handlebar up or down ( ± 7°) to adjust the handlebar height to the desired position. ÈRX10/RX10S/RX10R/RX10RS/RXW10/RXW10S ÉRX10M/RX10MS CAUTION:@ Make sure that the projection on the handlebar is not installed into the area a shown. @ 4. Tighten the handlebar bolts and install the handlebar cover. CAUTION:@ Make sure that the small gap b side of the handlebar holders faces forward c. @ A B Handlebar bolt tightening torque: 14.5 Nm (1.45 m·kgf, 10.5 ft·lb) U8FA11.book Page 31 Thursday, April 3, 2003 4:09 PM
8-32 ESU00371 Lubrication Lubricate the following points. 1Throttle cable end WARNING@ Apply a dab of grease onto the cable end only. Do not grease the throttle cable because it could become frozen, which could cause loss of control. @ 2Front suspension 3Rear suspension WARNING@ Be sure to have a Yamaha dealer lubricate the front and rear suspensions. @ 2 2 2 3 Lubricant: Low-temperature grease U8FA11.book Page 32 Thursday, April 3, 2003 4:09 PM
8-33 ESU00208 Headlight bulb replacement 1. Lift up the shroud. 2. Disconnect the headlight connector. 3. Remove the bulb holder cover. 4. Remove the bulb holder by depressing and turning it counterclockwise. 1Bulb holder cover 5. Remove the bulb. WARNING@ Keep flammable products or your hands away from the hot bulb until it cools down. @ 6. Install the new bulb. CAUTION:@ Keep oil or your hands away from the glass part of the bulb or its life and illumination will be affected. If the glass is oil stained, thoroughly clean it with a cloth moistened with alcohol or lacquer thinner. @ ESU00372 Headlight beam adjustment 1. Lift up the shroud. 2. Insert a Phillips screwdriver into the hole under the shroud to access the headlight beam adjuster 1. 3. Turn the headlight beam adjuster to adjust the head- light beam. Headlight beam moves: aDown bUp Bulb type: 12 V, 60/55 W U8FA11.book Page 33 Thursday, April 3, 2003 4:09 PM
8-34 ESU00355 Battery This snowmobile is equipped with a sealed-type (MF) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the snowmobile is equipped with electrical accessories. WARNING@ Battery electrolyte is poisonous and dangerous. It contains sulfuric acid and can cause severe burns. Avoid contact with skin, eyes, or clothing. ANTIDOTE: EXTERNAL: Flush with water. INTERNAL: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil. Call physician immediately. EYES: Flush with water for 15 minutes and get prompt medical attention. Batteries produce explosive gases. Keep sparks, flame, cigarettes, etc. away. Ventilate when charging or using in an enclosed space. Always shield your eyes when working near batteries. KEEP OUT OF THE REACH OF CHILDREN. @ ESU00357 Fuse replacement WARNING@ Be sure to use the specified fuse. A wrong fuse could cause electrical system damage or A FIRE HAZARD. @ CAUTION:@ Make sure that the main switch is turned off to pre- vent accidental short circuiting. @ U8FA11.book Page 34 Thursday, April 3, 2003 4:09 PM
8-35 1. Lift up the shroud. 2. Unhook the latch 1. 3. Loosen the joint clamp screws 2, and then slide the breather hose clip 3 down. 4. Disconnect the breather hose, and then remove the air filter case. 5. Replace the blown fuse with one of proper amperage. 6. Install the air filter case by reversing the removal steps. NOTE:@ If the fuse immediately blows again, ask a Yamaha dealer to inspect the snowmobile. @ 9Spare fuses (20 A, 10 A) 0Spare main fuse Specified fuses: 4Main fuse: 30 A 5“HEAD” (Headlight) fuse: 20 A 6“SIG” (Signal) fuse: 10 A 7“C/W” (Carburetor Warmer) fuse: 20 A 8“IGN” (Ignition) fuse: 10 A U8FA11.book Page 35 Thursday, April 3, 2003 4:09 PM
9-1 ESU00358 9-TROUBLESHOOTING A. Engine turns over but does not start 1. Fuel system No fuel supplied to combustion cham- ber No fuel in tank ... Supply fuel. Clogged fuel line ... Clean fuel line. Clogged carburetor ... Clean carbure- tor. Fuel supplied to combustion chamber Flooded engine (too much choke) ... Crank engine with throttle open or wipe the spark plugs dry. 2. Electrical system Poor or no spark Spark plugs are dirty with carbon or are wet ... Remove carbon or wipe the spark plugs dry; replace if necessary. Faulty ignition system ... Ask a Yamaha dealer to inspect. T.O.R.S. system malfunction ... Discon- nect the carburetor switch connectors and connect the wire harness connec- tors together to bypass the T.O.R.S. WARNING@ Before bypassing the T.O.R.S., make sure that the throttle returns prop- erly to the fully closed position. The T.O.R.S. is an important safety device; in the case of a malfunction, take the snowmobile to a Yamaha dealer immediately for repair. @ 3. Compression Insufficient Loose cylinder head nuts ... Tighten nuts properly. Worn or damaged gasket ... Replace gasket. Worn or damaged piston and cylinder ... Ask a Yamaha dealer to inspect. B. Starting the engine with a dis- charged battery If the snowmobile battery is discharged, the engine can be started using a 12-volt battery and jumper cables. Two connecting leads have been provided for jump-starting the snowmobile. Due to the rubber engine mounting, the snowmobile frame is not a suitable grounding point for jump-starting the engine. WARNING@ Connect the jumper cables only to the connecting lead terminals. Do not connect them to the frame or any wire or other lead. When connecting the jumper cables, do not contact the jumper cables or connecting lead terminals to each other or to the frame or any metal part of the snowmobile. This can cause electrical system damage or A FIRE HAZARD. @ CAUTION:@ Use the connecting leads to jump-start the snowmobile only. Do not use the connecting leads for any other purpose. @ 1. Apply the parking brake and turn the main switch to “OFF”. U8FA11.book Page 1 Thursday, April 3, 2003 4:09 PM
9-2 2. Open the shroud. 3. Remove the red (+) lead from the lead holder and move it away from the black (-) lead. CAUTION:@ Be sure to connect the red (+) jumper cable to the red (+) lead and the black (-) jumper cable to the black (-) lead. Do not reverse the connections. @ 4. Pull the red (+) lead cover to expose the terminal through the slit in the cover, and then connect the red (+) jumper cable to the red terminal of the discharged battery.5. Connect the other end of the red (+) jumper cable to the positive (+) terminal of the booster battery. 6. Connect the black (-) jumper cable to the negative (-) terminal of the booster battery. 7. Pull the black (-) lead cover to expose the terminal through the slit in the cover, and then connect the black (-) jumper cable to the black terminal of the discharged battery. 8. Start the engine. 9. Disconnect the black (-) jumper cable from the black (-) connecting lead, and then pull the cover completely over the lead terminal. 10. Disconnect the black (-) jumper cable from the negative (-) terminal of the booster battery. 11. Disconnect the red (+) jumper cable from the positive (+) terminal of the booster battery. 12. Disconnect the red (+) jumper cable from the red (+) connecting lead, and then pull the cover completely over the lead terminal. 13. Install the red (+) lead into the lead holder. U8FA11.book Page 2 Thursday, April 3, 2003 4:09 PM
9-3 NOTE:@ Make sure that both the red (+) lead and the black (-) lead are seated securely in the lead holders. @ WARNING@ Be sure to pull the lead covers back over the terminals completely. If the ter- minals are exposed, they could come into contact with the frame or a metal part of the snowmobile and this can cause electrical system damage or A FIRE HAZARD. @ C. Electric starter does not operate or operates slowly 1. Engine stop switch is pushed in ... Pull it out. 2. Faulty wire connections ... Check con- nections or ask a Yamaha dealer to inspect. 3. Discharged battery... Charge battery or see B above. 4. Seized engine ... Seizure is caused by poor lubrication, inadequate fuel, or an air leak—Ask a Yamaha dealer to inspect. 5.“Hydrostatic lock” occurs when fuel has filled the cylinders when the vehicle has been transported. ... Remove the spark plugs and turn the engine over several times with the ignition off to expel excess fuel. Ask a Yamaha dealer to inspect. D. Engine power is low 1. Low coolant temperature indicator light is flashing ... Warm the engine up. 2. Faulty spark plugs ... Clean or replace the spark plugs. 3. Incorrect jetting for altitude or tempera- ture ... Carburetor. Ask a Yamaha dealer to inspect. 4. Improper fuel flow ... See A.1 above. 5. Incorrect V-belt clutch settings for alti- tude or conditions ... Ask a Yamaha dealer to inspect. E. Engine constantly backfires or mis- fires 1. Faulty spark plugs ... Replace the spark plugs. 2. Clogged fuel system ... See A.1. above. 3. Malfunctioning T.O.R.S. system ... See A.2. above. F. Engine overheats 1. Insufficient coolant ... Add coolant. 2. Air in cooling system ... Bleed air or ask a Yamaha dealer to inspect. 3. Leaking coolant ... Ask a Yamaha dealer to inspect. G. Snowmobile does not move 1. Malfunctioning V-belt clutch ... Ask a Yamaha dealer to inspect. 2. Drive track does not move ... Foreign object is caught in the drive track, or slide runners have melted to the slide metal due to lack of lubrication. 3. Tight, loose, or broken drive chain ... Ask a Yamaha dealer to inspect. H. V-belt twists 1. Improper V-belt ... Replace with the correct V-belt. 2. Incorrect V-belt clutch offset ... Ask a Yamaha dealer to inspect. 3. Loose or broken engine mount ... Ask a Yamaha dealer to inspect. I. V-belt slips or burns 1. Oily or dirty V-belt or primary and sec- ondary sheave assembly surfaces ... Clean. 2. Problem with the driveline ... See G above. U8FA11.book Page 3 Thursday, April 3, 2003 4:09 PM