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Yamaha Rx 1 User Guide

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    							OWNER’S MANUAL
    SNOWMOBILE
    RX10J/RX10SJ
    RX10MJ/RX10MSJ
    RX10RJ/RX10RSJ
    RXW10J/RXW10SJ
    8FA-28199-11 LIT-12628-02-33
    PRINTED ON RECYCLED PAPER
    PRINTED IN JAPAN
    2003.04-
    2.0×1 CR
    (E)
    YAMAHA MOTOR CO., LTD. 
    						
    							ESU00286
    1-MACHINE IDENTIFICATION
    Identification number records
    A. FRAME NUMBER:CZ-01E
    B. ENGINE NUMBER (PRIMARY ID):CZ-01E
    C. KEY NUMBER:CZ-01E
    Record the frame number, engine number (Primary ID),
    and key number in the spaces provided for assistance
    when ordering spare parts from a Yamaha dealer.
    1The 
    frame number is the seventeen-digit number
    stamped on the frame of the snowmobile. (See
    fig.
    È.)
    2The 
    engine number is stamped in the location as
    shown. (See fig. 
    É.)
    3
    Key number (See fig. 
    Ê.)
    Also, record and keep the ID numbers in a separate
    place in case the snowmobile is stolen.
    A
    B
    C
    U8FA11.book  Page 1  Thursday, April 3, 2003  4:09 PM 
    						
    							ESU00011 
    2-INTRODUCTION
    Congratulations on your purchase of a Yamaha snowmo-
    bile. This model is the result of Yamaha’s vast experience
    in the production of fine sporting and touring snowmo-
    biles. It represents the high degree of craftsmanship and
    reliability that have made Yamaha a leader in these
    fields.
    This manual will give you an understanding of the opera-
    tion, inspection, and basic maintenance of this snowmo-
    bile. If you have any questions concerning the operation
    or maintenance of your snowmobile, please consult a
    Yamaha dealer.
    To maintain the high quality and performance of this
    snowmobile, it is important that you and your Yamaha
    dealer pay close attention to the recommended mainte-
    nance schedules and operating instructions contained
    within this manual.
    RX10J/RX10SJ
    RX10MJ/RX10MSJ
    RX10RJ/RX10RSJ
    RXW10J/RXW10SJ
    OWNER’S MANUAL 
    ©2003 by Yamaha Motor Corporation, U.S.A. 
    1st Edition, March 2003 
    All rights reserved. 
    Any reprinting or unauthorized use 
    without the written permission of 
    Yamaha Motor Corporation, U.S.A. 
    is expressly prohibited. 
    Printed in Japan 
    P/N LIT-12628-02-33
    U8FA11.book  Page 1  Thursday, April 3, 2003  4:09 PM 
    						
    							WARNING@ 
    PLEASE READ AND UNDERSTAND THIS MANUAL
    COMPLETELY BEFORE OPERATING THE SNOWMO-
    BILE. 
    @
    NOTE:@ Yamaha continually seeks advancements in product
    design and quality. Therefore, while this manual con-
    tains the most current product information available
    at the time of printing, there may be minor discrepan-
    cies between your snowmobile and this manual. If
    there is any question concerning this manual, please
    consult a Yamaha dealer. 
    This manual should be considered a permanent part
    of this snowmobile and should remain with the snow-
    mobile when resold. 
    @
    Particularly important information is distinguished in this
    manual by the following notations.
    The Safety Alert Symbol means ATTENTION! BECOME
    ALERT! YOUR SAFETY IS INVOLVED!
    WARNING@ 
    Failure to follow WARNING instructions could result in
    severe injury or death to the snowmobile operator, a
    bystander, or a person inspecting or repairing the snow-
    mobile.
    CAUTION:@ 
    A CAUTION indicates special precautions that must be
    taken to avoid damage to the snowmobile.
    NOTE:@ A NOTE provides key information to make procedures
    easier or clearer. 
    U8FA11.book  Page 2  Thursday, April 3, 2003  4:09 PM 
    						
    							ESU00003 
    CONTENTS
    YAMAHA MOTOR 
    CORPORATION, U.S.A. 
    SNOWMOBILE LIMITED 
    WARRANTY.......................................1-1
    YAMAHA EXTENDED SERVICE 
    (Y.E.S.)...............................................1-4
    LOCATION OF THE 
    IMPORTANT LABELS.......................2-1
    SAFETY INFORMATION...................3-1
    DESCRIPTION...................................4-1
    CONTROL FUNCTIONS....................5-1
    Main switch ......................................5-1
    Starter lever (choke) ........................5-2
    Throttle lever....................................5-2
    Engine overheating prevention 
    system .............................................5-2
    Throttle override system 
    (T.O.R.S.) ........................................5-3
    Speedometer unit ............................5-4
    High beam indicator light .................5-4
    Fuel meter and grip/thumb 
    warmer heat level indicator..............5-5
    Fuel level warning indicator .............5-6
    Oil level warning indicator................5-6
    Low coolant temperature 
    indicator light ...................................5-7
    Coolant temperature warning 
    indicator ...........................................5-7
    Self-diagnosis warning indicator ......5-8
    Engine stop switch.........................5-10
    Brake lever ....................................5-10
    Parking brake lever........................5-11
    Shift lever.......................................5-11
    Headlight beam switch ..................5-12
    Shroud latches...............................5-12
    Drive guard ....................................5-12V-belt holders ................................ 5-13
    Storage compartment .................... 5-13
    PRE-OPERATION CHECKS.............. 6-1
    Fuel ................................................. 6-1
    Engine oil ......................................... 6-2
    Engine oil level ................................ 6-3
    Coolant ............................................ 6-4
    Throttle lever ................................... 6-5
    Throttle override system 
    (T.O.R.S.) ........................................ 6-5
    Brake ............................................... 6-6
    Brake fluid leakage .......................... 6-7
    V-belt ............................................... 6-7
    Drive guard ...................................... 6-7
    Drive track ....................................... 6-8
    51-mm (2.0-in) high-profile 
    pattern drive track............................ 6-8
    Slide runners ................................... 6-8
    Skis and ski runners ........................ 6-9
    Steering system............................... 6-9
    Lights ............................................... 6-9
    Air filter .......................................... 6-10
    Fittings and fasteners .................... 6-10
    Tool kit and recommended 
    equipment...................................... 6-10
    OPERATION...................................... 7-1
    Starting the engine .......................... 7-1
    Break-in ........................................... 7-2
    Riding your snowmobile .................. 7-3
    Getting to know your snowmobile ... 7-3
    Learning to ride your snowmobile ... 7-3
    To start out and accelerate .............. 7-3
    Braking ............................................ 7-3
    Turning ............................................ 7-4
    Riding uphill ..................................... 7-4
    Riding downhill ................................ 7-5
    Traversing a slope ........................... 7-5
    Ice or icy surface ............................. 7-5
    Hard-packed snow .......................... 7-6
    U8FA11.book  Page 1  Thursday, April 3, 2003  4:09 PM 
    						
    							Operation on surfaces other than 
    snow or ice ......................................7-6
    Maximizing drive track life ...............7-7
    Strap ................................................7-8
    Driving .............................................7-9
    Stopping the engine.......................7-10
    Transporting ..................................7-11
    PERIODIC MAINTENANCE...............8-1
    Periodic maintenance chart .............8-1
    Tool kit .............................................8-4
    Spark plug inspection ......................8-4
    Engine idle speed adjustment .........8-6
    Throttle cable adjustment ................8-6
    Carburetor adjustment .....................8-7
    High altitude adjustments ..............8-10
    Adjusting the valve clearance ........8-10
    Changing the engine oil .................8-11
    Cooling system ..............................8-13
    V-belt replacement ........................8-15
    Checking the oil level of the drive 
    chain housing ................................8-17
    Checking the brake pads ...............8-19
    Checking the parking brake 
    pads ...............................................8-19
    Checking the brake fluid level........8-20
    Brake fluid replacement .................8-20
    Suspension ....................................8-20
    Drive track adjustment ...................8-28
    Ski alignment .................................8-30
    Handlebar adjustment ...................8-30
    Lubrication .....................................8-32
    Headlight bulb replacement ...........8-33
    Headlight beam adjustment ...........8-33
    Battery ...........................................8-34
    Fuse replacement ..........................8-34
    TROUBLESHOOTING.......................9-1
    STORAGE........................................10-1
    SPECIFICATIONS............................11-1
    Dimensions ....................................11-1
    Engine ...........................................11-1Chassis.......................................... 11-2
    Electric........................................... 11-3
    WIRING DIAGRAM.......................... 12-1
    U8FA11.book  Page 2  Thursday, April 3, 2003  4:09 PM 
    						
    							1-1
    ESU00004
    1-YAMAHA MOTOR CORPORATION, U.S.A. 
    SNOWMOBILE LIMITED WARRANTY
    CW-01E
    U8FA11.book  Page 1  Thursday, April 3, 2003  4:09 PM 
    						
    							1-2
    CW-02E
    U8FA11.book  Page 2  Thursday, April 3, 2003  4:09 PM 
    						
    							1-3
    CW-03E
    U8FA11.book  Page 3  Thursday, April 3, 2003  4:09 PM 
    						
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