Yamaha R1 2004 ServiceManual

2-43
33Throttle body side cap
34Mud guard
35Turn signal light lead
36License plate light lead
37Rear fender rib
38Speed sensor lead
39Rear brake light switch lead
40Rear frame
41Swingarm bracket
42Main fuse lead
43Starting circuit cut-off relay lead
44Turn signal light relay lead
45Starter  relay lead
46Main fuse lead (To the battery
positive lead)
47Right handlebar switch lead
17Battery negative lead
18Starter motor lead
19A.C.magneto lead
20Oil level switch lead
21Sidestand switch lead
22Throttle body...

2-44
K Pass the water hose lower side
of the thermostat, and between
the ground lead and the neutral
switch.
L Install the leads so that the en-
gine ground lead is positioned
lower and the battery negative
lead to be upper. Install the pro-
trusion of each lead to be above
the vehicle.
M Route the crankshaft position
sensor lead under the wire har-
ness.
N To the fuel pump
O Clamp the wire harness winding
in and insert it to the frame hole.A Pass the wire harness through
the clamp inserted to the...

2-45
W Point the tip of the clamp (sur-
plus section) to the rear side of
the vehicle. Fasten the starter
relay lead, turn signal relay lead,
main fuse lead, main fuse lead
(from the battery positive lead)
and starting circuit cut-off relay
lead with a clamp.
X Route each lead under the wire
harness.
Y Fasten the wire harness, battery
negative lead and starter motor
lead with a clamp. Point the tip of
the clamp (excessive part) to the
inside of the vehicle.P Pass the lead through inside of
the battery...

2-46
DD Fasten the wire harness,
A.C.magneto lead, and
throttle body lead with a
clamp. Point the tip of the
clamp (cut the tip of the clamp
leaving 2 to 4 mm (0.08 to 0.16
in).) to the inside of the ve-
hicle.
EE To the air filter
FF To the throttle body
GG To install the cover 7, install so
as to set each coupler in the
cover. Make sure that each
lead is not caught by the cover
7.Z Point the tip of the clamp (exces-
sive part) to the down side of the
vehicle. Fasten the wire har-
ness, battery negative...

2-47
PP Route the leads in random or-
der.MM Route each lead lower than
the frame plate. Leads should
be routed in random order.
Clamp can be inserted in any
direction.
NN Route each lead higher than
the frame plate, pass it to the
inside of the vehicle from the
hole. Leads should be routed
in random order.
Clamp can be inserted in any
direction.
OO The hoses should not be lo-
cated higher than the throttle
body side cap over the up side
of the vehicle.
CABLE ROUTINGSPEC 

2-48
a Fuel piping connector attach-
ment directions. (fuel pump side)
1. Insert the connector until the
click sound is heard and check
that the connector does not
come off. Make sure that no for-
eign matter is caught in the seal-
ing section. (It is prohibited to
wear the cotton work gloves or
equivalent coverings.)
G This part works as a dropout
stopper.
2. After Item 1 mentioned above is
finished, check that the clamp is
inserted from the down side, and
,   and  -sections are per-
fectly equipped....

2-49
F Point the clip grip to the upper
side of the vehicle.
G Install the part pointing the yel-
low paint mark to the front side of
the vehicle.
H Install the part pointing the yel-
low paint mark to the left side of
the vehicle.A Point the clip grip to the down
side of the vehicle.
B Insert the hose so that its tip of
the nipple does not protrude.
C Install the part pointing the white
paint mark to the left side of the
vehicle.
D Insert the hose until it reaches
the R-bottom of the pipe.
E To the...

3-1
3
INTRODUCTION / PERIODIC MAINTENANCE CHART FOR THE EMISSION
CONTROL SYSTEM / GENERAL MAINTENANCE AND LUBRICATION CHARTCHK
ADJ
EAS00036
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well...

3-2
NOTE:
GENERAL MAINTENANCE AND LUBRICATION CHART
CHK
ADJ
NOTE:
INITIALODOMETER READINGS
No.ITEMROUTINE600 mi
(1000 km)
or
1 month4000 mi
(7000 km)
or
6 months8000 mi
(13000 km)
or
12 months12000 mi
(19000 km)
or
18 months16000 mi
(25000 km)
or
24 months20000 mi
(31000 km)
or
30 months
9*Swingarm pivot
bearings
(See page 4-71)
Check bearing assemblies for looseness.
Moderately repack with lithium-soap-based
grease.
Repack.
10Drive chain
(See page 3-49, 50)
Check chain slack/alignment and...

3-3
Order Job / Part Q’ty Remarks
1
2Removing the seats
Rider seat
Passenger seat1
1Remove the parts in the order listed.
For installation, reverse the removal 
procedure.
7 Nm (0.7 m
kg, 5.1 ft
lb)
SEATS
CHK
ADJ
EAS00039
SEATS