Yamaha R1 2004 ServiceManual
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Page 63
2-35 CABLE ROUTINGSPEC G Clamp the head light lead by wrapping and insert it to the in- take air grill hole. (only at the right side.) H Do not connect the wire to the coupler with the plug for options. I To the turn signal light J To the wire harness K Cut the tip of the clamp.A Insert to the rib of the head light. (Either location of the right and left relays is acceptable.) B The lead should not stretch too much. C Make sure to insert the coupler and boot to the stay 1 hole. D The speedometer lead...
Page 64
2-36 CABLE ROUTINGSPEC L Clamp the head light lead to the stay 1 at the positioning white tape section. There should be no slack when clamping. Point the tip of the clamp (excessive part) to the front side of the vehicle. Fasten the head light lead with a clamp. M Feed a lead wire through the U shape cutout of the console pan- el.
Page 65
2-37 F Clamp the leads inside the front fork of the vehicle. Point the exit of the horn lead to the left front fork side. G Two throttle cables should not cross with each other. Route two throttle cables behind the brake hose, pass between the inside of the under bracket’s upper side front fork and guide wire assembly, and then pass it through the clamp that is in- serted to the cover 3 under the frame.A Route the clutch cable so as to get along the front side of the main switch after passing it through...
Page 66
2-38 CABLE ROUTINGSPEC H Clamp the assembly of the clamp and guide wire to the front fork outer tube. Cut the tip of the clamp leaving 2 to 4 mm (0.08 0.16 in). Point the binding part to the external part of the vehicle. Clamp it to the outer tube. I Cut the tip leaving 2 to 4mm (0.08 0.16 in).
Page 67
2-39 E Clamp the clamp upper end along the line of lower end of the hose clamp assembly. Point the tip of the clamp (surplus section) to the front side of the vehicle. Clutch cable is what the clamp fastens. F The clutch cable doesn’t project outside the water hose and the cylinder head in the box part in the figure. G To the engine H Clamp behind the bracket 3.17Throttle body lead A Clamp it after passing between the frame and radiator stay. Point the tip of the clamp (exces- sive part) to the front...
Page 68
2-40 P To the air filter Q Route the fuel tank drain hose over the canister stay and be- tween the breather hose 2 and wire harness. On the front side of the canister stay, let though the bottom of the A.C.magneto lead and the wire harness. R Route by the upside of vehicle away from the canister stay. CABLE ROUTINGSPEC I The coupler for the air induction solenoid lead and camshaft sen- sor lead should be connected above the ignition coil sub wire harness and it should not drop on the cylinder head cover...
Page 69
2-41 C Fold back the clamp and secure it after passing the lead through the clamp. D To the EXUP servo motor E Pass the coolant reservoir tank drain hose and fuel tank drain hose through the clamp from the outer side of the water pump inlet pipe after routing it behind the water pump breather hose. The lengths of two hose ends are allowed to be random. Any direc- tion of cut edges can be ac- cepted. (Only for the fuel tank drain hose) F Clamp the fuel tank drain hose and fuel tank breather hose.A Clamp...
Page 70
2-42 R Arrange so as not for each hose to cross in the part between “BB” from the section “AA” which is in the illustration.G Route the lead by the inside of the water hose and water pipe. H Route the lead by the inside of the water hose and water pipe. I Route by the outside of vehicle away from the water hose. J Point the tip of the clamp (exces- sive part) to the down rear side of the vehicle. Fasten the wire har- ness with a clamp. K Route the water hose so that it is placed at the outermost...