Yamaha FZS6W 07 User Manual

TIGHTENING TORQUES
2-18
NOTE:
 Cylinder head bolt1. First, tighten the bolts to approximately 19 Nm (1.9 m·kg, 14 ft·lb) with a torque wrench follow-
ing the tightening order.
2. Retighten the bolts 50 Nm (5.0 m·kg, 36 ft·lb) with a torque wrench.
 Crankcase bolt (main journal)
1. First, tighten the bolts to approximately 12 Nm (1.2 m·kg, 8.7 ft·lb) with a torque wrench follow- ing the tightening order.
2. Retighten the bolts 25 Nm (2.5 m·kg, 18 ft·lb) with a torque wrench.
3. Loosen the all bolts one...

TIGHTENING TORQUES
2-19
Cylinder head tightening sequence.
Crankcase tightening sequence. 

TIGHTENING TORQUES
2-20
EAS20350
CHASSIS TIGHTENING TORQUESItem Thread 
size Q’ty Tightening torque Remarks
Upper bracket pinch bolt M8 2 30 Nm (3.0 m·kg, 22 ft·lb)
Steering stem nut M22 1 110 Nm (11 m·kg, 80 ft·lb)
Upper bracket and upper handle-
bar holder M8 4 23 Nm (2.3 m·kg, 17 ft·lb)
Lower bracket pinch bolt – 2 30 Nm (3.0 m·kg, 22 ft·lb)
Lower ring nut M25 1 18 Nm (1.8 m·kg, 13 ft·lb) See 
NOTE
Front fork cap bolt M35 2 24 Nm (2.4 m·kg, 17 ft·lb)
Damper rod assembly bolt M10 2 23 Nm (2.3 m·kg, 17...

TIGHTENING TORQUES
2-21
NOTE:
 Lower ring nut1. First, tighten the ring nut to approximately 52 Nm (5.2 m·kg, 38 ft·lb) with a torque wrench, then  loosen the ring nut completely.
2. Retighten the lower ring nut to specification.
 Engine mount bolts and engine mount self locking nut
Refer to INSTALLING THE ENGINE on page 5-6.
Seat lock and frame M6 2 7 Nm (0.7 m·kg, 5.0 ft·lb)
Licence plate light screw M5 2 4 Nm (0.4 m·kg, 2.9 ft·lb)
Rear reflector bolt M5 2 4 Nm (0.4 m·kg, 2.9 ft·lb)
Flap and bracket...

LUBRICATION POINTS AND LUBRICANT TYPES
2-22
EAS20360
LUBRICATION POINTS AND LUBRICANT TYPES
EAS20370
ENGINE
Lubrication point Lubricant
Oil seal lips
O-rings
Bearings and bushes
Crankshaft pins
Piston surfaces
Piston pins
Connecting rod bolts
Crankshaft journals
Camshaft lobes
Camshaft journals
Valve stems (intake and exhaust)
Valve stem ends (intake and exhaust)
Valve lifter surface
Piston cooler (O-ring)
Oil pump rotors (inner and outer)
Oil pump housing
Oil strainer
Clutch (pull rod)
Starter clutch...

LUBRICATION POINTS AND LUBRICANT TYPES
2-23
EAS20380
CHASSISLubrication point Lubricant
Steering bearings and bearing races (upper and lower)
Front wheel oil seal (right and left)
Rear wheel oil seal
Rear wheel drive hub oil seal
Rear wheel drive hub mating surface
Rear brake pedal shaft
Sidestand pivoting point and metal-to-metal moving parts
Link and sidestand switch contact point
Throttle grip inner surface
Brake lever pivoting point and metal-to-metal moving parts
Clutch lever pivoting point and...

LUBRICATION POINTS AND LUBRICANT TYPES
2-24 

LUBRICATION SYSTEM CHART AND DIAGRAMS
2-25
EAS20390
LUBRICATION SYSTEM CHART AND DIAGRAMS
EAS20400
ENGINE OIL LUBRICATION CHART 

LUBRICATION SYSTEM CHART AND DIAGRAMS
2-26
1. Oil strainer
2. Oil pump
3. Relief valve
4. Oil filter
5. Oil cooler
6. Main axle
7. Mission cooler
8. Drive axle
9. Main gallery
10.Piston cooler
11.Intake camshaft
12.Exhaust camshaft 

LUBRICATION SYSTEM CHART AND DIAGRAMS
2-27
EAS20410
LUBRICATION DIAGRAMS