Yamaha FZS6W 07 User Manual

ENGINE SPECIFICATIONS
2-8
Shifting mechanismShift mechanism type Shift drum
Shift fork guide bar bending limit 0.050 mm (0.0020 in)
Shift fork thickness 5.76–5.89 mm (0.2268–0.2319 in)
 
Air filter
Air filter element Oil-coated paper element
 
Fuel pumpPump type Electrical
Model/manufacturer 5VX/DENSO
Maximum consumption amperage 5.5 A
Output pressure 250.0 kPa (36.3 psi) (2.50 kgf/cm²)
 
Fuel injectorModel/quantity 0290 x 4
Manufacturer DENSO
 
Throttle bodyType/quantity 36EIDW-B1/1 (FZS6W)...

CHASSIS SPECIFICATIONS
2-9
EAS20300
CHASSIS SPECIFICATIONS
ChassisFrame type Diamond
Caster angle 25.00  °
Trail 97.5 mm (3.84 in)
 
Front wheel Wheel type Cast wheel
Rim size 17M/C x MT3.50
Rim material Aluminum
Wheel travel 130.0 mm (5.12 in)
Radial wheel runout limit 1.0 mm (0.04 in)
Lateral wheel runout limit 0.5 mm (0.02 in)
 
Rear wheelWheel type Cast wheel
Rim size 17M/C x MT5.50
Rim material Aluminum
Wheel travel 130.0 mm (5.12 in)
Radial wheel runout limit 1.0 mm (0.04 in)
Lateral wheel runout...

CHASSIS SPECIFICATIONS
2-10
Front disc brakeDisc outside diameter  × thickness 298.0  × 5.0 mm (11.73  × 0.20 in)
Brake disc thickness limit 4.5 mm (0.18 in)
Brake disc deflection limit 0.10 mm (0.0039 in)
Brake pad lining thickness (inner) 4.5 mm (0.18 in)
Limit 0.5 mm (0.02 in)
Brake pad lining thickness (outer) 4.5 mm (0.18 in)
Limit 0.5 mm (0.02 in)
Master cylinder inside diameter 16.00 mm (0.63 in)
Caliper cylinder inside diameter 30.20 mm (1.19 in)
Caliper cylinder inside diameter 27.00 mm (1.06...

CHASSIS SPECIFICATIONS
2-11
Rear suspensionType Swingarm (monocross)
Spring/shock absorber type Coil spring/gas-oil damper
Rear shock absorber assembly travel 50.0 mm (1.97 in)
Spring free length 185.0 mm (7.28 in)
Installed length 172.0 mm (6.77 in)
Spring rate K1 127.40 N/mm (727.45 lb/in) (12.99 kgf/mm)
Spring stroke K1 0.0–50.0 mm (0.00–1.97 in)
Optional spring available No
Enclosed gas/air pressure (STD) 1200 kPa (170.7 psi) (12.0 kgf/cm²)
Spring preload adjusting positions (Minimum) 1
Spring...

ELECTRICAL SPECIFICATIONS
2-12
EAS20310
ELECTRICAL SPECIFICATIONS
Vo l t a g eSystem voltage 12 V
 
Ignition systemIgnition system Transistorized coil ignition (digital)
Ignition system type DC. TCI
Advancer type Digital
Ignition timing (B.T.D.C.) 5.0  °/1300 r/min
 
Engine control unit
Model/manufacturer FUA0016/MITSUBISHI (FZS6W)  FUA0017/MITSUBISHI (FZS6WC)
 
Ignition coil
Model/manufacturer JO383/DENSO
Minimum ignition spark gap 6.0 mm (0.24 in)
Primary coil resistance 1.53–2.07  Ω at 20 °C (68 °F)...

ELECTRICAL SPECIFICATIONS
2-13
Indicator lightNeutral indicator light LED
Turn signal indicator light LED
Oil level warning light LED
High beam indicator light LED
Coolant temperature warning light LED
Engine trouble warning light LED
 
Electric starting systemSystem type Constant mesh
 
Starter motorModel/manufacturer SM-14/MITSUBA
Power output 0.60 kW
Armature coil resistance 0.0012–0.0022  Ω
Brush overall length 10.0 mm (0.39 in)
Limit 3.50 mm (0.14 in)
Brush spring force 7.16–9.52 N (25.77–34.27 oz)...

ELECTRICAL SPECIFICATIONS
2-14
Fuel injection system relayModel/manufacturer G8R-30Y-R/OMRON
Resistance 162–198  Ω
 
Thermo unit
Model/manufacturer 8CC/MITSUBISHI
Resistance at 80 °C 290.0–354.0  Ω
 
Fuses
Main fuse 30.0 A
Headlight fuse 20.0 A
Taillight fuse 10.0 A
Signaling system fuse 10.0 A
Ignition fuse 10.0 A
Radiator fan fuse 20.0 A
Fuel injection system fuse 10.0 A
Backup fuse 10.0 A
Reserve fuse 30.0 A
Reserve fuse 20.0 A
Reserve fuse 10.0 A
  

TIGHTENING TORQUES
2-15
EAS20320
TIGHTENING TORQUES
EAS20330
GENERAL TIGHTENING TORQUE SPECIFI-
CATIONS
This chart specifies tightening torques for stan-
dard fasteners with a standard ISO thread 
pitch. Tightening torque specifications for spe-
cial components or assemblies are provided 
for each chapter of this manual. To avoid 
warpage, tighten multi-fastener assemblies in 
a crisscross pattern and progressive stages 
until the specified tightening torque is reached. 
Unless otherwise specified,...

TIGHTENING TORQUES
2-16
EAS20340
ENGINE TIGHTENING TORQUESItem Thread 
size Q’ty Tightening torque Remarks
Spark plugs M10 4 18 Nm (1.8 m·kg, 13 ft·lb)
Cylinder head bolt M10 10 See NOTE
Cylinder head bolt M6 2 12 Nm (1.2 m·kg, 8.7 ft·lb)
Camshaft caps bolt M6 20 10 Nm (1.0 m·kg, 7.2 ft·lb)
Cylinder head cover bolt M6 6  12 Nm (1.2 m·kg, 8.7 ft·lb)
Camshaft cap oil check bolt M8 1 20 Nm (2.0 m·kg, 14 ft·lb)
Air indication system reed valve 
cover bolt M6 4 10 Nm (1.0 m·kg, 7.2 ft·lb)
Air cut-off valve...

TIGHTENING TORQUES
2-17
Catalyst pipe and catalyst pipe 
stay boltM8 1 20 Nm (2.0 m·kg, 14 ft·lb)
Muffler joint bolt M8 1 20 Nm (2.0 m·kg, 14 ft·lb) See 
NOTE
Catalyst joint bolt M8 1 20 Nm (2.0 m·kg, 14 ft·lb) See 
NOTE
Exhaust pipe stay bolt M8 2 20 Nm (2.0 m·kg, 14 ft·lb)
Catalyst pipe stay bolt  M8 1 20 Nm (2.0 m·kg, 14 ft·lb)
Muffler stay bolt M8 2 20 Nm (2.0 m·kg, 14 ft·lb)
Muffler protector screw M6 2 9 Nm (0.9 m·kg, 6.5 ft·lb)
Crankcase bolt (main journal) M8 10 See NOTE
Crankcase bolt M6 2  12...