Yamaha FZS6W 07 User Manual

GENERAL CHASSIS
4-1
EAS21830
GENERAL CHASSIS
Removing the seat
Order Job/Parts to remove Q’ty Remarks1Seat 1 For installation, reverse the removal proce-
dure. 

GENERAL CHASSIS
4-2
Removing the cowlings
Order Job/Parts to remove Q’ty RemarksSeat Refer to GENERAL CHASSIS on page 4-1.
1 Left front cowling inner panel (with cowling) 1
2 Right front cowling inner panel (with cowling) 1
3 Front turn signal light coupler 2 Disconnect.
4 Front cowling 1
5 Front cowling inner panel (center) 1
6 Rear view mirrors  2
7 Windshield 1
8 Side cover  2
9 Rear cowling  1 For installation, reverse the removal proce-
dure. 

GENERAL CHASSIS
4-3
Removing the air filter case and battery
Order Job/Parts to remove Q’ty RemarksSeat Refer to GENERAL CHASSIS on page 4-1.
Left front cowling inner panel Refer to GENERAL CHASSIS on page 4-1.
Right front cowling inner panel Refer to GENERAL CHASSIS on page 4-1.
Fuel tank Refer to FUEL TANK on page 7-1.
1 Intake air temperature sensor coupler 1 Disconnect.
2 Throttle body hose 2 Disconnect.
3 Air induction system hose 1 Disconnect.
4 Clamp 4 Loosen.
5 Crankcase breather hose 1...

GENERAL CHASSIS
4-4
Removing the battery box
Order Job/Parts to remove Q’ty RemarksSeat Refer to GENERAL CHASSIS on page 4-1.
Left front cowling inner panel Refer to GENERAL CHASSIS on page 4-1.
Right front cowling inner panel Refer to GENERAL CHASSIS on page 4-1.
Fuel tank Refer to FUEL TANK on page 7-1.
Battery Refer to GENERAL CHASSIS on page 4-1.
Air filter case Refer to GENERAL CHASSIS on page 4-1.
1Battery box 1
2 Battery box bracket 3
3 Ignition coil 2 For installation, reverse the removal...

FRONT WHEEL
4-5
EAS21880
FRONT WHEEL
Removing the front wheel and brake discs
Order Job/Parts to remove Q’ty Remarks1 Brake hose holder 1
2 Reflector stay 2
3 Reflector 2
4 Front brake caliper  2
5 Front wheel axle pinch bolt 1 Loosen.
6 Front wheel axle 1
7 Collar 2
8 Front wheel 1
9 Front brake disc  2 For installation, reverse the removal proce-
dure. 

FRONT WHEEL
4-6
Disassembling the front wheel
Order Job/Parts to remove Q’ty Remarks1 Oil seal 2
2 Wheel bearing 2
3Spacer 1
For assembly, reverse the disassembly pro-
cedure. 

FRONT WHEEL
4-7
EAS21900
REMOVING THE FRONT WHEEL
1. Stand the vehicle on a level surface.
WARNING
EWA13120
Securely support the vehicle so that there 
is no danger of it falling over.
NOTE:
Place the vehicle on a suitable stand so that 
the front wheel is elevated.
2. Remove: Left brake caliper
 Right brake caliper
NOTE:
Do not apply the brake lever when removing 
the brake calipers.
3. Loosen: Front wheel pinch bolt
 Front wheel axle
4. Elevate:  Front wheel
NOTE:
Place the vehicle on a suitable...

FRONT WHEEL
4-8
c. Remove the wheel bearings “3” with a gen-eral bearing puller.
d. Install the new wheel bearings and oil seals  in the reverse order of disassembly.
CAUTION:
ECA14130
Do not contact the wheel bearing inner race 
“4” or balls “5”. Contact should be made 
only with the outer race “6”.
NOTE:
Use a socket “7” that matches the diameter of 
the wheel bearing outer race and oil seal.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
EAS21970
ADJUSTING THE FRONT WHEEL STATIC 
BALANCE
NOTE:
 After replacing the...

FRONT WHEEL
4-9
NOTE:
Start with the lightest weight.
b. Turn the front wheel 90° so that the heavy 
spot is positioned as shown.
c. If the heavy spot does not stay in that posi- tion, install a heavier weight.
d. Repeat steps (b) and (c) until the front  wheel is balanced.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
4. Check:
 Front wheel static balance
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Turn the front wheel and make sure it stays  at each position shown.
b. If the front wheel does not remain station- ary at all of...