Yamaha FZS6W 07 User Manual

REAR WHEEL
4-10
EAS22030
REAR WHEEL
Removing the rear wheel
Order Job/Parts to remove Q’ty Remarks1 Rear brake caliper 1
2 Locknut 2 Loosen.
3 Adjusting nut 2 Loosen.
4 Rear wheel axle nut 1
5 Washer 1
6 Rear wheel axle 1
7 Washer 1
8 Drive chain puller 2
9 Rear wheel 1
10 Rear brake caliper bracket 1 For installation, reverse the removal proce-
dure. 

REAR WHEEL
4-11
Removing the rear brake disc and rear wheel sprocket
Order Job/Parts to remove Q’ty Remarks1 Rear brake disc 1
2 Rear wheel sprocket 1
3 Collar 2
4 Oil seal 2
5 Bearing 2
6 Rear wheel drive hub 1
7 Rear wheel drive hub damper 6
8 Rear wheel 1 For installation, reverse the removal proce-
dure. 

REAR WHEEL
4-12
Disassembling the rear wheel
Order Job/Parts to remove Q’ty Remarks1 Collar 1
2 Bearing 1
3Spacer 1
4 Oil seal 1
5 Circlip 1
6 Bearing 1 For assembly, reverse the disassembly pro-
cedure. 

REAR WHEEL
4-13
EAS22040
REMOVING THE REAR WHEEL
1. Stand the vehicle on a level surface.
WARNING
EWA13120
Securely support the vehicle so that there 
is no danger of it falling over.
NOTE:
Place the vehicle on a suitable stand so that 
the rear wheel is elevated.
2. Remove: Brake caliper “1”
NOTE:
Do not depress the brake pedal when remov-
ing the brake caliper.
3. Loosen:Locknut “1”
 Adjusting nut “2”
4. Remove:  Wheel axle nut “3”
 Wheel axle “4”
 Washers
 Rear wheel
NOTE:
Push the rear wheel...

REAR WHEEL
4-14
EAS22120
CHECKING AND REPLACING THE REAR 
WHEEL SPROCKET
1. Check: Rear wheel sprocket
More than 1/4 tooth “a” wear  → Replace 
the rear wheel sprocket.
Bent teeth  → Replace the rear wheel 
sprocket.
2. Replace:  Rear wheel sprocket
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Remove the self-locking nuts and the rear  wheel sprocket.
b. Clean the rear wheel drive hub with a clean 
cloth, especially the surfaces that contact 
the sprocket.
c. Install the new rear wheel sprocket.
NOTE:
Tighten...

FRONT BRAKE
4-15
EAS22210
FRONT BRAKE
Removing the front brake pads
Order Job/Parts to remove Q’ty Remarks1 Brake hose holder 1
2 Reflector stay 1
3 Reflector 1
4 Front brake caliper 1
5 Brake pad clip 2
6 Brake pad pin 1
7 Brake pad spring 1
8 Brake pad 2
9 Bleed screw 1 For installation, reverse the removal proce-
dure. 

FRONT BRAKE
4-16
Removing the front brake master cylinder
Order Job/Parts to remove Q’ty RemarksBrake fluid Drain.
Refer to BLEEDING THE HYDRAULIC 
BRAKE SYSTEM on page 3-24.
1 Brake master cylinder reservoir cap 1
2 Brake master cylinder reservoir diaphragm 
holder 1
3 Brake master cylinder reservoir diaphragm 1
4Brake lever 1
5 Front brake light switch lead coupler 1 Disconnect.
6 Front brake light switch 1
7 Union bolt 1
8 Copper washer 2
9 Front brake master cylinder holder 1
10 Front brake master...

FRONT BRAKE
4-17
Disassembling the front brake master cylinder
Order Job/Parts to remove Q’ty Remarks1 Dust boot 1
2 Circlip 1
3 Master cylinder kit 1
4Spring 1
5 Master cylinder 1
6Push rod 1 For assembly, reverse the disassembly pro-
cedure. 

FRONT BRAKE
4-18
Removing the front brake calipers
Order Job/Parts to remove Q’ty RemarksBrake fluid Drain.
Refer to BLEEDING THE HYDRAULIC 
BRAKE SYSTEM on page 3-24.
1 Union bolt 2
2 Copper washer 5
3 Brake hose 2
4 Reflector stay 1
5 Reflector 1
6 Brake caliper 1 For installation, reverse the removal proce-
dure. 

FRONT BRAKE
4-19
Disassembling the front brake calipers
Order Job/Parts to remove Q’ty Remarks1 Brake pad clip 2
2 Brake pad pin 1
3 Brake pad spring 1
4 Brake pad 2
5 Brake caliper piston 4
6 Brake caliper piston seal 8
7 Bleed screw 1 For assembly, reverse the disassembly pro-
cedure.