Yamaha Fz6 N Service Manual

4
CHASSIS
GENERAL CHASSIS.................................................................................... 4-1
FRONT WHEEL ............................................................................................ 4-7
REMOVING THE FRONT WHEEL ....................................................... 4-10
CHECKING THE FRONT WHEEL........................................................ 4-10
[D-3] MAINTENANCE OF THE FRONT WHEEL SENSOR AND 
SENSOR ROTOR...

ABS (ANTI-LOCK BRAKE SYSTEM)........................................................ 4-53
[D-5] MAINTENANCE OF THE HYDRAULIC UNIT .............................. 4-55
HYDRAULIC UNIT OPERATION TEST ................................................ 4-56
[D-6-5] TRIAL RUN ............................................................................... 4-59
HANDLEBAR .............................................................................................. 4-60
REMOVING THE HANDLEBARS...

GENERAL CHASSIS
4-1
EAS21830
GENERAL CHASSIS
Removing the seat
Order Job/Parts to remove Q’ty Remarks1Seat 1
For installation, reverse the removal proce-
dure. 

GENERAL CHASSIS
4-2
Removing the cowlings (FZ6-N/FZ6-NHG(W)/FZ6-NA/FZ6-NAHG)
Order Job/Parts to remove Q’ty RemarksSeat Refer to GENERAL CHASSIS on page 4-1.
1 Side cover 2
2 Rear cowling 1
For installation, reverse the removal proce-
dure. 

GENERAL CHASSIS
4-3
Removing the cowlings (FZ6-S/FZ6-SA)
Order Job/Parts to remove Q’ty RemarksSeat Refer to GENERAL CHASSIS on page 4-1.
1 Left front cowling inner panel (with cowling) 1
2 Right front cowling inner panel (with cowling) 1
3 Front turn signal light coupler 2 Disconnect.
4 Front cowling 1
5 Rear view mirrors  2
6 Windshield 1
7 Side cover  2
8 Rear cowling  1
For installation, reverse the removal proce-
dure. 

GENERAL CHASSIS
4-4
Removing the cowlings (FZ6-SHG(W)/FZ6-SAHG)
Order Job/Parts to remove Q’ty RemarksSeat Refer to GENERAL CHASSIS on page 4-1.
1 Left front cowling inner panel (with cowling) 1
2 Right front cowling inner panel (with cowling) 1
3 Front turn signal light coupler 2 Disconnect.
4 Front cowling 1
5 Front cowling inner panel (center) 1
6 Rear view mirrors  2
7 Windshield 1
8 Side cover  2
9 Rear cowling  1 For installation, reverse the removal proce-
dure. 

GENERAL CHASSIS
4-5
Removing the air filter case and battery
Order Job/Parts to remove Q’ty RemarksSeat Refer to GENERAL CHASSIS on page 4-1.
Left front cowling inner panel (with cowling) Refer to GENERAL CHASSIS on page 4-1.
Right front cowling inner panel (with cowlin g) Refer to GENERAL CHASSIS on page 4-1.
Fuel tank Refer to FUEL TANK on page 7-1.
ABS motor relay (with ABS) Refer to ABS ECU AND ABS MOTOR 
RELAY on page 8-77.
1 Intake air temperature sensor coupler 1 Disconnect.
2 Throttle body hose...

GENERAL CHASSIS
4-6
Removing the battery box
Order Job/Parts to remove Q’ty RemarksSeat Refer to GENERAL CHASSIS on page 4-1.
Left front cowling inner panel (with cowling) Refer to GENERAL CHASSIS on page 4-1.
Right front cowling inner panel (with cowlin g) Refer to GENERAL CHASSIS on page 4-1.
Fuel tank Refer to FUEL TANK on page 7-1.
Battery Refer to GENERAL CHASSIS on page 4-1.
Air filter case Refer to GENERAL CHASSIS on page 4-1.
1Battery box 1
2 Battery box bracket 3
3 Ignition coil 2 For...

FRONT WHEEL
4-7
EAS21880
FRONT WHEEL
* FZ6-NHG(W)/FZ6-SHG(W)
Removing the front wheel and brake discs (FZ6-N/FZ6-NHG(W)/FZ6-S/FZ6-SHG(W))
Order Job/Parts to remove Q’ty Remarks1 Brake hose holder  2
2 Brake hose holder 1
3 Front brake caliper  2
4 Front wheel axle pinch bolt 1 Loosen.
5 Front wheel axle 1
6 Collar 2
7 Front wheel 1
8 Front brake disc  2 For installation, reverse the removal proce-
dure.