Yamaha F50 Service Manual
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Page 81
62Y3A113-6 1 2 3 4 5 6 7 8 I 2. Place a drain pan under the drain hole, and then remove the drain bolt 2 and let the oil drain completely. 3. Place a rag under the oil filter, and then remove the filter. NOTE: Be sure to clean up any oil spills. 4. Apply a thin coat of the new engine oil to the O-ring of the new oil filter. 5. Install the oil filter, and then tighten it to the specified torque.6. Install the drain bolt, and then tighten it to the specified torque. 7. Fill the specified engine oil into...
Page 82
CHK ADJ Periodic checks and adjustments 3-762Y3A11 8. Install the oil filler cap and dipstick, and then start the engine and warm it up for 5 minutes. 9. Turn the engine off, and then check the oil level and correct it if necessary. Checking the timing belt 1. Remove the flywheel magnet cover. 2. While turning the flywheel magnet clock- wise, check the interior a and the exte- rior b of the timing belt for cracks, damage, or wear. Replace if necessary. CAUTION: Do not turn the flywheel magnet...
Page 83
62Y3A113-8 1 2 3 4 5 6 7 8 I ÈFor USA and Canada ÉFor worldwide CAUTION: •Apply force in the direction of the arrows shown, to prevent the flywheel holder from slipping off easily. •To prevent damage to the engine or tools, screw in the flywheel puller set bolts evenly and completely so that the flywheel puller plate is parallel to the fly- wheel magnet. NOTE: Apply force to the crankshaft end until the fly- wheel magnet comes off the tapered portion of the crankshaft.3. Disconnect the stator couplers 3...
Page 84
CHK ADJ Periodic checks and adjustments 3-962Y3A11 6. Check that the “1” mark a on the driven sprocket is aligned with the “” mark b on the cylinder head, and that the “” mark c on the drive sprocket is aligned with the “” mark d on the crankcase. Align if necessary. CAUTION: Do not turn the sprockets counterclock- wise, otherwise the valve system may be damaged. 7. While pushing against the tensioner side of the belt, install the new timing belt from the drive sprocket side with its part num- ber in...
Page 85
62Y3A113-10 1 2 3 4 5 6 7 8 I 13. Install the flywheel magnet and flywheel magnet cover. ÈFor USA and Canada ÉFor worldwide CAUTION: Apply force in the direction of the arrows shown, to prevent the flywheel holder from slipping off easily. NOTE: Apply engine oil to the flywheel magnet nut before installation. Checking the valve clearance 1. Remove the flywheel magnet cover, and then disconnect the high-tension cords and blowby hose 1 .2. Remove the spark plugs, fuel pump 2 , and cylinder head cover 3 ....
Page 86
CHK ADJ Periodic checks and adjustments 3-1162Y3A11 5. Turn the flywheel clockwise and align the “4” mark c on the driven sprocket with the “” mark b on the cylinder head. CAUTION: Do not turn the flywheel counterclock- wise, otherwise the valve system may be damaged. 6. Check the intake valve clearance for cyl- inders #3 and #4, and the exhaust valve clearance for cylinders #2 and #4. Adjust if out of specification. NOTE: Adjust the valve clearance when the engine is cold. 7. Loosen the locknut 4 ,...
Page 87
62Y3A113-12 1 2 3 4 5 6 7 8 I 2. Clean the electrodes 1 with a spark plug cleaner or wire brush. Replace the spark plug if necessary. 3. Check the electrodes for erosion and excessive carbon or other deposits, and the gasket for damage. Replace the spark plug if necessary. 4. Check the spark plug gap a . Adjust if out of specification. 5. Install the spark plug, tighten it finger tight b , then to the specified torque with a spark plug wrench c . Checking the thermostat 1. Remove the cover 1 ,...
Page 88
CHK ADJ Periodic checks and adjustments 3-1362Y3A11 4. Check the thermostat valve opening at the specified water temperatures. Replace if out of specification. 5. Install the thermostat, new gasket, ther- mostat cover, and cover. Checking the cooling water passage 1. Check the cooling water inlet cover 1 and cooling water inlet for clogs. Clean if necessary. 2. Place the lower unit in water, and then start the engine.3. Check for water flow at the cooling water outlet. If there is no water flow, check...
Page 89
62Y3A113-14 1 2 3 4 5 6 7 8 I 3. Align the alignment mark b on the throt- tle cam 1 with the alignment mark c on the shift bracket. 4. Adjust the position of the throttle cable joint until its hole is aligned with the set pin d on the throttle cam. CAUTION: The throttle cable joint must be screwed in a minimum of 8.0 mm (0.31 in) e . 5. Connect the cable joint, install the clip, and then tighten the locknut. 6. Check the throttle cable for smooth oper- ation and adjust the cable length, if nec-...
Page 90
CHK ADJ Periodic checks and adjustments 3-1562Y3A11 Checking the engine idle speed 1. Start the engine and warm it up for 5 min- utes. 2. Attach the special service tool to high- tension cord #1 1 , and then check the engine idle speed. Adjust if out of specifi- cation. 3. Turn the throttle stop screw 2 in direc- tion a or b until the specified engine idle speed is obtained. NOTE: To increase the idle speed, turn the throttle stop screw in direction a . To decrease the idle speed, turn the...