Yamaha F2 5 Service Manual
Here you can view all the pages of manual Yamaha F2 5 Service Manual. The Yamaha manuals for Outboards are available online for free. You can easily download all the documents as PDF.
Page 21
69M3E111-16 1 2 3 4 5 6 7 8 9 Checking the engine oil 1. Check the oil level through the oil level window 1 . NOTE: If the engine oil is above the maximum level a , drain sufficient oil until the level is between a and b . If the engine oil is below the minimum level b , add sufficient oil until the level is between a and b . Checking the outboard motor mounting height 1. Check that the anti-cavitation plate is between the bottom of the boat and a maximum of 25 mm (1 in) a below it. If the mounting...
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GEN INFO General information 1-1769M3E11 2. Check that the steering operates smoothly. Checking the gear shift and throttle operation 1. Check that the gear shift operates smoothly when the shift lever is shifted from neutral into forward. 2. Check that the throttle operates smoothly when the throttle grip is turned from the fully closed position to the fully open position a . Checking the engine shut-off switch 1. Check that the engine turns off when the engine stop switch is pushed or the engine...
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69M3E111-18 1 2 3 4 5 6 7 8 9 Test run 1. Start the engine, and then check that the gear shift operates smoothly. 2. Check the engine idle speed after the engine has been warmed up. 3. Operate at trolling speed. 4. Run the outboard motor for one hour at 2,000 r/min or at half throttle, then for another hour at 3,000 r/min or at 3/4 throttle. NOTE: The test run is part of the break-in operation. Break-in During the test run, perform the break-in operation in the following three stages. 1. One hour a at...
Page 24
GEN INFO General information 1-1969M3E11 4. Turn the throttle stop screw 2 in direc- tion a or b until the specified idle speed is obtained. NOTE: To increase the idle speed, turn the throttle stop screw in direction a . To decrease the idle speed, turn the throttle stop screw in direction b . 5. After adjusting the idle speed, rev the engine a few times and let it idle for at least 15 seconds to check the stability of the engine. If necessary, repeat steps 3– 5.
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69M3E11 SPEC 1 2 3 4 5 6 7 8 9 Specifications General specifications ................................................................................... 2-1 Maintenance specifications .......................................................................... 2-3 Power unit.................................................................................................. 2-3 Electrical .................................................................................................... 2-5 Dimensions...
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SPECSpecifications 2-169M3E11 General specifications2 Item UnitModel F2.5AMH Dimension Overall length mm (in) 623 (24.5) Overall width mm (in) 345 (13.6) Overall height (S) mm (in) 1,021 (40.2) (L) mm (in) 1,148 (45.2) Boat transom height (S) mm (in) 381 (15.0) (L) mm (in) 508 (20.0) Weight* (S) kg (lb) 17.0 (37.5) (L) kg (lb) 17.5 (38.6) Performance Maximum output kW (hp) at 5,500 r/min1.8 (2.5) Full throttle operating range r/min 5,250–5,750 Maximum fuel consumption L (US gal, lmp gal)/hr at 5,500...
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69M3E112-2 1 2 3 4 5 6 7 8 9 Fuel and oil Fuel type Regular unleaded gasoline Fuel rating PON* RON86 91 Fuel tank capacity L (US gal, lmp gal)0.9 (0.24, 0.20) Engine oil type 4-stroke motor oil Engine oil grade API SAESE, SF, SG, SH, or SJ 10W-30 or 10W-40 Engine oil quantity L (US gal, lmp gal)0.35 (0.09, 0.08) Gear oil type Hypoid gear oil Gear oil grade SAE 90 Gear oil quantity cm 3 (US oz, lmp oz)75 (2.5, 2.6) Bracket Trim angle (at 12 degree boat transom)Degree 0, 4, 8, 12 Tilt-up angle Degree...
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SPECSpecifications 2-369M3E11 Maintenance specifications2 Power unit Item UnitModel F2.5AMH Power unit Minimum compression pressure*kPa (kgf/cm 2, psi)700 (7.0, 102) Cylinder head Warpage limit mm (in) 0.1 (0.004) (lines indicate straightedge position) Cylinder Bore size mm (in) 54.000–54.015 (2.1260–2.1266) Taper limit mm (in) 0.08 (0.0031) Out-of-round limit mm (in) 0.05 (0.0020) Piston Piston diameter (D) mm (in) 53.950–53.965 (2.1240–2.1246) Measuring point (H) mm (in) 0 (0) Piston-to-cylinder...
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69M3E112-4 1 2 3 4 5 6 7 8 9 Oil ring Dimension B mm (in) 1.87–1.95 (0.0736–0.0768) Dimension T mm (in) 2.10–2.40 (0.0827–0.0945) End gap mm (in) 0.20–0.70 (0.0079–0.0276) Side clearance mm (in) 0.06–0.16 (0.0024–0.0063) Camshaft Intake and exhaust (A)mm (in) 26.139–26.239 (1.0290–1.0330) Intake and exhaust (B)mm (in) 21.950–22.050 (0.8642–0.8681) Camshaft journal diameter mm (in) 14.965–14.990 (0.5892–0.5902) Camshaft journal oil clearance mm (in) 0.010–0.053 (0.0004–0.0021) Camshaft runout limit mm...
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SPECSpecifications 2-569M3E11 Electrical Connecting rod Small end inside diameter mm (in) 12.006–12.020 (0.4727–0.4732) Big end inside diameter mm (in) 24.000–24.015 (0.9449–0.9455) Big end side clearance mm (in) 0.2–0.6 (0.008–0.024) Crankpin oil clearance mm (in) 0.016–0.046 (0.0006–0.0018) Crankshaft Crankshaft journal diameter mm (in) 21.980–21.993 (0.8654–0.8659) Crankpin diameter mm (in) 23.969–23.984 (0.9437–0.9443) Crankpin width mm (in) 21.0–21.1 (0.827–0.831) Runout limit mm (in) 0.01 (0.0004)...