Yamaha Ef2000is 2 Manual
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– 26– 4. Check for discoloration and remove the carbon. The porcelain insulator around the center elec- trode of spark plug should be a medium-to-light tan color. 5. Check the spark plug type and gap a. TIP The spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specifi- cation. 2. Remove the spark plug cap 3and cap 4, and insert the tool 5through the hole from the outside of the cover.4 3 7DK-053 56 7DK-054 a 760-001a Spark plug inspection The spark plug is an important engine component, which should be checked periodically. 1. Remove the screws 1, and then remove the cover 2. 1 2 7DK-030 Standard spark plug: BPR6HS (NGK) Spark plug gap a: 0.6–0.7 mm (0.024–0.028 in) 3. Insert the handlebar 6into the tool 5and turn it counterclockwise to remove the spark plug. 7DK-9-11_a 11.3.21 15:19 Page 26
– 27– 6. Install the spark plug. TIP If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4- 1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. 7. Install the spark plug cap and cap. 8. Install the cover and tighten the screws. AE00431 Carburetor adjustment The carburetor is a vital part of the engine. Adjusting should be left to a Yamaha dealer with the professional knowledge, specialized data, and equipment to do so properly. 1. Place the generator on a level surface and warm up the engine for several minutes. Then stop the engine and turn the fuel cock knob, fuel tank cap air vent knob to “OFF”. 2. Remove the screws 1and then remove the cover 2. 1 2 7DK-030 AE00412 Engine oil replacement Avoid draining the engine oil immediately after stopping the engine. The oil is hot and should be handled with care to avoid burns. WARNING 7DK-031 1 3. Remove the oil filler cap 1. Spark plug torque: 20 Nm (2.0 m·kgf, 14 ft·lbf) 7DK-9-11_a 11.3.21 15:19 Page 27
– 28– 4. Place an oil pan under the engine. Tilt the genera- tor to drain the oil completely. 5. Place the generator on a level surface. Do not tilt the generator when adding engine oil. This could result in overfilling and damage to the engine. NOTICE 7DK-055 7DK-033 6. Add engine oil to the upper level 1. Recommended engine oil: åYAMALUBE 4 (10W-40), SAE 10W-30 or 10W-40 ∫SAE #30çSAE #20∂SAE 10W Recommended engine oil grade: API Service SE type or higher Engine oil quantity: 0.4 L (0.42 US qt, 0.35 lmp qt) 700-006a 1 0°C å YAMALUBE 4 (10W-40) ∂ SAE 10Wç SAE #20∫ SAE #30 32°F25°C 80°F 1 2 7DK-030 7. Wipe the cover clean, and wipe up any spilled oil. Be sure no foreign material enters the crankcase. NOTICE 8. Install the oil filler cap. 9. Install the cover 2and tighten the screws 1. 7DK-9-11_a 11.3.21 15:19 Page 28
– 29– AE01084 Air filter 1. Remove the screws 1, and then remove the cover 2. 2. Remove the screw 1and then remove the air filter case cover 2.1 2 7DK-030 127DK-061 3. Remove the foam element 1. 4. Wash the foam element in solvent and dry it. 5. Oil the foam element and squeeze out excess oil. The foam element should be wet but not dripping. Do not wring out the foam element when squeezing it. This could cause it to tear. 6. Insert the foam element into the air filter case. TIP Be sure the foam element sealing surface matches the air filter so there is no air leak. The engine should never run without the foam ele- ment; excessive piston and cylinder wear may result. 7. Install the air filter case cover in its original position and tighten the screw. 8. Install the cover and tighten the screws. NOTICE NOTICE Recommended oil: Foam-air-filter oil or SAE #20 motor oil 7DK-062 1 7DK-9-11_a 11.3.21 15:19 Page 29
– 30– 7DK-026 1 2 1 7DK-066 1237DK-063 7DK-064 4 7DK-065 AE01075 Muffler screen and spark arrester The engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair. WARNING 2. Loosen the bolt 1and then remove the muffler cap 2, the muffler screen 3and spark arrester 4. 1. Remove the screws 1, and then pull the cover 2 outward. 7DK-9-11_a 11.3.21 15:19 Page 30
– 31– 2 1 7DK-065a 7DK-068 6. Install the muffler screen and the muffler cap, and then tighten the bolt. 7. Install the cover and tighten the screws. 3. Remove the carbon deposits on the muffler screen and spark arrester using a wire brush. When cleaning, use the wire brush lightly to avoid damaging or scratching of the muffler screen and spark arrester. 4. Check the muffler screen and spark arrester. Replace them if damaged. 5. Install the spark arrester. TIP Align the spark arrester lump 1with the hole 2in the muffler pipe. NOTICE 711-075 7DK-9-11_a 11.3.21 15:19 Page 31
– 32– 7DK-069 1 AE00471 Fuel tank filter Never use the gasoline while smoking or in the vicinity of an open flame. 1. Remove the fuel tank cap and filter 1. 2. Clean the filter with gasoline. Replace it if damaged. 3. Wipe the filter and install it. 4. Install the fuel tank cap. Be sure the fuel tank cap is tightened securely. WARNING WARNING 7DK-9-11_a 11.3.21 15:19 Page 32
– 33– AE00601 STORAGE Long term storage of your machine will require some preventive procedures to guard against deterioration. 1 7DK-044 17DK-039 1 7DK-035 AE01056 Drain the fuel 1. Turn the engine switch to “STOP”1. 2. Remove the fuel tank cap. Extract the fuel from the fuel tank into an approved gasoline container using a commercially available handsiphon. Then, install the fuel tank cap. Fuel is highly flammable and poisonous. Check “SAFETY INFORMATION”(See page 2) carefully. Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted sur- faces or plastic parts. 3. Turn the engine switch to “ON”1. NOTICE WARNING 1 7DK-038 4. Turn the fuel tank cap air vent knob and fuel cock knob to “ON”1. 5. Start the engine and leave it run until it stops. The engine stops in approx. 20 mins. time by run- ning out of fuel. TIP 9Do not connect with any electrical devices. (unloaded operation) 9Duration of the running engine depends on the amount of the fuel left in the tank. 7DK-9-11_a 11.3.21 15:19 Page 33
– 34– 6. Remove the screws 1, and then remove the cover 2. 7. Drain the fuel from the carburetor by loosening the drain screw 3on the carburetor float chamber. 8. Turn the engine switch to “OFF”. 9. Turn the fuel cock knob to “OFF”. 10. Tighten the drain screw 3. 11. Install the cover and tighten the screws. 12. Turn the fuel tank cap air vent knob to “OFF”. 1 2 7DK-030 3 7DK-071 13. Tighten further if any screws, bolts and nuts are loose. 14. Store the generator in a dry, well-ventilated place, with the cover placed over it. 7DK-9-11_a 11.3.21 15:19 Page 34
– 35– Engine Perform the following steps to protect the cylinder, pis- ton ring, etc. from corrosion. 1. Remove the spark plug, pour about one table- spoon of SAE 10W-30 or 20W-40 motor oil into the spark plug hole and reinstall the spark plug. Recoil start the engine by turning over several times (with ignition off) to coat the cylinder walls with oil. 2. Pull the recoil starter until you feel compression. Then stop pulling. (This prevents the cylinder and valves from rusting). 3. Clean exterior of the generator and apply a rust inhibitor. 4. Store the generator in a dry, well-ventilated place, with the cover placed over it. 5. The generator must remain in a vertical position when stored, carried or operated. 7DK-072 7DK-9-11_a 11.3.21 15:19 Page 35