Yamaha 115 C Service Manual
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EMC00010 Chapter 2 BASIC COMPONENTS MAIN COMPONENTS..............................2-1 OPERATIONS OF CONTROLS AND OTHER FUNCTIONS................................2-3 Remote control .....................................2-3 Choke knob ...........................................2-8 Trim tab .................................................2-8 Power trim / tilt switch .........................2-9 Digital tachometer ..............................2-10 Digital speedometer ...........................2-13 Fuel management meter ...................2-16 Tilt support lever ................................2-20 Top cowling lock levers .....................2-20 Top cowling release lever .................2-20 Flushing device...................................2-21 WARNING SYSTEM..............................2-22 Overheat warning...............................2-22 Oil level warning/Oil filter clogging warning ...............................................2-23 1 2 3 4 5 6 E 64C-9-18-2 2/18/03 9:59 AM Page 1
2-1 E EMU01206 MAIN COMPONENTS q e r t y ui o !1!2 !3 TRIP TRIPTIME TIMEBATT BATT Km/h Km/h knot mph km mileSPEED SPEEDYAMAHA set set mode mode !5 !8 !0 w !1!4 !6 !7 1Power trim and tilt switch *2Flushing device 3Tilt support lever 4Anti-cavitation plate 5Trim tab (Anode) *6Propeller 7Cooling water inlet 8Anode 9Clamp bracket 0Power trim and tilt unit qCowling release lever*1/ Cowling lock lever*2 wChoke knob eTop cowlingrCooling water pilot hole *tRemote control box (Side mount type) *yDigital tachometer *uDigital speedmeter *iRemote oil tank *1. V4 *2. V6 * May not be exactly as shown; also may not be included as standard equipment on all models. 64C-9-18-2 2/18/03 9:59 AM Page 2
2-2 E EMU01206 MAIN COMPONENTS TRIP TRIPTIME TIMEBATT BATT Km/h Km/h knot knot mph km mileSPEED SPEEDYAMAHA set set mode mode !5 !6 !8!7 q w e r t y u io !0 !1!2 !3 !4!1 V150 1Power trim and tilt switch 2Flushing device 3Tilt support lever 4Anti-cavitation plate 5Trim tab (Anode) *6Propeller 7Cooling water inlet 8Anode 9Clamp bracket0Power trim and tilt unit qCowling lock lever wChoke knob eTop cowling rCooling water pilot hole *tRemote control box (Side mount type) *yDigital tachometer *uDigital speedmeter *iRemote oil tank * May not be exactly as shown; also may not be included as standard equipment on all models. 64C-9-18-2 2/18/03 9:59 AM Page 3
2-3 E 000200 wq e r t y u EMC20010 OPERATIONS OF CONTROLS AND OTHER FUNCTIONS EMU00096 REMOTE CONTROL Both the shifter and the throttle are actu- ated by the remote control lever. In addi- tion, this control also has the electrical switches. 1Remote control lever 2Neutral interlock trigger 3Neutral throttle lever 4Main switch 5Engine stop lanyard switch 6Power trim/tilt switch 7Throttle friction adjusting screw 64C-9-18-2 2/18/03 9:59 AM Page 4
2-4 E R N F q we r ty uu tr y 701031 701034** UPDN N 701033* q w EMC50010* Remote control lever Moving the lever forward from the Neu- tral position engages Forward gear. Pulling the lever back from Neutral engages Reverse. The engine will contin- ue to run at idle until the lever is moved about 35° (a detent can be felt). Moving the lever farther opens the throttle, and the engine will begin to accelerate. 1Neutral 2Forward 3Reverse 4Shift 5Fully closed 6Throttle 7Fully open EMC50110 Neutral interlock trigger To shift out of Neutral, the neutral inter- lock trigger of the remote control lever must first be pulled up. EMC50210 Neutral throttle lever To open the throttle without shifting into either Forward or Reverse, place the remote control lever in the Neutral posi- tion and lift the neutral throttle lever. NOTE: The neutral throttle lever will operate only when the remote control lever is in Neu- tral. The remote control lever will operate only when the neutral throttle lever is in the closed position. 1Fully open 2Fully closed 64C-9-18-2 2/18/03 9:59 AM Page 5
2-5 E ON START OFF 701021 701055 EMC48110 Main switch The main switch controls the ignition sys- tem; its operation is described below. 8OFF Electrical circuits switched off. (The key can be removed.) 8ON Electrical circuits switched on. (The key cannot be removed.) 8START Starter-motor will turn and start engine. (When the key is released, it returns auto- matically to “ON”.) EMC50310 Choke switch While the main switch is being pressed in at “ON” or “START”, the choke system will switch on, to supply a rich mixture required to start the engine. (When the key is released, it will switch off automati- cally.) 64C-9-18-2 2/18/03 9:59 AM Page 6
2-6 E 000569 q w EMC28210 Engine stop lanyard switch The lock-plate on the end of the lanyard must be attached to the engine stop switch for the engine to run. The lanyard should be attached to a secure place on the operator’s clothing, or arm or leg. Should the operator fall overboard or leave the helm, the lanyard will pull out the lock plate, stopping ignition to the engine. This will prevent the boat from running away under power. w 8Attach the engine stop switch lanyard to a secure place on your clothing, your arm or leg while operating. 8Do not attach the lanyard to clothing that could tear loose. Do not route the lanyard in such a way that it could become entangled, preventing it from functioning. 8Avoid accidentally pulling the lanyard during normal operation. Loss of engine power means the loss of most steering control. Also, without engine power, the boat could slow rapidly. This could cause people and objects in the boat to be thrown forward. NOTE: The engine cannot be started with the lock-plate removed. 1Lock-plate 2Lanyard 64C-9-18-2 2/18/03 9:59 AM Page 7
2-7 E UP DN 701034** UPDN EMU01331 Power Trim/Tilt Switch The power trim/tilt adjusts the motor angle in relation to the transom. The power trim/tilt switch is located on the remote control lever grip. Pushing the switch “UP” trims the motor up, then tilts the motor up. Pressing the switch “DN” tilts the motor down and trims the motor down. When the switch button is released, the motor will stop in its current position. NOTE: Refer to the sections “ADJUSTING TRIM ANGLE” and “TILTING UP/DOWN” in Chapter 3 for instructions on usage. 701035 EMU01155 Throttle Friction Adjusting Screw A friction device in the remote control box provides adjustable resistance to move- ment of the remote control lever, and can be set according to operator preference. An adjusting screw is located on the front of the remote control box. w Do not overtighten the friction adjusting screw. If there is too much resistance, it may be difficult to move the lever, which could result in an accident. Resistance Screw Increase Turn clockwise Decrease Turn counterclockwise 64C-9-18-2 2/18/03 9:59 AM Page 8
E q w e 603014 A B 603012 EMD04011* TRIM TAB The trim tab should be adjusted so that the steering control can be turned to either the right or left by applying the same amount of force. w An improperly adjusted trim tab may cause difficult steering. Always test run after the trim tab has been installed or replaced to be sure steering is correct. Be sure you have tightened the bolt after adjusting the trim tab. 1Trim tab 2Bolt 3Cap cC The trim tab also serves as an anode to protect the engine from electroche mical corrosion. Never paint the trim tab as it will become ineffective as an anode. Boat tends to veer To the left (port side) To the right (starboard side) The rear end of trim tab Turn the left(port side), “A” in the figure Turn the right (starboard side), “B” in the figure 2-8 EMC42010 CHOKE KNOB Pulling out this knob (setting it to ON) sup- plies a rich mixture required to start the engine. NOTE: The choke knob for remote control model has the same function as the choke switch on the remote control box. 305033* 64C-9-18-2 2/18/03 9:59 AM Page 9
E 2-9 302012 UP DOWN EMU01125 POWER TRIM/TILT SWITCH The power trim/tilt adjusts the motor angle in relation to the transom. The power trim/tilt switch is located on the side of the bottom engine cowling. Push- ing the switch “UP” trims the motor up, then tilts the motor up. Pressing the switch “DN” tilts the motor down and trims the motor down. When the switch button is released, the motor will stop in its current position. w Use the power trim/tilt switch located on the bottom engine cowling only when the boat is at a complete stop with the engine off. Attempting to use the cowl- ing-mounted power trim/tilt switch while the boat is moving could increase the risk of falling overboard and could distract the operator, increasing the risk of colli- sion with another boat or an obstacle. NOTE: Refer to the section “Adjusting Trim Angle” and “Tilting Up/Down” for instruc- tions on usage. 64C-9-18-2 2/18/03 9:59 AM Page 10