Yamaha 115 C Service Manual
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Printed in Japan March 2003-0.5 ×1 ! 64C-28199-18(115CETO, 130BETO, 150FETO, 150GETO) (E) Printed on recycled paper 115C 130C 150C V150C OWNER’S MANUAL U.S.A.Edition LIT-18626-05-45 64C-9-18_hyoshi 2/18/03 9:18 AM Page 1
Thank you for choosing a Yamaha out- board motor. This Owner’s manual con- tains information needed for proper oper- ation, maintenance and care. A thorough understanding of these simple instruc- tions will help you obtain maximum enjoyment from your new Yamaha. If you have any question about the operation or maintenance of your outboard motor, please consult a Yamaha dealer. In this Owner’s Manual particularly important information is distinguished in the following ways. Q The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! w Failure to follow WARNING instructions could result in severe injury or death to the machine operator, a bystander, or a person inspecting or repairing the out- board motor. cC A CAUTION indicates special precautions that must be taken to avoid damage to the outboard motor. NOTE: A NOTE provides key information to make procedures easier or clearer. * Yamaha continually seeks advance- ments in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your machine and this manual. If there is any question concerning this manual, please consult your Yamaha dealer. NOTE: The 115TR, 150TR and their standard accessories are used as a base for the explanations and illustrations in this man- ual. Therefore, some items may not apply to every model. EMU01449 TO THE OWNER E EMU01446 115C, 130C, 150C, V150C OWNERS MANUAL ©2003 by Yamaha Motor Corporation, USA 1st Edition, March 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, USA is expressly prohibited. Printed in Japan P/N LIT-18626-05-45 64C-9-18-1 2/18/03 10:16 AM Page 1
EMA20010CONTENTS GENERAL INFORMATION BASIC COMPONENTS OPERATION MAINTENANCE TROUBLE RECOVERY INDEX E 1 2 3 4 5 6 READ THIS OWNER’S MANUAL CAREFULLY BEFORE OPERATING YOUR OUTBOARD MOTOR. 64C-9-18-1 2/18/03 10:16 AM Page 3
EMB00010 Chapter 1 GENERAL INFORMATION IDENTIFICATION NUMBERS RECORD....................................................1-1 Outboard motor serial number...........1-1 Key number...........................................1-1 EMISSION CONTROL INFORMATION...1-2 SAFETY INFORMATION..........................1-3 IMPORTANT LABELS..............................1-5 BASIC BOATING RULES.........................1-6 FUELING INSTRUCTIONS.....................1-10 Gasoline ..............................................1-11 Engine oil ............................................1-11 BATTERY REQUIREMENT....................1-12 PROPELLER SELECTION.......................1-12 START-IN-GEAR PROTECTION............1-14 1 2 3 4 5 6 E 64C-9-18-1 2/18/03 10:16 AM Page 5
1-1 EMU00005 IDENTIFICATION NUMBERS RECORD EMU00007 OUTBOARD MOTOR SERIAL NUMBER The outboard motor serial number is stamped on the label attached to the port side of the clamp-bracket. Record your outboard motor serial num- ber in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your out- board motor is stolen. 1Outboard motor serial number EMU00008 KEY NUMBER If a main key switch is equipped with the motor, the key identification number is stamped on your key as shown in the illustration. Record this number in the space provided for reference in case you need a new key. 1Key number E 1 401012 904011* 123 YAMAHA q YAMAHA MOTOR CO., LTD. MADE IN JAPAN PAYS DORIGINE JAPON 64C-9-18-1 2/18/03 10:16 AM Page 6
1-2 E ****** q w ****** q w V4 V6 EMU01385 EMISSION CONTROL INFORMATION EMU01386 NORTH AMERICAN MODELS This engine conforms to U.S. Environ- mental Protection Agency (EPA) regula- tions for marine SI engines. See the label affixed to your engine for details. Approval label of Emission control certificate This label is attached to the bottom cowl- ing. 1Emission control information label Existing Technology ; N/A Manufactured date label This label is attached to the clamp bracket or the swivel bracket. 2Manufactured date label EMISSION CONTROL INFORMATIONENGINE FAMILY : THIS ENGINE CONFORMS TO 2001 U.S. EPA REGULATIONS FOR MARINE SI ENGINES. REFER TO THE OWNERS MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS. FELs : SPARK PLUG : DISPLACEMENT : ADVERTISED POWER :IDLE SPEED : SPARK PLUG GAP (mm) : FUEL : GASOLINE VALVE LASH (mm) :IN EX cm kw g/kw-hr rpm IN NEUTRAL3 Manufactured: 64C-9-18-1 2/18/03 10:16 AM Page 7
1-3 E EMU00917 SAFETY INFORMATION 8Before mounting or operating the out- board motor, read this entire manual. Reading it should give you an under- standing of the motor and its operation. 8Before operating the boat, read any owner’s or operator’s manuals supplied with it and all labels. Be sure you under- stand each item before operating. 8Do not overpower the boat with this outboard motor. Overpowering the boat could result in loss of control. The rated power of the outboard should be equal to or less than the rated horse- power capacity of the boat. If the rated horsepower capacity of the boat is unknown, consult the dealer or boat manufacturer. 8Do not modify the outboard. Modifica- tions could make the motor unfit or unsafe to use. 8Never operate after drinking alcohol or taking drugs. About 50% of all boating fatalities involve intoxication. 8Have an approved personal flotation device (PFD) on board for every occu- pant. It is a good idea to wear a PFD whenever boating. At a minimum, chil- dren and non-swimmers should always wear PFDs, and everyone should wear PFDs when there are potentially haz- ardous boating conditions. 8Gasoline is highly flammable, and its vapors are flammable and explosive. Handle and store gasoline carefully. Make sure there are no gas fumes or leaking fuel before starting the engine.8This product emits exhaust gases which contain carbon monoxide, a colorless, odorless gas which may cause brain damage or death when inhaled. Symp- toms include nausea, dizziness, and drowsiness. Keep cockpit and cabin areas well ventilated. Avoid blocking exhaust outlets. 8Check throttle, shift, and steering for proper operation before starting the engine. 8Attach the engine stop switch lanyard to a secure place on your clothing, or your arm or leg while operating. If you accidentally leave the helm, the lanyard will pull from the switch, stopping the engine. 8Know the marine laws and regulations where you will be boating - and obey them. Refer to “RULES OF THE ROAD” section for basic boating rules. 8Stay informed about the weather. Check weather forecasts before boating. Avoid boating in hazardous weather. 8Tell someone where you are going: leave a Float Plan with a responsible person. Be sure to cancel the Float Plan when you return. 8Use common sense and good judgment when boating. Know your abilities, and be sure you understand how your boat handles under the different boating conditions you may encounter. Operate within your limits, and the limits of your boat. Always operate at safe speeds, and keep a careful watch for obstacles and other traffic. 8Always watch carefully for swimmers during the engine operation. 8Stay away from swimming areas. Q 64C-9-18-1 2/18/03 10:16 AM Page 8
1-4 E 8When a swimmer is in the water near you shift into neutral and shut off the engine. 8Be informed about boating safety. Addi- tional publications and information can be obtained from many organizations, including the following: United States Coast Guard Consumer Affairs Staff (G-BC) Office of Boating, Public, and Consumer Affairs U.S. Coast Guard Headquarters Washington, D.C. 20593-0001 Boating Safety Hotline: 1-800-368-5647 National Marine Manufacturers Association (NMMA) 401 N. Michigan Ave. Chicago, Il 60611 Marine Retailers Association of America 155 N. Michigan Ave. Chicago, Il 60601 64C-9-18-1 2/18/03 10:16 AM Page 9
1-5 EMU00140¯ IMPORTANT LABELS WARNING LABELS 1 E 001777 q 001778 q Location 001206 w V4 V6 ENGINE OIL ONLY WARNING 6E5-13437-43 Pour the engine oil into this oil tank, not gasoline.RECOMMENDED OIL:YAMALUBE 2 STROKE OUTBOARD OIL or an equivalent TC-W3 certified outborad oil. Do not add gasoline to the oil tank. Fire or explosion could result. OIL TANKCAPACITY:10.5 LITERS 11.1 U.S. qt. 9.2 IMP. qt. WARNING¡Be sure shift control is in neutral before starting engine. (except 2HP) ¡Do not touch or remove electrical parts when starting or during operation. ¡Keep hands,hair,and clothes away from flywheel and other rotating parts while engine is running. 6A1-83625-41 2 64C-9-18-1 2/18/03 10:16 AM Page 10