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Yamaha 115 C Service Manual

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    							Printed in Japan
    March 2003-0.5 ×1 !
    64C-28199-18(115CETO, 130BETO, 150FETO, 150GETO)
    (E)
    Printed on recycled paper
    115C
    130C
    150C
    V150C
    OWNER’S MANUAL
    U.S.A.Edition
    LIT-18626-05-45
    64C-9-18_hyoshi  2/18/03 9:18 AM  Page 1 
    						
    							64C-9-18_hyoshi  2/18/03 9:18 AM  Page 2 
    						
    							Thank you for choosing a Yamaha out-
    board motor. This Owner’s manual con-
    tains information needed for proper oper-
    ation, maintenance and care. A thorough
    understanding of these simple instruc-
    tions will help you obtain maximum
    enjoyment from your new Yamaha. If you
    have any question about the operation or
    maintenance of your outboard motor,
    please consult a Yamaha dealer.
    In this Owner’s Manual particularly
    important information is distinguished in
    the following ways.
    Q
    The Safety Alert Symbol means
    ATTENTION! BECOME ALERT!
    YOUR SAFETY IS INVOLVED!
    w
    Failure to follow WARNING instructions
    could result in severe injury or death to
    the machine operator, a bystander, or a
    person inspecting or repairing the out-
    board motor.
    cC
    A CAUTION indicates special precautions
    that must be taken to avoid damage to
    the outboard motor.
    NOTE:
    A NOTE provides key information to make
    procedures easier or clearer.
    * Yamaha continually seeks advance-
    ments in product design and quality.
    Therefore, while this manual contains
    the most current product information
    available at the time of printing, there
    may be minor discrepancies between
    your machine and this manual. If there
    is any question concerning this manual,
    please consult your Yamaha dealer.
    NOTE:
    The 115TR, 150TR and their standard
    accessories are used as a base for the
    explanations and illustrations in this man-
    ual. Therefore, some items may not apply
    to every model.
    EMU01449
    TO THE OWNER
    E
    EMU01446
    115C, 130C, 150C, V150C
    OWNERS MANUAL
    ©2003 by Yamaha Motor Corporation, USA 
    1st Edition, March 2003
    All rights reserved. 
    Any reprinting or unauthorized use 
    without the written permission of 
    Yamaha Motor Corporation, USA 
    is expressly prohibited.
    Printed in Japan
    P/N LIT-18626-05-45
     64C-9-18-1  2/18/03 10:16 AM  Page 1 
    						
    							EMA20010CONTENTS
    GENERAL INFORMATION
    BASIC COMPONENTS
    OPERATION
    MAINTENANCE
    TROUBLE RECOVERY
    INDEX
    E
    1
    2
    3
    4
    5
    6
    READ THIS OWNER’S MANUAL CAREFULLY
    BEFORE OPERATING YOUR OUTBOARD MOTOR.
     64C-9-18-1  2/18/03 10:16 AM  Page 3 
    						
    							EMB00010
    Chapter 1
    GENERAL
    INFORMATION
    IDENTIFICATION NUMBERS 
    RECORD....................................................1-1
    Outboard motor serial number...........1-1
    Key number...........................................1-1
    EMISSION CONTROL INFORMATION...1-2
    SAFETY INFORMATION..........................1-3
    IMPORTANT LABELS..............................1-5
    BASIC BOATING RULES.........................1-6
    FUELING INSTRUCTIONS.....................1-10
    Gasoline ..............................................1-11
    Engine oil ............................................1-11
    BATTERY REQUIREMENT....................1-12
    PROPELLER SELECTION.......................1-12
    START-IN-GEAR PROTECTION............1-14
    1
    2
    3
    4
    5
    6
    E
     64C-9-18-1  2/18/03 10:16 AM  Page 5 
    						
    							1-1
    EMU00005
    IDENTIFICATION NUMBERS
    RECORD
    EMU00007
    OUTBOARD MOTOR SERIAL 
    NUMBER
    The outboard motor serial number is
    stamped on the label attached to the port
    side of the clamp-bracket.
    Record your outboard motor serial num-
    ber in the spaces provided to assist you in
    ordering spare parts from your Yamaha
    dealer or for reference in case your out-
    board motor is stolen.
    1Outboard motor serial number
    EMU00008
    KEY NUMBER
    If a main key switch is equipped with the
    motor, the key identification number is
    stamped on your key as shown in the
    illustration. Record this number in the
    space provided for reference in case you
    need a new key.
    1Key number
    E
    1
    401012
    904011*
    123
    YAMAHA
    q
    YAMAHA MOTOR CO., LTD.
    MADE IN JAPAN
    PAYS DORIGINE JAPON
     64C-9-18-1  2/18/03 10:16 AM  Page 6 
    						
    							1-2
    E
    ******
    q
    w
    ******
    q
    w
    V4
    V6
    EMU01385
    EMISSION CONTROL
    INFORMATION
    EMU01386
    NORTH AMERICAN MODELS
    This engine conforms to U.S. Environ-
    mental Protection Agency (EPA) regula-
    tions for marine SI engines. See the label
    affixed to your engine for details.
    Approval label of Emission control 
    certificate
    This label is attached to the bottom cowl-
    ing.
    1Emission control information label
    Existing Technology ; N/A
    Manufactured date label
    This label is attached to the clamp bracket
    or the swivel bracket.
    2Manufactured date label
    EMISSION CONTROL INFORMATIONENGINE FAMILY : THIS ENGINE CONFORMS TO 2001 U.S. EPA REGULATIONS FOR MARINE SI ENGINES.
    REFER TO THE OWNERS MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
    FELs :
    SPARK PLUG :
    DISPLACEMENT :
    ADVERTISED POWER :IDLE SPEED :
    SPARK PLUG GAP (mm) :
    FUEL : GASOLINE
    VALVE LASH (mm) :IN EX
    cm
    kw g/kw-hr
    rpm IN NEUTRAL3
    Manufactured:
     64C-9-18-1  2/18/03 10:16 AM  Page 7 
    						
    							1-3
    E
    EMU00917
    SAFETY 
    INFORMATION
    8Before mounting or operating the out-
    board motor, read this entire manual.
    Reading it should give you an under-
    standing of the motor and its operation.
    8Before operating the boat, read any
    owner’s or operator’s manuals supplied
    with it and all labels. Be sure you under-
    stand each item before operating.
    8Do not overpower the boat with this
    outboard motor. Overpowering the
    boat could result in loss of control. The
    rated power of the outboard should be
    equal to or less than the rated horse-
    power capacity of the boat. If the rated
    horsepower capacity of the boat is
    unknown, consult the dealer or boat
    manufacturer.
    8Do not modify the outboard. Modifica-
    tions could make the motor unfit or
    unsafe to use.
    8Never operate after drinking alcohol or
    taking drugs. About 50% of all boating
    fatalities involve intoxication.
    8Have an approved personal flotation
    device (PFD) on board for every occu-
    pant. It is a good idea to wear a PFD
    whenever boating. At a minimum, chil-
    dren and non-swimmers should always
    wear PFDs, and everyone should wear
    PFDs when there are potentially haz-
    ardous boating conditions.
    8Gasoline is highly flammable, and its
    vapors are flammable and explosive.
    Handle and store gasoline carefully.
    Make sure there are no gas fumes or
    leaking fuel before starting the engine.8This product emits exhaust gases which
    contain carbon monoxide, a colorless,
    odorless gas which may cause brain
    damage or death when inhaled. Symp-
    toms include nausea, dizziness, and
    drowsiness. Keep cockpit and cabin
    areas well ventilated. Avoid blocking
    exhaust outlets.
    8Check throttle, shift, and steering for
    proper operation before starting the
    engine.
    8Attach the engine stop switch lanyard
    to a secure place on your clothing, or
    your arm or leg while operating. If you
    accidentally leave the helm, the lanyard
    will pull from the switch, stopping the
    engine.
    8Know the marine laws and regulations
    where you will be boating - and obey
    them. Refer to “RULES OF THE ROAD”
    section for basic boating rules.
    8Stay informed about the weather.
    Check weather forecasts before boating.
    Avoid boating in hazardous weather.
    8Tell someone where you are going:
    leave a Float Plan with a responsible
    person. Be sure to cancel the Float Plan
    when you return.
    8Use common sense and good judgment
    when boating. Know your abilities, and
    be sure you understand how your boat
    handles under the different boating
    conditions you may encounter. Operate
    within your limits, and the limits of your
    boat. Always operate at safe speeds,
    and keep a careful watch for obstacles
    and other traffic.
    8Always watch carefully for swimmers
    during the engine operation.
    8Stay away from swimming areas.
    Q
     64C-9-18-1  2/18/03 10:16 AM  Page 8 
    						
    							1-4
    E
    8When a swimmer is in the water near
    you shift into neutral and shut off the
    engine.
    8Be informed about boating safety. Addi-
    tional publications and information can
    be obtained from many organizations,
    including the following:
    United States Coast Guard
    Consumer Affairs Staff (G-BC)
    Office of Boating, Public, and Consumer
    Affairs
    U.S. Coast Guard Headquarters
    Washington, D.C. 20593-0001
    Boating Safety Hotline: 1-800-368-5647
    National Marine Manufacturers 
    Association (NMMA)
    401 N. Michigan Ave.
    Chicago, Il 60611
    Marine Retailers Association of America
    155 N. Michigan Ave.
    Chicago, Il 60601
     64C-9-18-1  2/18/03 10:16 AM  Page 9 
    						
    							1-5
    EMU00140¯
    IMPORTANT LABELS
    WARNING LABELS
    1
    E
    001777
    q
    001778
    q
    Location
    001206
    w
    V4
    V6
    ENGINE OIL ONLY
    WARNING
    6E5-13437-43
    Pour the engine oil into this oil tank, not gasoline.RECOMMENDED OIL:YAMALUBE 2 STROKE OUTBOARD OIL or an equivalent TC-W3 certified outborad oil. 
    Do not add gasoline to the oil tank.                        
    Fire or explosion could result.
    OIL TANKCAPACITY:10.5 LITERS
                         11.1 U.S.  qt.
                           9.2 IMP.  qt.    
    WARNING¡Be sure shift control is in neutral
       before starting engine. (except 2HP)
    ¡Do not touch or remove electrical parts
       when starting or during operation.
    ¡Keep hands,hair,and clothes away from flywheel
       and other rotating parts while engine is running.
    6A1-83625-41
    2
     64C-9-18-1  2/18/03 10:16 AM  Page 10 
    						
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