Troy-Bilt 7 Speed Pony Manual
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1 secti On 7 — service1 secti On 7 — service Tires WARNING! Never exceed the maximum inflation pressure shown on the sidewall of the tire. The recommended operating tire pressure is: Approximately 10 psi for the rear tires Approximately 14 psi for the front tires IMPORTANT: Refer to the tire sidewall for exact tire manufacturer’s recommended or maximum psi. Do not overinflate. Uneven tire pressure could cause the cutting deck to mow unevenly. Battery CALIFORNIA P ROPOSITION 65 WARNING! Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. CAUTION: If removing the battery, disconnect the NEGATIVE (Black) wire from it’s terminal first, followed by the POSITIVE (Red) wire. When re- installing the battery, always connect the POSITIVE (Red) wire its terminal first, followed by the NEGATIVE (Black) wire. Jump Starting WARNING! Never jump start a damaged or frozen battery. Be certain the vehicles do not touch, and ignitions are off. Do not allow cable clamps to touch. Connect positive (+) cable to positive post (+) of your tractor’s discharged battery. Connect the other end of the cable to the (positive +) post of the jumper battery. Connect the second cable (negative –) to the other post of the jumper battery. Make the final connection on the engine block of the tractor, away from the battery. Attach to a unpainted part to assure a good connection. CAUTION: If the jumper battery is installed on a vehicle (i.e. car, truck), do NOT start the vehicle’s engine when jump starting your tractor. Start the tractor as instructed in the Operation section of this manual. Set the tractor’s parking brake before removing the jumper cables, in reverse order of connection. • • 1. 2. 3. 4. 5. 6. 7. Charging WARNING! Batteries give off an explosive gas while charging. Charge the battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. CAUTION: When charging your tractor’s battery, use only a charger designed for 12V lead-acid batteries. Read your battery charger’s Owner’s Manual prior to charging your tractor’s battery. Always follow its instructions and heed its warnings. If your tractor has not been put into use for an extended period of time, charge the battery as follows: Set your battery charger to deliver a max of 10 amperes. If your battery charger is automatic, charge the battery until the charger indicates that charging is complete. If the charger is not automatic, charge for no fewer than eight hours. Fuse One 20 AMP fuse is installed in your tractor’s wiring harness to protect the tractor’s electrical system from damage caused by excessive amperage. If the electrical system does not function, or your tractor’s engine will not crank, first check to be certain that the fuse has not blown. It can be found at the rear of the unit, underneath the fender located by the battery. WARNING! Always use a fuse with the same amperage capacity for replacement. Cutting Blades WARNING! Shut the engine off and remove ignition key before removing the cutting blade(s) for sharpening or replacement. Protect your hands by using heavy gloves when grasping the blade. WARNING! Periodically inspect the blade spindles for cracks or damage, especially if you strike a foreign object. Replace immediately if damaged. The blades may be removed as follows. Remove the deck from beneath the tractor, (refer to Cutting Deck Removal earlier in this section) then gently flip the deck over to expose its underside. Place a block of wood between the center deck housing baffle and the cutting blade to act as a stabilizer. See Fig. 7-4. Remove the hex flange nut that secures the blade to the spindle assembly. See Fig. 7-4. 1. 1. 2. 3.
sectiOn 7— service sectiOn 7— service To properly sharpen the cutting blades, remove equal amounts of metal from both ends of the blades along the cutting edges, parallel to the trailing edge, at a 25° to 30° angle. IMPORTANT: If the cutting edge of the blade has already been sharpened to within 1 5⁄8” from the edge, or if any metal separation is present, replace the blades with new ones. See Fig. 7-5. CAUTION : If the cutting edge of the blade has previously been sharpened, or if any metal separation is present, replace the blades with new ones. WARNING ! A poorly balanced blade will cause excessive vibration, may damage to the tractor and/ or result in personal injury. Test the blade’s balance using a blade balancer. Grind metal from the heavy side until it balances evenly. 4. 5. NOTE: When replacing the blade, be sure to install the blade with the side of the blade marked ‘‘Bottom’’ (or with a part number stamped in it) facing the ground when the mower is in the operating position. CAUTION: Use a torque wrench to tighten the blade spindle hex flange nut to between 70 lbs-ft and 90 lbs-ft. Changing the Deck Belt WARNING! Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the belt. WARNING! All belt on your tractor are subject to wear and should be replaced if any signs of wear are present. IMPORTANT: The V-belt found on your tractor are specially designed to engage and disengage safely. A substitute (non- OEM) V-belt can be dangerous by not disengaging completely. For a proper working machine, use factory approved belts. To change or replace the deck belt on your tractor, proceed as follows: Lower the deck by moving the deck lift lever into the bottom notch on the right fender. Remove the belt guards by removing the self-tapping screws that fasten them to the deck. Remove the belt keeper rod from around the engine pulley. Loosen but do not remove, the idler pulley nuts. This will enable the belt to be easily removed from the idler pulleys. See Fig. 7-6. WARNING! Avoid the possibility of a pinching injury. Do not place your fingers on the idler spring or between the belt and a pulley while removing the belt. 1. 2. 3. 4. 1-5/8 inch (min.) Figure -5 Figure -6 Idler Pulley Nuts Idler Pulleys Figure -4
3 secti On 7 — service 3 secti On 7 — service Remove the deck belt from around all pulleys, including the deck idler pulley. Route the new belt as shown in Fig. 7-7. Remount the belt guards removed earlier. 5. 6. 7. Figure - Deck Idler Pulleys Engine Pulley Idler Bracket 42-Inch Deck Changing the Transmission Drive Belt NOTE: Several components must be removed and special tools (i.e. air/impact wrench) in order to change the tractor’s drive belt. See an authorized Troybilt Service Dealer to have your drive belt replaced or phone Customer Support as instructed on page 2 for information on ordering a Service Manual.
ProblemCauseRemedy Engine fails to start PTO/Blade engaged. Spark plug wire disconnected. Fuel tank empty, or stale fuel. Choke not activated. Faulty spark plug. Blocked fuel line. Engine flooded. Parking brake not engaged Throttle control lever not in correct starting position. 1. 2. 3. 4. 5. 6. 7. 8. 9. Place blade engage lever in disengaged (OFF) position. Connect wire to spark plug. Fill tank with clean, fresh (less than 30 days old) gas. Place the throttle control in CHOKE position. Clean, adjust gap or replace plug. Clean fuel line and replace fuel filter. Crank engine with throttle in FAST position. Engage parking brake. Place throttle lever to FAST position. 1. 2. 3. 4. 5. 6. 7. 8. 9. Engine runs erratic Unit running with CHOKE activated. Spark plug wires loose. Blocked fuel line or stale fuel. Vent in gas cap plugged. Water or dirt in fuel system. Dirty air cleaner. 1. 2. 3. 4. 5. 6. Move the throttle contol out of the CHOKE position. Connect and tighten spark plug wire. Clean fuel line; fill tank with clean, fresh gasoline and replace fuel filter Clear vent or replace cap if damaged. Drain fuel tank. Refill with clean, fresh gasoline. Replace air cleaner paper element or clean foam precleaner. 1. 2. 3. 4. 5. 6. Engine overheats Engine oil level low. Air flow restricted. 1. 2. Fill crankcase with proper amount and weight of oil. Clean grass clippings and debris from around the engine’s cooling fins and blower housing. 1. 2. Engine hesitates at high RPM Spark plug gap too close. 1.Remove spark plug and reset the gap. 1. Engine Idles rough Spark plug fouled, faulty or gap too wide. Dirty air cleaner. 1. 2. Replace spark plug. Set plug gap. Replace air cleaner element and/or clean pre-cleaner. 1. 2. Excessive vibration Cutting blade loose or unbalanced. Damaged or bent cutting blade. 1. 2. Tighten blade and spindle. Balance blade. Replace blade. 1. 2. Mower will not mulch grass Engine speed too low. Wet grass. Excessively high grass. Dull blade. 1. 2. 3. 4. Place throttle in FAST (rabbit) position. Do not mulch when grass is wet. Mow once at a high cutting height, then mow again at desired height or make a narrower cutting swath. Sharpen or replace blade. 1. 2. 3. 4. Uneven cut Deck not leveled properly. Dull blade. Uneven tire pressure. 1. 2. 3. Perform side-to-side deck adjustment. Sharpen or replace blade. Check tire pressure in all four tires. 1. 2. 3. Troubleshooting8 4
NOTE: Troybilt LLC reserves the right to change product specifications, designs and equipment without notice and without incurring obligation. NOTE: Download a complete Parts Manual free of charge at www.troybilt.com or phone (800) 828-5500 to purchase a Parts Manual. Be sure to have your model number and serial number ready. These can be found on the model plate located under the seat. Refer to page 2 for more information regarding locating your model and serial numbers. ComponentPart Number and Description 754-04060B Drive Belt (Mowing Deck) 618-04456 Deck Spindle 742-0616A Blade 734-0973 Rear Deck Wheel 925-1707D Battery 951-3111 Fuel Tank Cap 925-1745 Key 734-1731 Tire (Front) 15 x 6 x 6 Square Shoulder 734-1730 Tire (Rear) 20 x 8 x 8 Square Shoulder 746-04364 Throttle Control/Cable 931-1032B Discharge Chute Assembly Replacement Parts9 5
The following attachments and accessories are compatible for the Troy-bilt Pony Lawn Tractor. See the retailer from which you purchased your tractor, an authorized Troy-bilt Service Dealer or phone (800) 828-5500 for information regarding price and availability. CAUTION: This Troy-Bilt Lawn Tractor is NOT designed for use with any type of ground-engaging attachments (e.g. tiller or plow). Use of this type of equipment WILL void the tractor’s warranty. Model NumberDescription OEM-190-679Bumper OEM-190-11642-inch Deck Mulch Kit OEM-190-180Twin Bagger Grass Collector OEM-190-183Deck Wheel Kit 490-900-0025Deck Wash Kit OEM-190-607Deluxe Tractor Sunshade Attachments & Accessories10 6
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and MTD Consumer Group Inc are pleased to explain the evaporative emission control system warranty on your 2007 lawn mower. In California, new lawn mower must be designed, built and equipped to meet the State’s stringent anti-smog standards. MTD Consumer Group Inc must warrant the EECS on your lawn mower for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your lawn mower. Your EECS may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter, fuel tanks, fuel lines, fuel caps, valves, canisters, filters, vapor hoses, clamps, connectors, and other associated emission-related components. Where a warrantable condition exists, MTD Consumer Group Inc will repair your lawn mower at no cost to you including diagnosis, parts and labor. MANUFACTURER’S WARRANTY COVERAGE: This evaporative emission control system is warranted for two years. If any evaporative emission-related part on your equipment is defective, the part will be repaired or replaced by MTD Consumer Group Inc. OWNER’S WARRANTY RESPONSIBILITIES: As the lawn mower owner, you are responsible for performance of the required maintenance listed in your owner’s manual. MTD Consumer Group Inc recommends that you retain all receipts covering maintenance on your lawn mower, but MTD Consumer Group Inc cannot deny warranty solely for the lack of receipts. As the lawn mower owner, you should however be aware that MTD Consumer Group Inc may deny you warranty coverage if your lawn mower or a part has failed due to abuse, neglect, or improper maintenance or unapproved modifications. You are responsible for presenting your lawn mower to MTD Consumer Group Inc’s distribution center or service center as soon as the problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty coverage, you should contact the MTD Consumer Group Inc Service Department at 1-800-800-7310. GENERAL EMISSIONS WARRANTY COVERAGE: MTD Consumer Group Inc warrants to the ultimate purchaser and each subsequent purchaser that the lawn mower is: Designed, built and equipped so as to conform with all applicable regulations; and free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to that part as described in MTD Consumer Group Inc’s application for certification. The warranty period begins on the date the lawn mower is delivered to an ultimate purchaser or first placed into service. The warranty period is two years. Subject to certain conditions and exclusions as stated below, the warranty on emission-related parts is as follows: 1. Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied, is warranted for the warranty period stated above. If the part fails during the period of warranty coverage, the part will be repaired or replaced by MTD Consumer Group Inc according to subsec- tion (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period. 2. Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period. 3. Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the first scheduled replacement date for that part. If the part fails before the first scheduled replacement, the part will be repaired or replaced by MTD Consumer Group Inc according to subsection (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part. 4. Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge to the owner. 5. Notwithstanding the provisions herein, warranty services or repairs will be provided at all of our distribution centers that are franchised to service the subject engines or equipment. 6. The lawn mower owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective, emission-related warranted part, provided that such diagnostic work is performed at a warranty station. 7. MTD Consumer Group Inc is liable for damages to other engine or equipment components proximately caused by a failure under warranty of any warranted part. 8. Throughout the lawn mower warranty period stated above, MTD Consumer Group Inc will maintain a supply of warranted parts sufficient to meet the expected demand for such parts. 9. Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner. Such use will not reduce the warranty obligations of MTD Consumer Group Inc. 10. Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claims. MTD Consumer Group Inc will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part. WARRANTED PARTS: The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if MTD Consumer Group Inc demonstrates that the lawn mower has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper maintenance was the direct cause of the need for repair or replacement of the part. That notwithstanding, any adjustment of a component that has a factory installed, and properly operating, adjustment limiting device is still eligible for warranty coverage. The following emission warranty parts list are covered: Fuel Line, Fuel Line Clamps
MANUFACTURER’S LIMITED WARRANTY FOR GDOC-100020 REV. A The limited warranty set for th below is given by Troy-Bilt LLC with respect to new merchandise purchased and used in the United States and /or its territories and possessions, and by MTD Products Limited with respect to new merchandise purchased and used in Canada and /or its territories and possessions (either entity respectively, “Troy-Bilt”). “Troy-Bilt” warrants this product (excluding its Normal Wear Parts and Attachments as described below) against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any par t found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any par t, accessor y or attachment not approved by Troy-Bilt for use with the product(s) covered by this manual will void your warranty as to any resulting damage. Normal Wear Parts are warranted to be free from defects in material and workmanship for a period of thir ty (30) days from the date of purchase. Normal wear par ts include, but are not limited to items such as: batteries, belts, blades, blade adapters, tines, grass bags, wheels, rider deck wheels, seats, snow thrower skid shoes, friction wheels, shave plates, auger spiral rubber and tires. Attachments — Troy-Bilt warrants attachments for this product against defects in material and workmanship for a period of one (1) year, commencing on the date of the attachment’s original purchase or lease. Attachments include, but are not limited to items such as: grass collectors and mulch kits. HOW TO OBTAIN SERVICE: Warranty ser vice is available, WITH PROOF OF PURCHASE, through your local authorized ser vice dealer. To locate the dealer in your area: In the U.S.A. Check your Yellow Pages, or contact Troy-Bilt LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-866-840-6483, 1-330-558-7220 or log on to our Web site at www.troybilt.com. In Canada Contact MTD Products Limited, Kitchener, ON N2G 4J1, or call 1-800- 668-1238 or log on to our Web site at www.mtdcanada.com. This limited warranty does not provide coverage in the following cases: a. The engine or component par ts thereof. These items may carr y a separate manufacturer’s warranty. Refer to applicable manufactur- er’s warranty for terms and conditions. b. Log splitter pumps, valves, and cylinders have a separate one- year warranty. c. Routine maintenance items such as lubricants, filters, blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the ex terior finish due to use or exposure. d. Ser vice completed by someone other than an authorized ser vice dealer. e. Troy-Bilt does not ex tend any warranty for products sold or expor ted outside of the United States and /or Canada, and their respective possessions and territories, except those sold through Troy-Bilt’s authorized channels of expor t distribution. f. Replacement par ts that are not genuine Troy-Bilt par ts. g. Transpor tation charges and ser vice calls. h. Troy-Bilt does not warrant this product for commercial use. No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind Troy-Bilt. During the period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above. The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. Troy-Bilt shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care ser vices or for rental expenses to temporarily replace a warranted product. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you. In no event shall recover y of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for loss, damage, or injur y to you and your proper ty and /or to others and their proper ty arising out of the misuse or inability to use the product. This limited warranty shall not ex tend to anyone other than the original purchaser or to the person for whom it was purchased as a gift. HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which var y from state to state. IMPORTANT: Owner must present Original Proof of Purchase to obtain warranty coverage. Troy-Bilt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-866-840-6483, 1-330-558-7220 MTD Canada Limited - KITCHENER, ON N2G 4J1; Phone 1-800-668-1238
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 Impreso en Estados Unidos de América Manual del OperadOr Medidas importantes de seguridad • Configuración • Funcionamiento • Mantenimiento • Servicio • Solución de problemas • Garantía ADVERTENCIA LEA Y SIGA TODAS LAS INSTRUCCIONES DE ESTE MANUAL ANTES DE PONER EN FUNCIONAMIENTO ESTA MÁQUINA. SI NO RESPETA ESTAS INSTRUCCIONES PUEDE PROVOCAR LESIONES PERSONALES. Tractor de Césped — Pony
Asistencia al Cliente En caso de tener problemas para montar este producto o de tener dudas con respecto a los controles, funcionamiento o mantenimiento de esta máquina, puede solicitar la ayuda de expertos. Elija entre las opciones que se presentan a continuación: Visite nuestro sitio web en www.troybilt.com Llame al representante de Atención al Cliente al (800) 828-5500 o (330) 558-7220 Escríbanos a Troy-Bilt LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019 ◊ ◊ ◊ Gracias por comprar un tractor corta césped fabricado por Troy-Bilt LLC. El mismo ha sido diseñado cuidadosamente para brindar excelente rendimiento si se lo opera y mantiene correctamente. Por favor lea todo este manual antes de operar el equipo. Le indica cómo configurar, operar y mantener la máquina con seguridad y fácilmente. Por favor asegúrese de seguir cuidadosamente y en todo momento las prácticas de seguridad recomendadas y de hacérselas seguir a cualquier otra persona que opere la máquina. En caso de no hacerlo podrían producirse lesiones personales o daños materiales. Toda la información contenida en este manual hace referencia a la más reciente información de producto disponible en el momento de la impresión. Revise el manual frecuentemente para familiarizarse con la máquina, sus características y funcionamiento. Por favor tenga en cuenta que este Manual del Operador puede cubrir una gama de especificaciones de productos de diferentes modelos. Las características y funciones incluidas y/o ilustradas en este manual pueden no ser aplicables a todos los modelos. Troy-Bilt LLC se reserva el derecho de modificar las especificaciones de los productos, los diseños y el equipo sin previo aviso y sin generar responsabilidad por obligaciones de ningún tipo. Este producto cumple con las estrictas normas de seguridad del Outdoor Power Equipment Institute y de un laboratorio de pruebas independiente. Si tiene algún problema o duda respecto a la máquina, llame a su distribuidor de servicio local Troy-Bilt autorizado o póngase en contacto directamente con nosotros. Los números de teléfono, dirección del sitio web y dirección postal de la Asistencia al Cliente de Cud Cadet se encuentran en esta página. Queremos garantizar su entera satisfacción en todo momento. En este manual, las referencias al lado derecho o izquierdo de la máquina se observan desde la posición del operador. El fabricante del motor es el responsable de todas las cuestiones relacionadas con el rendimiento, potencia de salida, especificaciones, garantía y mantenimiento del motor. Para obtener mayor información consulte el Manual del Propietario / Operador entregado por el fabricante del motor, que se envía, en un paquete por separado, junto con su máquina. Gracias Registro de información de producto Antes de configurar y operar su equipo nuevo, por favor localice la placa del modelo en el equipo y registre la información en el área situada a la derecha. Puede localizar la placa de modelo mirando debajo del asiento. Si tiene que solicitar soporte técnico a través de nuestro sitio web, el Departamento de Asistencia al Cliente, o de un distribuidor de servicio autorizado local, necesitará esta información. núM er O de MO del O núM er O de serie Al propietario1 30 Medidas importantes de seguridad .....................31 Montaje y Configuración ......................................36 Controles y Características ...................................38 Funcionamiento .....................................................41 Mantenimiento y Ajustes ......................................44 Servicio ...................................................................48 Solución de problemas .........................................52 Piezas de reemplazo .............................................63 Aditamentos y accesorios .....................................54 Garantía .................................................................55 Índice