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Toshiba Tecra 750dvd Maintenance Manual

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    							4/00, Tecra Toshiba TRRPage 12Tecra 750 Series Disassembly Overview
    This section explains how to remove Field
    Replaceable Units (FRUs). It may not be neces-
    sary to remove all the FRUs in order to replace
    one.
    The chart is a guide to which FRUs need to be
    removed in order to remove others.  The section
    numbers on the chart refer to the sections in the
    Maintenance Manual, Chapter 4.
    Always start by removing the battery pack, next,
    optional items such as the optional PC card and
    optional memory module, then follow the line on
    the chart to determine which FRU you must
    remove next in order to repair the one you think is
    causing the computer to operate improperly. The information offered in this section is an overview of the Maintenance Manual, Chapter 4, Replacement
    Procedures.  If you have any questions or concerns regarding the proper procedure please refer to the Mainte-
    nance Manual through the Toshiba Service and Support Website before you proceed.
    To remove the battery pack, follow the steps
    below.
    CAUTION: When handling battery packs, be
    careful not to short circuit the terminals. Also
    do not drop, hit or otherwise apply impact; do
    not scratch or break the casing.
    1.Turn off the power to the computer.
    Disconnect the AC adapter and all
    external cables connected to the
    computer.
    2.Turn the computer upside down with the
    front facing you and push the battery
    lock up to unlock it. A red dot shows
    when the lock is in the unlock position.
    3.Pull the battery’s release lever out and
    slide it to the left to pop the battery up
    slightly.
    4.Grasp the battery pack and lift it out.
    1.Turn off the power to the computer.
    Disconnect the AC adapter and all
    external cables connected to the
    computer.
    2.Make sure the battery release lever is
    pulled out, then carefully insert the new
    or recharged battery pack.
    3.Place your fingers just above two pins
    on the battery pack that fit into the
    locking mechanisms in the battery
    socket. Push the battery pack down
    carefully until it locks into place.
    4.Push the battery lock down to secure it.
    The red dot will be covered. To install the battery pack, follow the steps below.
    WARNING: The battery pack is a lithium ion
    battery, which can explode if not properly
    replaced, used, handled, or disposed of.
    Dispose of the battery as required by local
    ordinances or regulations. Use only batteries
    recommended by Toshiba as replacements.
    NOTE: Check the battery terminals visually. If
    they are dirty, wipe them clean with a dry
    cloth. 
    						
    							Toshiba TRR4/00, Tecra
    Page 13Tecra 750 Series Disassembly Overview, (cont.)
    To remove the optional PC card, make sure the
    computer is in boot mode, then follow the steps
    below.
    1.Turn off the power to the computer.
    Disconnect the AC adapter and all
    external cables connected to the
    computer.
    2.Remove the battery pack.
    3.Open or remove the PC card slot cover.
    4.Press in slightly on the eject button for
    the upper and/or lower card and the
    button will pop out fully.
    5.Press the button firmly to pop the PC
    card out partially.
    6.Grasp the PC card and remove it.
    7.Close or replace the PC card slot
    cover.
    To install a PC card, follow the steps below.
    1.Open or remove the PC card slot cover.
    2.Insert the PC card and press gently to
    ensure a firm connection.
    3.Close the slot’s cover or replace the
    cover with an appropriate one.
    4.Install the battery pack.
    To remove the Selectable Bay module, follow
    the steps below.
    1.Turn off the power to the computer.
    Disconnect the AC adapter and all
    external cables connected to the
    computer.
    2.Remove the battery pack.
    3.Turn the computer upside down and
    slide the Selectable Bay lock so that a
    red mark appears. If cables are
    attached to the computer, be careful not
    to put pressure on the cables.
    4.Lay the computer back down and pull
    out the release lever.
    5.Push the release lever in firmly to pop
    the Selectable Bay module partially out
    of the bay.
    6.Grasp the module and pull it out.
    CAUTION: The Selectable Bay modules
    can become hot with use. Be careful when
    removing the module.
    Install the Selectable Bay modules as described
    below.
    1.Verify the Selectable Bay lock is
    unlocked.
    2.Insert the module in the computer and
    press until it locks into place.
    3.Fold the release lever into the closed
    position.
    4.Slide the Selectable Bay lock so that
    the red mark is covered.
    5.Install the battery pack. 
    						
    							4/00, Tecra Toshiba TRRPage 14Tecra 750 Series Disassembly Overview, (cont.)
    To install the Selectable Bay cover, follow the
    steps below.
    1.To install the cover, first remove the
    Selectable Bay module then hold the
    cover by the two finger grips and push it
    into place until you hear the latches
    click.
    2.To remove the cover, grasp the two
    finger grips and pull the cover out.
    To disassemble the FDD, follow the steps below.
    1.Remove six M2x6 silver screws.
    2.Turn the FDD over and release two
    latches securing the upper plastic
    frame and lower plastic frame. Turn it
    back over and lift off the cover.
    3.Lift off the upper shield cover, unseat
    the flexible cable connector from the
    lower plastic frame, then lift out the
    FDD.
    4.Pull the flexible cable out of the FDD
    connector.
    5.Remove four M2.5x2.8 black screws
    and remove the FDD from the bracket.ê
    î 
    						
    							Toshiba TRR4/00, Tecra
    Page 15Tecra 750 Series Disassembly Overview, (cont.)
    To assemble the FDD, follow the steps below.
    1.Seat the FDD in the bracket and
    secure the bracket with four M2.5x2.8
    black screws in the order numbered
    on the case. Tighten screws to a torque
    of less than 2.2 kgfcm.
    2.Insert the flexible cable into the
    connector. Press gently to ensure a
    firm connection.
    3.Seat the FDD in the lower plastic
    frame and set the upper shield cover
    in place.
    4.Seat the flexible cable connector into
    the lower plastic frame.
    5.Set the upper plastic frame in place,
    snap the two latches closed and secure
    six M2x6 silver screws.
    To disassemble the CD-ROM drive, follow the
    steps below.
    1.Remove four M2x3 screws and three
    M2x6 silver screws securing the frame
    to the CD-ROM drive.
    2.Slide the drive partially out of the drive
    frame.
    3.Remove the connector cover and lift out
    the flexible cable.
    CAUTION: Be very careful not to press on
    the top or bottom of the HDD. Pressure can
    destroy data or damage the drive.
    To remove the HDD pack, follow the steps below.
    1.Turn off the power to the computer.
    Disconnect the AC adapter and all
    external cables connected to the
    computer.
    2.Remove the battery pack.
    3.Turn the computer upside down.
    4.Slide the cover to the right and push
    the HDD pack forward until the back
    edge is aligned with a marker next to
    the HDD slot.
    5.Lift up on the cover to remove the HDD
    pack. 
    						
    							4/00, Tecra Toshiba TRRPage 16Tecra 750 Series Disassembly Overview, (cont.)
    To disassemble the HDD Pack, follow the steps
    below.
    1.After removing the HDD pack, lift the left
    end of the cover up.
    2.Slide the cover all the way to the right.
    3.Lift the cover up and remove it.
    4.Remove four M2.5x6 silver screws
    from HDD pack.
    5.Remove the HDD tray and connector
    cover.
    6.Remove four M3x4 flat-head screws.
    7.Remove the flexible cable.
    CAUTION: Do not try to disconnect by
    pulling on the flexible cable.
    CAUTION: Do not apply pressure to the top
    or bottom of the HDD.ê
    î
    í 
    						
    							Toshiba TRR4/00, Tecra
    Page 17Tecra 750 Series Disassembly Overview, (cont.)
    To assemble the HDD pack, follow the steps
    below.
    1.Connect the flexible cable connector
    to the HDD.
    2.Seat the HDD into the metal cover and
    secure four M3x4 flat-head screws.
    3.Connect the connector cover to the
    flexible cable connector. When
    seating the connector cover, match the
    positioning pins to the holes on the
    flexible cable and metal cover.
    CAUTION: Don’t hold the HDD by its flat sur-
    faces. It may damage the HDD.
    4.Secure four M2.5x6 silver screws.
    5.Mount the cover onto the HDD.
    To install the HDD pack, follow the steps below.
    1.Align the HDD pack with a marker on
    the computer and seat the HDD so that
    tabs on the HDD fit into notches on the
    computer.
    2.Make sure the cover is pushed fully to
    the right and push the HDD back to
    ensure a firm connection.
    3.Slide the cover to the left to lock the
    HDD into the slot.
    4.Install the battery pack.í
    NOTE:  There could be two memory
    modules.
    5.Grasp the memory module by the sides
    and pull it out. CAUTION: Do not try to remove a memory
    module(s) with the computer turned on. You
    can damage the computer and the memory
    module(s).
    1.Turn off the power to the computer.
    Disconnect the AC adapter and all
    external cables connected to the
    computer.
    2.Remove the battery pack, and HDD.
    3.Remove two M2x3 silver screws
    securing the memory module socket
    cover and remove the cover.
    4.Use a slender object to press two
    latches on either side of a memory
    module to the outside and the memory
    module will pop up. To remove the memory module(s), make sure
    the computer is in boot mode and follow the
    steps below.
    CAUTION: Do not touch the connectors on
    the memory module(s) or on the computer.
    Debris on the connectors may cause
    memory access problems.î 
    						
    							4/00, Tecra Toshiba TRRPage 18Tecra 750 Series Disassembly Overview, (cont.)
    To install a memory module(s), make sure the
    computer is in boot mode and follow the steps
    below.
    CAUTION: Do not try to install a memory
    module(s) with the computer turned on. You
    can damage the computer and the
    module(s).
    1.Position the connector on the bottom of
    the module over the corresponding
    connector on the computer. Place your
    fingers above the connector and press
    firmly but gently to ensure a solid
    connection. The module should be
    seated level.
    CAUTION: Do not touch the connectors on
    the memory module(s) or on the computer.
    Debris on the connectors may cause
    memory access problems.
    2.Lay the cover in place and secure it
    with two M2x3 silver screws.
    3.Install the battery pack, and HDD.í
    The modem board is located under the palmrest.
    To open the palmrest, follow the steps below.
    1.Turn off the power to the computer.
    Disconnect the AC adapter and all
    external cables connected to the
    computer.
    2.Remove the battery pack, HDD pack,
    and optional memory module.
    3.With the computer upside down,
    remove three M2x8 silver screws and
    two M2x22 silver screws.
    4.Turn the computer right side up and
    open the display panel and the PC card
    cover.
    5.Grasp the sides of the palmrest and pull
    it forward until tabs on either side clear
    holes on the top cover.
    6.Carefully lift the palmrest to avoid
    damage. Three latches are located
    under the palmrest as shown below.
    7.Remove four M2.5x6 screws in the
    modem slot and lift out the modem
    pack.
    8.Disconnect the modem pack flexible
    connector from the system board.î ê 
    						
    							Toshiba TRR4/00, Tecra
    Page 19Tecra 750 Series Disassembly Overview, (cont.)
    To install a modem board, follow the steps
    below.
    1.Place the modem pack and secure the
    connector on the modem board to
    PJ660 on the system board.
    NOTE: Be sure a plastic insulator tab lies on
    top of the green backup battery, when you
    seat the modem board.
    2.Make sure holes in the modem casing
    are aligned with screw holes in the
    computer and secure the modem board
    with four M2.5x6 screws.
    3.Lay the palmrest in place and press
    down to seat it firmly.
    4.Close the PC card slot cover and the
    display panel.
    5.Turn the computer upside down.
    6.Secure two M2x22 silver screws and
    three M2x8 silver screws to the
    bottom of the computer.
    7.Install the battery pack, HDD pack, and
    optional memory module.î
    To remove the keyboard, follow the steps below.
    1.Turn off the power to the computer.
    Disconnect the AC adapter and all
    external cables connected to the
    computer.
    2.Remove the battery pack, HDD pack,
    optional memory module, modem
    board, and backup and RTC batteries.
    3.Remove the tape and disconnect the
    flexible cable from PJ580 on the
    system board.
    4.Lift up the front edge of the keyboard
    and lift it out..
    To remove the membrane switch, follow the
    steps below.
    1.Turn off the power to the computer.
    Disconnect the AC adapter and all
    external cables connected to the
    computer.
    2.Remove the battery pack, HDD pack,
    optional memory module, modem
    board, backup and RTC batteries, and
    keyboard.
    3.Disconnect the membrane switch
    cable from PJ570.
    4.Remove two M2.5x4 screws securing
    the membrane switch unit and lift off the
    unit. 
    						
    							4/00, Tecra Toshiba TRRPage 20Tecra 750 Series Disassembly Overview, (cont.)
    To remove the top cover with display assembly,
    follow the steps below.
    1.Turn off the power to the computer.
    Disconnect the AC adapter and all
    external cables connected to the
    computer.
    2.Remove the battery pack, HDD pack,
    optional memory module, modem
    board, backup and RTC batteries,
    keyboard, and membrane switch.
    3.Remove four M2.5x10 silver screws
    from the bottom of the computer. If you
    are going to remove the middle frame,
    you must also remove one M2x3 silver
    screw from the memory slot.
    4.Remove one M2.5x4 silver screw and
    two M2.5x6 silver screws from the
    back of the computer.
    5.Turn the computer right side up and
    open the display panel.
    6.Slightly lift up on the LCD cable cover
    and pull forward to remove it. Remove
    the plastic lens.
    7.Remove one M2x6 screw securing the
    ground cable.
    8.Remove the tape and disconnect the
    LCD cable, FL inverter cable, speaker
    cable, and microphone cable.
    9.Remove four M2x6 screws and four
    M2x3 silver screws securing the top
    cover.
    10.Open the camera port cover on the
    back of the computer.
    11.Pull out the top cover just below the
    video connector (yellow) to release a
    latch.
    12.Carefully lift the back side of the top
    cover with display assembly. Lift slowly
    to avoid damage to two latches on the
    left side of the computer.
    NOTE:  Be careful that the sound port cover
    does not fall off.î
    ê
    è í 
    						
    							Toshiba TRR4/00, Tecra
    Page 21Tecra 750 Series Disassembly Overview, (cont.)
     To remove the speakers, follow the steps below.
    1.Turn off the power to the computer.
    Disconnect the AC adapter and all
    external cables connected to the
    computer.
    2.Remove the battery pack, HDD pack,
    optional memory module, modem
    board, backup and RTC batteries,
    keyboard, membrane switch, and top
    cover with display assembly.
    3.Remove four M2x4 silver screws
    securing the speaker holders.
    4.Lift out the speakers with cables and
    holders.
    5.Pull the speakers out of the holders.
    6.Remove the tape securing the cables to
    the insulator and remove the speakers.
    NOTE:  The speaker wire is color coded.  Note
    how the cables are routed.
    To remove the system board, follow the steps
    below.
    1.Turn off the power to the computer.
    Disconnect the AC adapter and all
    external cables connected to the
    computer.
    2.Remove the battery pack, HDD pack,
    optional memory module, modem
    board, backup and RTC batteries,
    keyboard, membrane switch, and top
    cover with display assembly.
    3.Remove three M2.5x4 screws
    securing the metal frame and remove
    it.
    4.Remove the audio connectors cover.
    5.Remove two M2.5x8 screws, and one
    M2x4 silver screw securing the shield
    plate to the system board.
    6.Remove two stud screws and one
    M2.5x4 screw securing the system
    board to the middle frame.
    7.Remove one M2x3 silver screw
    securing the positioning plate and lift
    out the plate. A tongue on the plate fits
    into a notch.
    8.Open the USB port cover and remove
    one M2x4 silver screw securing the
    USB port to the USB connector.
    9.Pull the metal cover protecting the S-
    video and PS/2 ports away from the
    ports, so it doesn’t catch on them when
    you lift up the board.
    10.Lift up the system board to disconnect
    two connectors.ê
    î 
    						
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