Toshiba Dvr 35 Instruction Manual

							TD - Series- 15 -
TD SeriesDigital Solid State Soft Starter 48 - 1250A
Viewing a Function’s Set Value (See Example)
    NOTE: If password protection has been enabled, operator will need to obtain
password access before function settings can be changed.
[0000.]Indicates that Phase A is
drawing no current.
Press the Fn key.
[F001]Indicates that this is (function
001) Motor FLA.
To view the F001’s value, press
Read Enter.
[0306]Indicates that the
programmed motor FLA
is 306 Amps.
Press the Fn key to return to the
function.
[F001]Press the Fn key again to
return to the Status Display Mode.
Enabling Password Protection / Parameter Lock
The TD Series Soft Starter is shipped with the Customer password disabled
(F060 = 0). If it is necessary to prevent parameters from being changed
inadvertently, set the password in function F060. See Appendix 4 for details.
The display of a customer password is encrypted. If you do not have a record of
the password and need to gain access, contact TOSHIBA Tech Support. Be
ready to provide the TD Series serial number and the four digits in the encrypted
display. If the display reads “Err” when the READ/ENTER key is pressed, the
parameter lock is enabled.
Changing a Function’s Set Value
Use the UP arrow key to increment the value of the flashing digit. Use the DOWN
arrow key to decrement the value of the flashing digit. Use the LEFT or RIGHT
arrow to select the next digit to be altered. Values can only be changed within
the Adjustment Range of the function parameter.
Storing the Altered Value of a Function
Once the desired value is displayed, press the READ/ENTER key. This stores
the value in memory.  The readout momentarily displays [ END] and then returns
to another function code.
    NOTE: If the Fn key is pressed BEFORE the READ/ENTER key is pressed, the TD Series
Starter will not store the selected value in memory.
0000.
F00 1
0306
F00 1
0000.
Viewing a Function’s
Set Value 
						

							TD - Series- 16 -
TD  Series    Digital Solid State Soft Starter 48 - 1250A
Setting Motor FLA and Overload Class During Start (See Example)
5.3.3 Fault Mode
The Fault Display Mode provides information to the operator when a fault occurs
or when the operator wishes to review fault history. Refer to Section 7 for details.
Fault codes are three-digits in length and are displayed in alpha characters.  The
first and second characters (reading left to right) are the initials for the applicable
English-language fault name.  The third or right-most character can be either A,
C, or D to denote when the fault occurred. A denotes Acceleration. C denotes
Constant speed. D denotes Decel.
Reading Fault Code (See Example)
[ PLC.]Indicates a Phase Loss fault was
detected while at Constant Speed. The
decimal point (to the right of the C)
denotes that this is the most recent fault
condition.
Once a fault condition has been corrected, pressing the Reset key will return the
readout to the Status Display mode. Fault History can be accessed during a
fault condition. While the current  fault number is being displayed, use the Up
and Down Arrow keys to scroll through the Fault History. Access Fault History
via Functions F075 through F083.
PLC.
Reading Fault Code
Setting
OL Class
During StartSetting
mFLA
During Start 
						

							TD - Series- 17 -
TD SeriesDigital Solid State Soft Starter 48 - 1250A
5.4    The TD Function List
5.4.1 Motor FLA, Service Factor and Overload Protection Functions
5.4.2 Starting Mode Functions
5.4.3 Jog Mode Functions
Note 1: Current percentages are based on Motor Full Load Amps (FLA) as entered in F001.
Fn Group FunctionAdjustment
 RangeSetting
IncrementsFactory
SettingSection
F001Motor Nameplate FLA
Motor FLA must be programmed 
for proper unit operation.50-100% of starter Max. Amp rating
Upper limit of range automatically 
adjusts downward as Service 
Factor is increased1 amp0
(Starter disabled 
until set to FLA)5.5.1
F002 Motor Nameplate Service Factor 1.00 - 1.30 0.05 1.0 SF 5.5.1
F003 Overload Class During Start5 - 30 NEMA / UL Class
Overload Time / Trip Curve5 Class 10 5.5.1
F004 Overload Class During Run5 - 30 NEMA / UL Class
Overload Time / Trip Curve5 Class 10 5.5.1
F005 Overload Reset0=Manual
1=Auto
2=Disabled Overload1 0 (Manual) 5.5.1
5.5.1 F006-
F009Reserved Reserved Reserved Reserved
Motor and Overload
Fn Group FunctionAdjustment
 RangeSetting
IncrementsFactory
SettingSection
F010Ramp Select
VR = Voltage Ramp,
CR = Current Ramp
Range is 1 - 4
Setting to #1: Ramp 1 = VR, Ramp 2 = VR
Setting to #2: Ramp 1 = CR, Ramp 2 = CR
Setting to #3: Ramp 1 = VR, Ramp 2 = CR
Setting to #4: Ramp 1 = CR, Ramp 2 = VR
1 1 (VR1-VR2) 5.5.2
F011 Initial Voltage of Ramp 1 0-100% 1% 60% 5.5.2
F012 Initial Current of Ramp 1 0-600% (note1) 1% 200% 5.5.2
F013 Accel Ramp Time of Ramp 1 1-120 seconds 1 second 10 seconds 5.5.2
F014 Max Current Limit of Ramp 1 200 - 600%  (note1) 1% 350% 5.5.2
F015 Initial Voltage of Ramp 2 0-100% 1% 60% 5.5.2
F016 Initial Current of Ramp 2 0-600% (note1) 1% 200% 5.5.2
F017 Accel Ramp Time of Ramp 2 1-120 seconds 1 second 10 seconds 5.5.2
F018 Max Current Limit of Ramp 2 200 - 600%  (note1) 1% 350% 5.5.2
Starting Mode
Fn Group FunctionAdjustment
 RangeSetting
IncrementsFactory
SettingSection
F019 Voltage Jog 5 - 100% 1% 50% 5.5.3
F020 Time of Voltage Jog 1 - 20 Seconds 1 second 10 seconds 5.5.3
F021 Current Jog 100 - 500% 1% 150% 5.5.3
Jog
Mode 
						

							TD - Series- 18 -
TD  Series    Digital Solid State Soft Starter 48 - 1250A
5.4.4 Kick Start Mode Functions
5.4.5 Decel Mode Functions
 5.4.6 Protection Features
Fn Group FunctionAdjustment
 RangeSetting
IncrementsFactory
SettingSection
F025 Deceleration Ramp0=Disabled / Coast to Stop
1=Enabled (except in event of OL Trip)
2=Enabled (continued Decel on OL Trip)1 0 (Disabled) 5.5.5
F026 Begin Decel Level (BDL) 0 - 100 % 1% 60% 5.5.5
F027 Decel Shut Off Voltage 0 to (BDL minus 1)% 1% 30% 5.5.5
F028 Decel Ramp Time 1 - 60 Seconds 1 second 10 seconds 5.5.5
F029 Reserved Reserved Reserved Reserved 5.5.5
Decel
Mode
Fn Group FunctionAdjustment
 RangeSetting
IncrementsFactory
SettingSection
F030 Current Imbalance Trip0=Disabled
1=Enabled1 0 (Disabled) 5.5.6
F031 Current Imbalance Trip % 5 - 30% 1% 10% 5.5.6
F032 Current Imbalance Trip Delay 1 - 20 seconds 1 second 2 seconds 5.5.6
F033 Over Current / Shear Pin Trip0=Disabled
1=Enabled1 0 (Disabled) 5.5.6
F034 Over Current / Shear Pin Trip % 50 - 300% (note1) 1% 125% 5.5.6
F035 Over Current Trip Delay 1 - 20 seconds 1 second 1 second 5.5.6
F036 Under Current Trip0=Disabled
1=Enabled1 0 (Disabled) 5.5.6
F037 Under Current Trip % 10 - 90% (note1) 1% 40% 5.5.6
F038 Under Current Trip Delay 1 - 60 seconds 1 second 2 seconds 5.5.6
F039 Coast Down Lockout Timer0=Disabled
1=Enabled1 0 (Disabled) 5.5.6
F040 Coast Down Lockout Time 1 - 60 minutes 1 minute 5 minutes 5.5.6
F041 Starts per Hour Lockout0=Disabled
1=Enabled1 0 (Disabled) 5.5.6
F042 Maximum Starts per Hour 1 - 10 1 2 5.5.6
F043 Time Between Starts Lockout0=Disabled
1=Enabled1 0 (Disabled) 5.5.6
F044 Minimum Time Between Starts 1 - 60 minutes 1 minute 15 minutes 5.5.6
F045 Coast Down Timer Value 1 - 3600 Seconds View Only 0 5.5.6
F046 Starts per Hour Timer Value 1 - 3600 Seconds View Only 0 5.5.6
F047 Starts per Hour Count Value 1 - 10 Starts View Only 0 5.5.6
F048 Time Value Between Starts 1 - 3600 Seconds View Only 0 5.5.6
F049 Thermal Capacity to Start 0 - 100 % Thermal Capacity View Only 0 5.5.6
Protection Features
Fn Group FunctionAdjustment
 RangeSetting
IncrementsFactory
SettingSection
F022 Kick Start0=Disabled
1=Enabled1 0 (Disabled) 5.5.4
F023 Kick Voltage 10 - 100% 1% 65% 5.5.4
F024 Kick Time 0.1 - 2 Seconds 0.1 second 0.8 seconds 5.5.4
Kick Start
Mode 
						

							TD - Series- 19 -
TD SeriesDigital Solid State Soft Starter 48 - 1250A
5.4.7 Relays
Note 2: Auxiliary relays can be programmed for any of the following operations.
#  1 - Run / Stop (Signal)       #   7 - Shunt Trip # 13 - Under Current Trip
#  2 - At Speed / Stop (Signal)       #   8 - OL Trip # 14 - Any Trip (# 5 - #13)
#  3 - At Speed / End of Decel (SCRs Off)      #   9 - OT Trip # 15 - Coastdown Time
#  4 - Start / End of Decel       # 10 - Short Circuit Trip # 16 - Starts Per Hour
#  5 - Short SCR Trip       # 11 - Current Imbalance Trip #  17  - Time  Between  Starts
#  6 - Phase Loss Trip       # 12 - Over Current Trip #  18  - Any  Lockout  (#15  -17)
5.4.8 Communications
5.4.9 System Settings
Fn Group FunctionAdjustment
 RangeSetting
IncrementsFactory
SettingSection
F050 Aux Relay 1 setting  Operation # 1 - 18 (note2) 1 1 5.5.7
F051 Aux Relay 2 setting Operation # 1 - 18 1 2 5.5.7
F052 Aux Relay 3 setting Operation # 1 - 18 1 14 5.5.7
5.5.7 F053-
F054Reserved Reserved Reserved Reserved
Relays
Fn Group FunctionAdjustment
 RangeSetting
IncrementsFactory
SettingSection
F055 Communications0=Disabled
1=Enabled105.5.8
F056 Baud Rate 9.6 - 38.4 KB 9.6 KB 9.6 KB 5.5.8
F057 Modbus Address 1 - 247 1 1 5.5.8
Reserved Reserved Reserved Reserved 5.5.8 F058-
F059
Communications
Fn Group FunctionAdjustment
 RangeSetting
IncrementsFactory
SettingSection
F060Parameter Lock/
User PasswordRange is 0 - 999
0 = Disabled
Any Other Number = Password 
Protected1 0 (Disabled) 5.5.9
F061 Reset Factory Default SettingsRange is 0 - 2
0=Disabled
1=Clear Thermal Register and 
Lockout Timers
2 = Reset to Factory Default 
Settings105.5.9
F062-
F064Reserved Reserved Reserved Reserved 5.5.9
F065 Year 2000 - 2047 1 Year Date of Mfg. 5.5.9
F066 Month 1 - 12 1 Month Date of Mfg. 5.5.9
F067 Day 1 - 31 1 Day Date of Mfg. 5.5.9
F068 Hour 0 - 23 1 Hour Date of Mfg. 5.5.9
F069 Minute 0 - 59 1 Minute Date of Mfg. 5.5.9
F070 Second 0 - 59 1 Second Date of Mfg. 5.5.9
F071 Revision # - View Only Factory Setting 5.5.9
F072-
F074Reserved Reserved Reserved Reserved 5.5.9
System Settings 
						

							TD - Series- 20 -
TD  Series    Digital Solid State Soft Starter 48 - 1250A
5.4.10 Fault History and Run Time
5.5    Function Descriptions
The unit is set at the factory with typical starting characteristics that perform well
in most applications.
    Note: Customer must program motor FLA (F001) for unit to operate.
5.5.1 Motor and Overload Function Descriptions
F001 = Motor FLA
Factory Setting = 0
Range = 50 - 100% of Unit Max. Current.
Set the value of this function to the motor nameplate Full Load Amps
(FLA). Adjustments for service factor are not necessary when
programming this function. (See note below). If the motor nameplate
FLA is not available, use typical values as shown in NEC, NEMA
standard MG-1 or other reputable third party source (motor manufacturer,
etc.).
  Note: To prevent adjusting the settings beyond the starter Max Amp rating, the range
of adjustment for the Motor Nameplate FLA will vary to reflect the Service
Factor as programmed into F002. At the default setting of 1.0SF, the full range
of adjustment from 50 - 100% of the Max Amp rating is available.  For  example
F002 = 1.15 to reflect a 1.15SF, the maximum FLA programmable into F001 will
be limited to 85% of the starter Max. Amp rating (100% - 15%).
Fn Group FunctionAdjustment
 RangeSetting
IncrementsFactory
SettingSection
F075 Fault History #1, Latest Fault0, 1  - 27 (Fault #: see Fault
 code list; 0: No fault history)View Only 0 5.5.10
F076 Time Stamp, Fault #100.00-23.59 (hh.mm)
[hh = 00-23; mm = 00-59]View Only 00.00 EST 5.5.10
F077 Date Stamp, Fault #101.01 - 12.31 (MM.DD)
[MM = 01-12; DD = 01-31]View Only 01.01 5.5.10
F078Fault History #2, 
Previous Fault0, 1  - 27 (Fault #: see Fault
 code list; 0: No fault history)View Only 0 5.5.10
F079 Time Stamp, Fault #200.00-23.59 (hh.mm)
[hh = 00-23; mm = 00-59]View Only 00.00 EST 5.5.10
F080 Date Stamp, Fault #201.01 - 12.31 (MM.DD)
[MM = 01-12; DD = 01-31]View Only 01.01 5.5.10
F081 Fault History #3, Oldest Fault0, 1  - 27 (Fault #: see Fault
 code list; 0: No fault history)View Only 0 5.5.10
F082 Time Stamp, Fault #300.00-23.59 (hh.mm)
[hh = 00-23; mm = 00-59]View Only 00.00 EST 5.5.10
F083 Date Stamp, Fault #301.01 - 12.31 (MM.DD)
[MM = 01-12; DD = 01-31]View Only 01.01 5.5.10
F084 Run Time, Hours 000.0 - 999.9 (hours) View Only 0 5.5.10
F085 Run Time, K Hours 0000 - 9999 (thousand hours) View Only 0 5.5.10
F086 Run Counts 0000 - 9999 (times) View Only 0 5.5.10
F087 Run Counts, 10K times 0000 - 9999 (10 thousand times) View Only 0 5.5.10
Fault History and Run Time 
						

							TD - Series- 21 -
TD SeriesDigital Solid State Soft Starter 48 - 1250A
F002 = Service  Factor
Factory Setting = 1.0 S.F.
Range = 1.00 - 1.30
Set value according to the Service Factor (SF) data provided on the
motor’s nameplate. This value affects several protection features so \
it
must be accurate. Setting the SF too high may result in motor damage
in overload conditions. Setting SF too low may cause nuisance trips.
F003 = Overload  Class During Start
Factory Setting = 10 (Class 10)
Range = 5 - 30 NEMA / UL Class
Set value to the motor protection overload class required for the
application. It is recommended that you try the factory setting first. (\
If
possible, keep values for F003 and F004 the same.) Increase F003
above F004 only if nuisance tripping occurs during start. See Section
3.2 for details on trip curves.
F004 = Overload Class During Run Factory Setting = 10 (Class 10)
Range = 5 - 30 NEMA / UL Class
Set value according to the instructions provided by your motor /
equipment  manufacturer. This trip curve will not be enabled until the
motor has reached full speed.
F005 = Overload Reset Factory Setting = 0 (Manual)
Range = 0 - 2
Set value to determine starter behavior after an overload condition has
cleared.
When set to  0 = Manual, the operator must press the  Reset key
before restarting the motor. Once the motor windings have cooled
sufficiently  AND the Reset  key is pressed, the unit will accept a restart
command.
When set to  1 = Automatic  mode, and once sufficient time has elapsed
allowing motor windings to cool, the motor will be restarted upon a
start command.
Setting F005 = 1 (Automatic) may present significant
operational risk.
When set to  2 = Disabled Overload , a separate external thermal
overload protection device must be in the circuit.
F006 - F009 = Reserved
    WARNING 
						

							TD - Series- 22 -
TD  Series    Digital Solid State Soft Starter 48 - 1250A
5.5.2 Starting Mode
The TD is capable of several different starting modes, but is set from the factory
for the most common  applications. A second ramp profile is available for use
should you need it but unless wired to do so, the TD defaults to Ramp 1. This
section describes functions for Ramp 1, with references to function numbers that
do the same thing for Ramp 2 if required. Refer to Appendix 2 for a detailed
description of the differences in Ramp Profiles and their uses.
F010 = Ramp Profile Selection
Factory Setting = 1
Range = 1 - 4
This Function selects the type of Ramp Profile desired. Ramp profiles
can be either Voltage Ramp or Current Ramp. See Appendix 2 for
details. Each Ramp Profile consists of 3 settings:
Initial Torque, Ramp Time and Maximum Current Limit
Because there are two ramps available, there are 4 settings to cover
the combinations of profiles possible. If you are not using the 2nd
ramp, the TD will ignore all settings in reference to Ramp 2.
Select Voltage Ramp by setting F010 = 1 (factory default)
When Voltage Ramp is selected,
Set Initial Torque with F011 (see below)
Set Ramp with F013 (see below)
Set Maximum Current Limit with F014 (see below)
Or;
Select Current Ramp by setting F010 = 2
When Current Ramp is selected,
Set Initial Torque with F012 (see below)
Set Ramp Time with F013 (see below)
Set Maximum Current Limit with F014 (see below)
Ramp 1 Ramp 2
1 Voltage Ramp Voltage Ramp
2 Current Ramp Current Ramp
3 Voltage Ramp Current Ramp
4 Current Ramp Voltage RampRamp Type
Setting
F010
Ramp
Profile
Selection
F011 = Initial Voltage of Ramp 1
Factory Setting = 60%
Range = 0 - 100%
Sets the initial voltage of ramp 1 when F010 = 1 or 3. The initial torque
level should be set to provide just enough torque to make the motor
shaft begin to rotate while preventing torque shock damage to
mechanical components.
F012 = Initial  Current of Ramp 1
Factory Setting = 200%
Range = 0 - 600%
Sets the initial current of ramp 1 (when F010 = 2 or 4). Current
percentages are based on the Motor FLA as set in F001. The initial
torque level should be set to provide just enough torque to make the
motor shaft begin to rotate while preventing torque shock damage to
mechanical components.