Schwinn S 150 Electric Scooter Manual
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Owners Manual with Assembly Instructions For Model 73530 Product features may vary from the picture above. Protective equipment not included. Please read this manual and save it with your original sales receipt. Tools needed for assembly: Adjustable Wrench, Pliers, Phillips Screwdriver, Safety Scissors (all not included), and Allen Wrench (included). Use only with a Power Wheels ®12 Volt Lead-Acid Rechargeable Battery and a Power Wheels ®12 Volt Charger with Type “12V” Connector (both included). Fisher-Price, Power Wheels and Power Wheels by Fisher-Price are U.S. trademarks of Mattel, Inc.
2 Table of Contents Important Information AImportant Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 BWarnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 CParts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 DBatteryCharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 EAssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 FAdjusting the Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 GLabel Decoration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 HBattery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 IBattery Care and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 JRules for Safe Riding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 KHow to Operate Your Scooter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 LCaring for Your Scooter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 MFCC Statement (United States Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 NProblems and Solutions Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 OLimited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 PAuthorized Service Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 • Your new scooter requires adult assembly. Please set aside at least 20 minutes for assembly. • You must charge your battery for 18 - 30 hours before you use your scooter for the first time.We recommend that you start charging your battery before beginning assembly. Please see Battery Charging beginning on page 6 for detailed instructions. • Read this manual carefully for important safety information and operating instructions before using your scooter. Keep these instructions for future reference as they contain important information. • This product is meant for outdoor use only, private property. It should not be used on streets or other public thoroughfares. • Use this scooter ONLYoutdoors. Most interior floor- ing can be damaged by riding this scooter indoors. Fisher-Price ®will not be responsible for damage to floors if the scooter is used indoors. • Your child must have experience and skill at riding a two wheel bicycle without training wheels before using this scooter. • This scooter is designed for use on asphalt, grass or other hard surfaces; on generally level terrain; by children 6 years of age and older who can ride a two-wheeler without training wheels or any other assistance. • Your child should not wear open-toe shoes. • Keep loose laces and pant legs away from the wheels. • Choose areas for riding that are free of obstacles, and avoid wet or uneven surfaces. A • To prevent damaging the motor, belt and pulleys, do not tow anything behind the scooter or overload it. Do not exceed the maximum weight capacity of 150 lb. (68 kg). • To prevent damage, do not use the scooter on wet surfaces or in wet weather, and never immerse any part of this product. • If you have any questions about your Power Wheels ® scooter, please call our toll-free service lines at 1-800-348-0751from 8 AM to 6 PM (EST) Monday through Friday. Trained customer service representatives are available to take your call in English or French. Habla Español? Si usted tiene alguna pregunta ó necesita asistencia llame gratis 1-800-348-0755para los Estados Unidos. Tenemos representantes que hablan español para atender su llamada. • For your convenience, Power Wheels ®maintains an Authorized Service Center Network with more than 400 authorized service centers nationwide. Our authorized service centers will repair or replace parts under warranty at no extra charge, and can perform non-warranty repairs for a minimal charge. Please see the Authorized Service Center list beginning on page 24 to find the authorized service center nearest you, or call 1-800-348-0751. • Please complete and return the enclosed Registration Card today, or call 1-800-348-0751to register your scooter by phone. • For best performance, use only a Power Wheels ®12 volt 12 Ah battery (part number: 00801-1048). Please contact your local Power Wheels ®Authorized Service Center for a replacement battery. To find the authorized service center nearest you, see page 24 or call 1-800-348-0751.
3 Warnings and Cautions B WARNING • Battery can fall out and injure a child if vehicle tips over. Always use battery clamp (footboard). •PREVENT FIRE - Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also ruin the electrical system. - Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury. - Use of Power Wheels ®components in products other than Power Wheels®vehicles could cause overheating, fire or explosion. • The battery must be handled by adults only. The battery is heavy and contains sulfuric acid (electrolyte). Dropping the battery could result in serious injury. • Never allow children to charge the battery. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery. • Never lift or carry the battery by the wires or connector. This can damage the battery and possibly cause a fire resulting in serious injury. Lift and carry the battery by the strap only. • Read the safety instructions on the battery. • Examine the battery, charger and their connectors for excessive wear or damage each time you charge the battery. If damage or excessive wear is detected, do not use the charger or the battery until you have replaced the worn or damaged part. •HOTmotor. Handle carefully. ELECTRICAL HAZARD
CAUTION • In the unassembled state, this package contains small parts. Adult assembly is required. • Use the charger in dry locations only. WARNING Direct Adult Supervision Required Make sure children know and follow these rules for safe riding: • Protective equipment should be worn including helmet, knee pads, and elbow pads. • To prevent injury, keep away from cars and streets. • Never ride the scooter at night. • Always wear shoes. • Only one rider at a time. RIDING RULES 4 Warnings and Cautions
Parts C 5 • If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751,rather than return this product to the store. • Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded. • Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant. Scooter Base with Handlebar Front Wheel Assembly12 Volt 12Ah Battery with StrapPlastic Tie 1 1/2 Screw - 1 Nut - 1 FASTENERS SHOWN ACTUAL SIZEClamp Allen Wrench Part Not Shown:Label Sheet. Footboard 12 Volt Charger 12-V O L T C H A R G E R M5 x 7mm Screw - 1
Battery Charging D 6 WARNING • Battery can fall out and injure a child if scooter tips over. Always use battery clamp (footboard). •PREVENT FIRE - Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also ruin the electrical system. - Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury. - Use of Power Wheels ®components in products other than Power Wheels® vehicles could cause overheating, fire or explosion. • The battery must be handled by adults only. The battery is heavy and contains sulfuric acid (electrolyte). Dropping the battery could result in serious injury. • Never allow children to charge the battery. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery. • Never lift or carry the battery by the wires or connector. This can damage the battery and possibly cause a fire resulting in serious injury. Lift and carry the battery by the strap only. • Read the safety instructions on the battery. • Examine the battery, charger and their connectors for excessive wear or damage each time you charge the battery. If damage or excessive wear is detected, do not use the charger or the battery until you have replaced the worn or damaged part. ELECTRICAL HAZARD IMPORTANT! •Your new battery must be charged for at least 18 hours before you use it in your scooter for the first time.We recommend that you start charging your battery before beginning assembly of your new scooter. • The battery must be upright while charging. • The charger is not a toy. • Do not short circuit the battery. • Before charging the battery, examine the battery case for cracks and other damage which may cause sulfuric acid (electrolyte) to leak during the charging process. If damage is detected, do not charge the battery or use it in your scooter. Battery acid is very corrosive and can cause severe damage to surfaces it contacts. • Do not charge the battery on a surface (such as kitchen countertops) which could be damaged by the acid contained inside the battery. Take precautions to protect the surface on which you charge your battery. • Use only a Power Wheels ®12 volt charger with type “12V” connector (120 VAC 60 Hz 28W with an output of 12 VDC 1200mA) to charge your Power Wheels ® rechargeable 12 volt battery. • For best performance, use only a Power Wheels ®12 volt 12 Ah battery (part number: 00801-1048). Please contact your local Power Wheels ®Authorized Service Center for a replacement battery. To find the authorized service center nearest you, see page 24 or call 1-800-348-0751. • If your battery is old and will not accept a charge, do not leave it in the scooter. Always remove a dead battery from the scooter. CAUTION Use the charger in dry locations only. About Thermal Fuses Your Power Wheels®12 volt battery is equipped with a built-in thermal fuse. The thermal fuse is a self-resetting safety device which automatically “trips” and shuts down operation of the scooter if the scooter is overloaded or the driving conditions too severe. Once a fuse has “tripped”, it will automatically reset itself after approximately 25 seconds and allow the scooter to resume normal operation. To avoid repeated automatic shutdowns, do not overload the scooter by exceeding the 150 lb. maximum weight capacity or by towing anything behind the scooter. Avoid severe driving conditions, such as driving up steep slopes or running into fixed objects, which can cause the wheels to stop spinning while power is still being supplied to the motors. If a thermal fuse in a battery continually trips under normal driving conditions, please contact your local Power Wheels ®Authorized Service Center. For the location of the Authorized Service Center nearest to you, see page 24 or call 1-800-348-0751.
Battery Charging 7 PbPb • Plug the charger connector into the battery . • Plug the charger into a standard 120 volt wall outlet . Note:If power flow to the wall outlet is controlled by a switch, make sure the switch is “ON”. • Before first-time use, charge the battery for at least 18 hours.Never charge the battery longer than 30 hours. • Recharge the battery for at least 14 hours after each use of your vehicle. Do not charge the battery longer than 30 hours. • Once the battery is charged, pull firmly on the charger connector to disconnect it from the battery. Unplug the charger from the wall outlet. The battery is now ready to be installed in your scooter. Please see the Battery Installation section on page 13 for detailed instructions on installing your battery. 112111 Battery Charger Connector 11 1 11 2 • While pressing the release button on the scooter floor, lift the footboard from the scooter. • Grasp the battery strap and lift to remove the 12 volt battery from the battery compartment.12 Volt Battery with Strap Footboard 21 Press Release Button
Upper Clamp Assembly • Open the upper clamp on the handlebar. • Lift the handlebar to its highest position. • Close the upper clamp on the handlebar. • Loosen the nut in the lower clamp on the handlebar with the Allen wrench. Handlebar Lower Clamp E Children can be harmed by small parts, sharp edges and sharp points in the scooter’s unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the scooter. Children should not handle parts, including the battery, or help in assembly of the scooter. WARNING 8 1 2 Handle Tube • Note the location of the colored dot on the handle tube. • Fit the handlebar onto the handle tube. IMPORTANT!Make sure the colored dot on the handle tube is visiblethrough the slot in the handlebar.Handlebar Handlebar Slot Handle Tube Colored DotColored Dot 3 Inside ViewInside View Front View Allen Wrench • Align the hole in the front of the lower clamp, handle tube and handle bar. • Insert the M5 x 7mm screw through the hole in the clamp and into the handlebar and handle tube. Tighten the screw with a Phillips screwdriver. 4 M5 x 7mm Screw SHOWN ACTUAL SIZE
Assembly • Make sure the handlebar is in its highest position. • Wrap the plastic tie around the brake cable, power wire and the handlebar. • Insert the flat end of the plastic tie into the opening in the square end of the plastic tie. Pull the flat end of the plastic tie with pliers to be sure it is tight around the handlebar. • Using safety scissors, cut off the excess plastic tie. Throw the excess plastic tie away. 9 6 HandlebarBrake Cable Power Wire Cut off Excess Plastic Tie Plastic Tie • Adjust the handlebar so that the brake handle faces the front of the scooter. • Fit the front wheel onto the head tube so that the fork bends toward the front of the scooter. 7 • Tighten the nut in the lower clamp with the Allen wrench. Do not over-tighten. 5 Fork Front of Scooter Head Tube Front Wheel 8 • Insert a bolt through one side of the fork, handle tube and out through the other side of the fork. • Turn the front wheel so that it is sideways, as shown. • Attach the nut to the bolt. While holding the nut with an adjustable wrench, tighten the bolt with the Allen wrench. Do not over-tighten. IMPORTANT!Assembly is now complete, but you must adjust the brake before first time use. Please proceed to the section Adjusting the Brakes, page 10. Lower Clamp Allen Wrench Brake Handle
• Turn the lock nut clockwise until it stops against the brake adjustment knob. • Turn the brake adjustment knob counter-clockwise until the lock nut stops against the brake base. 4 Lock Nut Brake Adjustment Knob Brake Adjustment Knob Brake Base OK ✔ No Gap Adjust Brake Gap Adjusting the Brakes • From the front of the handlebar, examine the brake handle and the brake base. - If there is NO gapbetween the brake base and the brake handle, your brake is properly adjusted. Please proceed to the label decoration section on page 12. - If there IS a gap between the brake base and the brake handle, your brake needs to be adjustedand tightened. Please go on to step 2 in this section. 10 1 • Turn the lock nut clockwise a few times to loosen it. • Turn the brake adjustment knob clockwise a few times to tighten the brake and close the gap between the brake base and brake handle. • When the gap is closed, hold the brake adjustment knob in position and turn the lock nut counter-clockwise tight against the brake base to secure the adjustment. F IMPORTANT!Check to be sure the brake is adjusted properly and is tight. Please follow these instructions carefully before you use this scooter. OK ✔ No Gap 2 Lock NutBrake Adjustment Knob • Now, from the front of the handlebar, examine the brake handle again. - If there is NO gapbetween the brake base and the brake handle your brake is properly adjusted. Please proceed to the label decoration section on page 12. - If you cannot eliminate the gap or if the brake adjustment knob unthreads from the brake base, proceed to step 4. Adjust Brake Gap 3 Lock Nut Brake Adjustment Knob Lock Nut