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Ranger RCI-6900F HP Tranciever Manual

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    RCI-6900F HP / RCI-6900F TB FREQUENCY COUNTER CIRCUIT DIAGRAM 
      
    						
    							 - 13 - 
    RCI-6900F HP / RCI-6900F TB ECHO BOARD (EB-99) CIRCUIT DIAGRAM 
     
      
    						
    							 - 14 - 
    RCI-6900F HP 
    RCI-6900F TB  
     CHAPTER 4 
    ALIGNMENT 
     
     
     
    4.0 REQUIRED TEST EQUIPMENT 
     
    ! DC Power Supply (13.8VDC, 20A) 
     RF Wattmeter (25~60 MHz, 100W)  
    # Multimeter (Digital) 
    $ Automatic Modulation Meter 
    % Audio Signal Generator 
    & Frequency Counter (100 MHz) 
     RF Signal Generator (100 MHz)   
    ( Automatic Distortion Meter 
    ) Oscilloscope (50 MHz) 
    * Sinad Meter 
     
    4.1 ALIGNMENT PROCEDURES 
    This transceiver has been aligned at the factory and does not require any adjustments at installation. 
    The required test equipment listed is used for the test setup or alignment shown in Figure 4-1 
    Transmitter Test Setup and Figure 4-2 Receiver Test Setup. This test setup is used in part or total 
    during the following adjustments and refer to Figure 4-3 for adjustment location. 
     
    4.1.1 PLL ALIGNMENT 
     
    ITEM U.U.T. SETTING  ADJUST 
    POINT MEASUREMENT 
    VCO Voltage 
     
     Disconnect ‘short PCB” from TP7, TP8 and 
    TP9. 
    Set radio to Fr. Pool 6, CH 40 AM RX mode. 
    Set +10KHz/OFF switch to OFF position. 
    Connect Multimeter to TP2. 
    Connect Frequency Counter to TP11.  
     
     
     
    L15 
    VC1  
     
     
     
    6.5 VDC 
    ± 0.1 
    10.2400MHz 
    ± 20Hz 
        
    AM Frequency  Set radio to Fr. Pool 1, CH 1 AM RX mode. 
    Set radio to Fr. Pool 6, CH 40 AM RX mode. 
    Connect Frequency Counter to TP3. L45 
     
    L41 17.5500MHz 
    ± 20Hz 
     
    18.9600MHz 
    ± 20Hz 
        
    USB Frequency Set radio to Fr. Pool 1, CH 1 USB RX mode. 
    Set radio to Fr. Pool 6, CH 40 USB RX mode. 
    Connect Frequency Counter to TP3. L46 
    L42 17.5525MHz 
    ± 20Hz 
    18.9625MHz 
    ± 20Hz 
        
    LSB Frequency  Set radio to Fr. Pool 1, CH 1 LSB RX mode. 
    Set radio to Fr. Pool 6, CH 40 LSB RX mode. 
    Connect Frequency Counter to TP3. L47 
    L43 17.5475MHz 
    ± 20Hz 
    18.9575MHz 
    ± 20Hz 
     
        
    TX Frequency  Set radio to Fr. Pool 1, CH 1 AM TX mode. 
    Connect Frequency Counter to TP3. VR8 
    17.5500MHz 
    ± 20Hz 
     
        
    AM OSC  Set radio to Fr. Pool 1, CH 1 AM TX mode. 
    Connect Frequency Counter to TP5. L18 
    10.6950MHz 
    ± 10Hz 
        
    USB OSC  Set radio to Fr. Pool 1, CH 1 USB TX mode. 
    Connect Frequency Counter to TP5. L19 
    10.6925MHz 
    ± 10Hz 
        
    LSB OSC  Set radio to Fr. Pool 1, CH 1 LSB TX mode. 
    Connect Frequency Counter to TP5. L20 
    10.6975MHz 
    ± 10Hz 
        
    4.1.2 TRANSMITTER ALIGNMENT  
    						
    							 - 15 - 
     
    ITEM U.U.T. SETTING  ADJUST 
    POINT MEASUREMENT 
    TX  Power  Set radio to Fr. Pool 2, CH 19 AM TX mode. 
    Modulation Off. 
    Set radio to Fr. Pool 2, CH 19 USB TX mode. 
    AF signal 30mV, 1 KHz to microphone. 
    Connect Oscilloscope to TP12. 
    Set RF PWR Fully Clockwise. 
    Set FINE/COARSE Control to 12 o’clock. L18,L37,L35,
    L34 
     
     
     
    L35,L34 
     Maximum Output. 
     
     
     
     
    Maximum Output 
    and Balance. 
    AM APC 
     Set radio to Fr. Pool 2, CH 19 AM TX mode. 
    Connect Multimeter to TP8. VR15 
     6VDC 
     
    SSB APC  Set radio to Fr. Pool 2, CH 19 USB TX mode. 
    Connect Multimeter to TP8. VR18 12.5VDC 
     
    BIAS Current  Set radio to Fr. Pool 2, CH 19 USB TX mode. 
    Modulation Off. 
    Connect current meter to TP7(+) and TP9 (-) 
    Connect current meter to TP7 (+) and TP8 (-)  
     
    VR13 
    VR12 + VR11
     
     
     
    10 mA 
    (50 mA + 50 mA) = 
    100 mA 
    AM TX Power  Set radio to Fr. Pool 2, CH 19 AM TX mode. 
    Connect ‘short PCB” to TP7, TP8 and TP9. 
    Set RF PWR Fully Counter Clockwise. 
    Connect RF Power Meter to antenna jack. VR15 
     
    VR19 10W (RCI-6900FHP) 
    50W (RCI-6900FTB) 
    2W 
      
    RF Power 
    Meter Set radio to Fr. Pool 2, CH 19 AM TX mode. 
    Set RF PWR Fully Clockwise. VR10 Adjust RF Power 
    meter needle until it 
    is in-between the 
    green and red bar on 
    TX PWR scale. 
    SSB ALC 
     Set radio to Fr. Pool 2, CH 19 USB TX mode. 
    AF signal 30mV, 1 KHz to microphone. 
    Set RF PWR Fully Clockwise. VR14 25W (RCI-6900FHP) 
    100W (RCI-6900F 
                TB) 
    SSB Carrier 
    Balance Set radio to Fr. Pool 2, CH 19 USB TX mode. 
    AF signal 30mV, 1 KHz to microphone. 
    Connect Oscilloscope to antenna jack. VR7 Spurious Emission to 
    minimum. 
    CW TX  Set radio to Fr. Pool 2, CH 19 CW TX mode. 
    Plug in CW key. 
    Disconnect the Mic Jack. 
    Connect AC Voltmeter to EXT SP. VR9  200mV (Sine Wave) 
    SWR Meter  Set radio to Fr. Pool 2, CH 19 AM TX mode. 
    Set SWR/S/RF switch to SWR position. 
    Connect 100 Ohm to antenna jack. VR1 on 
    SWR P.C.B Adjust SWR needle 
    until it is on the “2” 
    SWR scale.  
    AM Modulation 
    FM Modulation 
    Set radio to Fr. Pool 2, CH 19 AM TX mode. 
    Set radio to Fr. Pool 2, CH 19 FM TX mode. 
    AF signal 30mV, 1 KHz to microphone. 
    Set Mic Gain Fully Clockwise. VR17 90% 
    4KHz 
     
    Frequency 
    Counter Adjust Set radio to Fr Pool 2, CH 19 AM RX mode. 
     VC1 on 
    frequency 
    counter  Display should be 
    28.9150 
     
    4.1.3 RECEIVER ALIGNMENT 
      
    						
    							 - 16 - 
    ITEM U.U.T. SETTING  ADJUST 
    POINT MEASUREMENT 
    AM Sensitivity  Set radio to Fr. Pool 2, CH 19 AM RX mode. 
    Set RF Gain Fully Clockwise. 
    Set SQ Fully Counter Clockwise. 
    Set VOL Control at 2 o’clock. 
    Set NB/ANL/OFF switch to OFF position. 
    Connect RF SG to antenna jack  
    Frequency 28.915 MHz, 1uV. Mod 30%. 
    Set radio to Fr. Pool 6, CH 40 AM RX mode. 
    RF SG setting 29.655 MHz. 
    Set radio to Fr. Pool 1, CH 1 AM RX mode. 
    RF SG setting 28.245 MHz. 
     L2,3,5,6,7,8, 
    9,10 
     
     
     
     
     
    L5,L6 
     
    L5,L6 
     Audio output > 2V 
    S/N > 10 dB. 
     
     
     
     
     
    For Balance between 
    CH 1 and CH 40. 
    USB Sensitivity Set radio to Fr. Pool 2, CH19 USB RX mode. 
    Set VOL Control Fully Clockwise. 
    RF SG setting 28.916 MHz, 0.5uV. Mod off. 
     L11,L12 
    Audio Output 
    > 2V 
    S/N > 10dB. 
    LSB Sensitivity Set radio to Fr. Pool 2, CH19 LSB RX mode. 
    Set VOL Control Fully Clockwise. 
    RF SG setting 28.914 MHz, 0.5uV. Mod off. 
     L11,L12 
    Audio Output 
    > 2V 
    S/N >10db. 
    FM Distortion  Set radio to Fr. Pool 2, CH 19 FM RX mode. 
    Set MODE switch to FM mode. 
    RF SG setting 28.915 MHz, 1mV. Mod 3KHz.
     
     L4  Audio output > 3V 
    Distortion < 10% 
    NB Adjust  Set radio to Fr. Pool 2, CH 19 AM RX mode 
    RF SG setting 28.915 MHz, 100uV. Mod off. 
    Set NB/ANL/OFF switch to NB/ANL 
    position. 
    Connect Voltmeter to TP1. 
     L1  DC Voltage to max. 
    ( > 2.0V ) 
    AM Squelch  Set radio to Fr. Pool 2, CH 19 AM RX mode. 
    Set SQ Control Fully Clockwise. 
    RF SG setting 28.915 MHz, 1 mV. Mod 30%. 
     VR4 Slowly  Adjust  very  slowly 
    until squelch just 
    open 
    SSB Squelch  Set radio to Fr. Pool 2, CH 19 USB RX mode. 
    Set SQ Control Fully Clockwise. 
    RF SG setting 28.915 MHz, 1 mV. Mod off. 
     VR3 Slowly  Adjust  very  slowly 
    until squelch just 
    open 
    AM S/RF Meter 
    AM S-Meter Set radio to Fr. Pool 2, CH 19 AM RX mode.  
    Set SWR/S/RF switch to S/RF position.  
    RF SG setting 28.915 MHz, 100uV. Mod 30%.
     
     VR1  Meter needle to S9 
    on the S scale 
    SSB S-Meter 
     
     
     Set radio to Fr. Pool 2, CH 19 USB RX mode.  
    Set SWR/S/RF switch to S/RF position.  
    RF SG setting 28.916 MHz, 100uV. Mod off. 
     VR2  Meter needle to S9 
    on the S scale 
    Figure 4-1 Transmitter test setup 
      
    						
    							 - 17 - 
      
    Figure 4-2 Receiver test setup 
     
     
     
     
     
     
     
     
     
     
     
     
      
    						
    							 - 18 - 
      
    Figure 4-3 Main PCB Adjustment Location 
     
     
     
     
     
     
     
     
     
     
     
    RCI-6900F HP 
    RCI-6900F TB  
     CHAPTER 5 
    MAINTENANCE  
    						
    							 - 19 - 
     
     
     
    5.0 PRECAUTIONS 
    The inherent quality of the solid-state components used in this transceiver will provide many years of 
    continuous use. Taking the following precautions will prevent damage to the transceiver. 
     
    (i) Never key the transmitter unless an antenna or suitable dummy load is connected to the antenna 
    receptacle.  
     
    (ii) Ensure that the input voltage does not exceed 16 VDC or fall below 11 VDC. 
     
    (iii) During alignment, do not transmit for more than 10 seconds at a time. Transmitting over long 
    periods can cause heat built-up and cause transmitter damage. 
     
    5.1 PERIODIC INSPECTION 
    This unit is aligned at the factory to deliver maximum performance. However, continued performance 
    cannot be expected without periodic inspection and maintenance. Important points to be checked 
    regularly are as follows; 
     
    Check Item  Action 
    Whip antenna 
    (option) If cracked or broken, replace it. 
    Coaxial cable  If sheath is cracked, seal with 
    vinyl tape. If immersed with 
    water, install new coaxial cable.  
    Coaxial & power 
    plug connections If loosened, reconnect. If 
    corroded, clean contacts. 
    Battery connection  If corroded, clean power 
    terminals. 
    Ground terminal  If corroded, clean terminal. 
     
    5.2 FUSE REPLACEMENT
      
    To protect the equipment from serious damage, a fuse is provided on the power supply lines. The fuses 
    protect against over voltage / reverse polarity or internal fault of the equipment. If the fuse has blown, 
    first find out the cause of the trouble before replacing it. A fuse rated for more than the transceiver 
    requirement should not be used, since it may permanently damage the equipment. Damage due to over 
    fusing is not covered by the warranty. 
      
     
     
     
     
     
     
     
     
    RCI-6900F HP  
    RCI-6900F TB  
     CHAPTER 6 
    DIAGRAMS & 
    PARTS LIST 
     
      
    						
    							 - 20 - 
     
    6.0 GENERAL 
    Information on most electrical and mechanical parts is included in the parts list. The reference 
    designators are in alphanumeric order. 
     
    6.1 ORDERING REPLACEMENT PARTS 
    Parts orders should be referred to the parts department at: 
     
    • Ranger Communications, Inc. 
       3377 Carmel Mountain Road 
       San Diego, CA 92121 
     
    Tel: 858-259-0287 
    Fax: 858-259-0437
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
         
    						
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