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Ranger RCI-6900F HP Tranciever Manual

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    							 - 1 - 
    RCI-6900F HP  
    RCI-6900F TB  
     TABLE OF  
    CONTENTS 
     
     
     
     PAGE 
    CHAPTER 1
      
    SPECIFICATIONS
      
    1.0  General  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 
    1.1  Transmitter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 
    1.2  Receiver   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 
      
    CHAPTER 2    
    OPERATION  
    2.0  Introduction   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   3 
    2.1  Control & Connections  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3 
    2.1.1  Front Panel  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3 
    2.1.2  Rear Panel   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 
    2.1.3  Frequency Chart  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6 
    2.2  Microphone   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7 
    2.3  Operation   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7 
    2.3.1  Procedure To Receive  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7 
    2.3.2  Procedure To Transmit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .  7 
    2.4  Alternate Microphones And Installation  . . . . . . . . . . . . . . . . . . . . . . . .  8 
      
    CHAPTER 3   
    CIRCUIT DESCRIPTION    
    3.0  Introduction   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   9 
    3.1  PLL Circuit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
     9 
    3.2  Receiver Circuit   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
     9 
    3.3  Transmitter Modulation Circuit   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
     9 
    3.4  Transmitter Amplifier Circuit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    9 
      
    CHAPTER 4   
    ALIGNMENT    
    4.0  Required Test Equipment  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   14 
    4.1  Alignment Procedures  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
     14 
    4.1.1  PLL Alignment  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
     14 
    4.1.2  Transmitter Alignment   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
     15 
    4.1.3  Receiver Alignment   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
     16 
      
    CHAPTER 5   
    MAINTENANCE    
    5.0  Precautions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   19 
    5.1  Periodic Inspection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   19 
    5.2  Fuse Replacement  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
     19 
      
    CHAPTER 6
      
    DIAGRAMS AND PART LIST   
    6.0  PCB Layout & Part List   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..   20 
        
    RCI-6900F HP  
    RCI-6900F TB  
     CHAPTER 1  
    SPECIFICATIONS  
    						
    							 - 2 - 
     
     
     
    1.0 GENERAL
      
    Model  RCI-6900F HP / RCI-6900F TB 
    Frequency Range  28.245 - 29.655MHz. 
    Emission Modes  CW/FM/AM/SSB (A1/F3/A3/A3J) 
    Frequency Control  Phase Lock Loop (PLL) synthesizer. 
    Frequency Tolerance 
    ± 0.005 %. 
    Frequency Stability 
    ± 0.001 %. 
    Operating Temperature Range 
    -30°C to +50°C. 
    Microphone  Dynamic PTT, 500 Ω 
    Input Voltage  13.8V DC  
    Current Drain: Transmit (AM full mod.)  RCI-6900F HP < 5A; RCI-6900F TB < 15A. 
    Current Drain : Receiver (Squelched) 
    ≤ 0.25A. 
                                            (Max. audio output)  < 0.5A. 
    Antenna Connector  UHF, SO239. 
    Dimensions : (RCI-6900F HP)  7 7/8”(W) x 10 3/4” (D) x 2 3/8”(H) 
                        : (RCI-6900F TB)  7 7/8” (W) x 9 1/4” (D) x 3 7/8” (H) 
    Weight   5 lb. (RCI-6900F HP), 7lb 6 oz (RCI-6900F TB) 
      
    1.1 TRANSMITTER
      
    AM/FM/CW ; SSB RF Power Output (RCI-6900FHP) 
    AM/FM/CW ; SSB RF Power Output (RCI-6900FTB) 10W ; 25W PEP 
    50W ; 100W PEP 
    RF Transmit Modes  CW/FM/AM/SSB. 
    Modulation   High and low level Class B, Amplitude Modulation. 
    Spurious Emissions  -50 dB. 
    Carrier Suppression  -35 dB. 
    Audio Frequency Response  300 to 2500 Hz  
    Antenna Impedance   50 Ohms. 
    Output Indicators  Meter shows relative RF output power, receive signal 
    and SWR. Transmit LED glows red when transmitter 
    is in operation.  
      
    1.2 RECEIVER
        
    Sensitivity For 10dB S/N (AM ; CW/SSB) 
    < 0.5 µV ; < 0.25 µV. 
    Sensitivity For 20dB S/N (FM) 
    < 0.5 µV.  
    IF Frequency   AM: 10.695 MHz 1st IF, 455 KHz 2nd IF. 
    Image Rejection   > 50 dB. 
    Adjacent Channel Selectivity  > -55 dB (AM/FM) ; > -60 dB (CW/SSB) 
    RF Gain Control   45 dB adjustable for optimum signal reception. 
    Automatic Gain Control (AGC) Figure Of Merit  100 mV for 10 dB Change in Audio Output. 
    Squelch 
    Adjustable; threshold less than 0.5 µV. 
    Noise Blanker   RF type. 
    Audio Output Power  2.5W @ 10% THD 
    Audio Frequency Response  300 to 2500 Hz. 
    Built-in Speaker  8 Ohms, 4 Watts. 
    External Speaker (Not Supplied)  8 Ohms; 4 Watts. 
     
    (SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE) 
     
    RCI-6900F HP  
    RCI-6900F TB  
     CHAPTER 2 
    OPERATION 
     
      
    						
    							 - 3 - 
     
      
    Figure 2-1 Front Panel 
     
    2.0 INTRODUCTION 
    This section explains the basic operating procedures for the RANGER RCI-6900F HP / RCI-6900F TB 
    mobile transceiver. 
     
    2.1 CONTROL AND CONNECTIONS 
     
    2.1.1 FRONT PANEL 
    Refer to the above Figure 2-1 for the location of the following controls. 
     
    1. ON/OFF VOLUME CONTROL    
    This knob controls the volume and the power to the radio. To turn the radio on, rotate the knob 
    clockwise. Turning the knob further will increase the volume of the receiver. 
     
    2. SQUELCH CONTROL 
    This switch is used to eliminate background noise being heard through the receiver which can be 
    disturbing when no transmissions are being received. To use this feature of your radio, gently turn the 
    switch fully counterclockwise, and then turn clockwise until the background noise is just eliminated. 
    Further clockwise rotation will increase the threshold level and only strong signals will be heard. 
     
    3. MIC GAIN CONTROL 
    Adjusts the microphone gain in the transmit mode. This control adjusts the gain to the extent that full 
    talk power is available several inches away from the microphone.  
     
    4. RF GAIN CONTROL 
    This control is used to reduce the gain of the RF amplifier under strong signal conditions. 
     
    5. TALKBACK CONTROL 
    Adjust this knob for desired volume of Talkback. This is used to monitor your own voice. For example, 
    you could use this feature to compare different microphones. 
     
    6. RF POWER CONTROL 
    This control allows the user to adjust RF power output.  
    						
    							 - 4 - 
     
    7. FR. POOL SELECTOR 
    This switch is used to select the frequency range of operation (1 - 6). 
     
    8. MODE SWITCH 
    This control allows you to select one of the following operating modes: CW/FM/AM/USB/LSB. 
     
    9. FINE/COARSE CONTROL 
    Allows variation of the receiver operating frequency above and below the assigned frequency. 
    Although this control is intended primarily to tune in SSB signal, it may be used to optimize AM/FM 
    signals as described in the operating procedure paragraphs. Coarse operates both TX/RX, Fine operate 
    in RX only. 
     
    10. CHANNEL SELECTOR 
    This control is used to select a desired transmit and receive channel. 
     
    11. FRONT PANEL METER 
    The Front Panel Meter allows the user to monitor signal strength, RF output power and SWR level. 
     
    12. TX/RX LED 
    The red LED indicates the unit is in the transmit mode. The green LED indicates the unit is in the 
    receive mode. 
     
    13. FREQUENCY COUNTER 
    This display indicates the frequency of operations. 
     
    14. ECHO/OFF SWITCH 
    This control is used for echo effect. 
     
    15. HI/LO SWITCH 
    This switch changes tone quality in receive only. In LO position, bass is increased and in HI position, 
    treble is increased. 
     
    16. S-RF/SWR SWITCH 
    This is a two-function switch. In the S-RF position, the meter will indicate the strength of the signal 
    being received, as well as the relative RF output of transmission. To use the meter to measure the 
    standing wave ratio, turn the switch to the SWR position. 
     
    17. NB/ANL/OFF SWITCH 
    In the NB/ANL position, the RF Noise Blanker and the Automatic Noise Limiter in the audio circuits 
    are also activated. The Noise Blanker is very effective in eliminating repetitive impulse noise such as 
    ignition interference. 
     
     
    18. R.B./OFF SWITCH 
    In the Roger Beep position, the radio transmits an audio tone at the end of your transmission to indicate 
    that transmission has ended. As a courtesy to others, use the Roger Beep only when necessary. 
     
    19. +10KHz/OFF SWITCH 
    When the switch is pressed the frequency is shifted 10KHz up. 
     
    20. CHANNEL DISPLAY  
    						
    							 - 5 - 
    The channel display indicates the current selected channel. 
     
    2.1.2 REAR PANEL   
    Figure 2-2 represents the location of the following connections: 
     
      
    Figure 2-2 Rear Panel 
     
    1. ANTENNA 
    This jack accepts 50 ohms coaxial cable with a PL-259 type plug. 
     
    2. POWER 
    This connector accepts 13.8V DC power cable with built-in fuse. The power cord provided with the 
    radio has a black and red wire. The black goes to negative and the red goes to positive. 
     
    3. CW. KEY 
    This is used for Morse Code operation. To operate this mode, connect a CW key to this jack, and place 
    the MODE switch in the CW position. 
     
    4. EXT. SP. 
    This jack accepts 4 to 8 ohms, 4 watts external speaker. When the external speaker is connected to this 
    jack, the built-in speaker will be disabled.  
     
     
     
     
    2.1.3 FREQUENCY CHART 
     
     FR. POOL 
    CHANNEL 1 (MHz)  2 (MHz)  3 (MHz)  4 (MHz)  5 (MHz)  6 (MHz) 
    1  28.245 28.695 29.145 28.315 28.765 29.215 
    2  28.255 28.705 29.155 28.325 28.775 29.225 
    3  28.265 28.715 29.165 28.335 28.785 29.235 
    4  28.285 28.735 29.185 28.355 28.805 29.255 
    5  28.295 28.745 29.195 28.365 28.815 29.265  
    						
    							 - 6 - 
    6  28.305 28.755 29.205 28.375 28.825 29.275 
    7  28.315 28.765 29.215 28.385 28.835 29.285 
    8  28.335 28.785 29.235 28.405 28.855 29.305 
    9  28.345 28.795 29.245 28.415 28.865 29.315 
    10  28.355 28.805 29.255 28.425 28.875 29.325 
    11  28.365 28.815 29.265 28.435 28.885 29.335 
    12  28.385 28.835 29.285 28.455 28.905 29.355 
    13  28.395 28.845 29.295 28.465 28.915 29.365 
    14  28.405 28.855 29.305 28.475 28.925 29.375 
    15  28.415 28.865 29.315 28.485 28.935 29.385 
    16  28.435 28.885 29.335 28.505 28.955 29.405 
    17  28.445 28.895 29.345 28.515 28.965 29.415 
    18  28.455 28.905 29.355 28.525 28.975 29.425 
    19  28.465 28.915 29.365 28.535 28.985 29.435 
    20  28.485 28.935 29.385 28.555 29.005 29.445 
    21  28.495 28.945 29.395 28.565 29.015 29.465 
    22  28.505 28.955 29.405 28.575 29.025 29.475 
    23  28.535 28.985 29.435 28.605 29.005 29.505 
    24  28.515 28.965 29.415 28.585 29.035 29.485 
    25  28.525 28.975 29.425 28.595 29.045 29.495 
    26  28.545 28.995 29.445 28.615 29.065 29.495 
    27  28.555 29.005 29.455 28.625 29.075 29.515 
    28  28.565 29.015 29.465 28.635 29.085 29.525 
    29  28.575 29.025 29.475 28.645 29.095 29.535 
    30  28.585 29.035 29.485 28.655 29.105 29.545 
    31  28.595 29.045 29.495 28.665 29.115 29.555 
    32  28.605 29.055 29.505 28.675 29.125 29.565 
    33  28.615 29.065 29.515 28.685 29.135 29.575 
    34  28.625 29.075 29.525 28.695 29.145 29.585 
    35  28.635 29.085 29.535 28.705 29.155 29.595 
    36  28.645 29.095 29.545 28.715 29.165 29.605 
    37  28.655 29.105 29.555 28.725 29.175 29.625 
    38  28.665 29.115 29.565 28.735 29.185 29.635 
    39  28.675 29.125 29.575 28.745 29.195 29.645 
    40  28.685 29.135 29.585 28.755 29.205 29.655 
     
     
     
    2.2 MICROPHONE 
    The receiver and transmitter are controlled by the push-to-talk switch on the microphone. Press the 
    switch and the transmitter is activated, release switch to receive. When transmitting, hold the 
    microphone two inches from the mouth and speak clearly in a normal voice. The radio comes complete 
    with a low impedance (500 ohm) dynamic microphone. 
     
    2.3 OPERATION 
     
    2.3.1 PROCEDURE TO RECEIVE 
    1. Be sure that power source, microphone and antenna are connected to the proper connectors before 
    going to the next step.  
    						
    							 - 7 - 
     
    2. Turn VOL.
     knob clockwise to apply power to the radio. 
     
    3. Set the VOL.
     to a comfortable listening level. 
     
    4. Set the MODE
     switch to the desired mode.   
     
    5. Listen to the background noise from the speaker. Turn the SQ
     knob slowly clockwise until the noise 
    just disappears. The SQ
     is now properly adjusted. The receiver will remain quiet until a signal is 
    actually received. Do not advance the control too far or some of weaker signals will not be heard. 
     
    6. Set the CHANNEL
     selector switch to the desired channel. 
     
    7. Set the RF GAIN
     control fully clockwise for maximum receive gain. 
     
    8. Adjust the FINE/COARSE
     control to clarify the SSB signals or to optimize AM/FM signals. 
     
    2.3.2 PROCEDURE TO TRANSMIT 
    1. Select the desired channel of transmission 
     
    2.  Set the MIC GAIN
     control fully clockwise. 
     
    3. If the channel is clear, depress the push-to-talk switch on the microphone and speak in a normal 
    voice. 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    2.4 ALTERNATE MICROPHONES AND INSTALLATION 
    For best results, the user should select a low impedance dynamic type microphone or a transistorized 
    microphone. Transistorized type microphones have a low output impedance characteristic. The 
    microphones must be provided with a four-lead cable. The audio conductor and its shielded lead 
    comprise two of the leads. The third lead is for transmit control and the fourth is for receiving control. 
    The microphone should provide the functions shown in schematic below (Figure 2-3).  
     
    4 WIRE MIC CABLE 
     
      Pin Number  Mic Cable Lead   
     1 Audio Shield  
     2 Audio Lead  
     3 Transmit Control   
    						
    							 - 8 - 
     4 Receive Control  
     
     
     
    Figure 2-3 Your Transceiver Microphone Schematic 
     
      
    Figure 2-5 Microphone plugs pins numbers viewed from rear of pin receptacle. 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
      
    RCI-6900F HP  
    RCI-6900F TB  
     CHAPTER 3 
    CIRCUIT 
    DESCRIPTION  
     
     
     
    3.0 INTRODUCTION 
    This section explains the technical theory of operation for the RCI-6900F HP / RCI-6900F TB mobile 
    transceiver. 
     
    3.1 PLL CIRCUIT 
    The Phase Lock Loop (PLL) circuit is responsible for developing the receiver’s first local oscillator 
    signal and the transmitter’s exciter signal. The PLL circuit consists primarily of IC2, IC3, IC4, IC5  
    						
    							 - 9 - 
    Q25, Q27, Q28, Q29 and Q61. The PLL circuit is programmed by the rotary channel switch GPS-0501. 
    The GPS-0501 communicates the correct binary data information to the programmable divider inside 
    of IC3. IC3 then controls the VCO (Voltage Controlled Oscillator), to oscillate on the correct 
    frequency. This signal is fed either into the receiver’s first mixer (for receive operation) or the 
    transmitter’s mixer (for transmit operation). 
     
    3.2 RECEIVER CIRCUIT  
    The incoming RF signal comes into the radio via the antenna and into the front-end pre-amp, Q17. The 
    RF signal is fed into the mixer circuit of the Q18 & Q19 and then into the AM IF section of the 
    receiver (depending on the mode of operation). The signal is then detected by either the AM detector or 
    product detector or then fed to the audio amplifier section of the receiver and finally out to the speaker. 
     
    3.3 TRANSMITTER MODULATION CIRCUIT 
    (i) The transmitter modulation circuit modulates the low-level RF signal from the PLL exciter circuit 
    with the user’s audio voice signal from the microphone. The audio from the microphone is then 
    amplified and fed into the transmit amplifier circuit. 
     
    (ii) If the transceiver is in the AM mode, the AF Power amplifier modulates the last RF amplifier, 
    which produces a true amplitude modulated RF signal. 
     
    3.4 TRANSMITTER AMPLIFIER CIRCUIT 
    The transmitter takes the basic exciter signal from the TX mixer and amplifies it through a series of 
    amplifiers consisting of Q50, Q51, Q49, Q47, Q48 and EPA010010B (only for RCI-6900F TB) where 
    it is sent out to the antenna connector. 
     
     
     
     
     
     
     
     
     
     
      
    						
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