Projector Christie Roadster S+20k User Manual
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OPERATION Roadster/Mirage S+ User’s Manual 3-73 Table 3.4. System Error Codes Code Description GENERAL 12 Software error. Contact dealer/factory. 13 CRC error in flash ROM. Download new software. 14 Engineering-only programming is complete. Call Christie, replace TIPM. 15 Attempting to download s/w code without being in boot mode 16 Invalid interrupt. Power off/on. If persists, contact dealer/factory. 17 User has forced system to stay in boot mode 18 Attempting to program boot mode without jumper LAMP / BALLAST 20 The lamp is unexpectedly on (likely a ballast and/or wiring problem) 21 Lamp airflow is low; overheating imminent 23 Cannot read valid ballast ID 26 Lamp door is open, or lamp is not installed (interlock) 27 Lamp cannot ignite 28 Lamp has turned off unexpectedly 29 Lamp ballast is overheated 2D Unknown or invalid Ballast ID, usually caused by faulty ballast cable or faulty ballast. POWER & COOLING 46 Red DMD heat sink has overheated 47 Green DMD heat sink has overheated 48 Blue DMD heat sink has overheated 49 Prism has overheated (not applicable to Roadster S+12K) 4C Projector has shut down due to critical error C0 Lamp cannot ignite due to blower failure C6 TIPM is overheated C7 TIPM is approaching the over-temperature threshold 53 Card cage fan failed (Fan 3) NOTE: may be connected as fan 4 or 5 54 LVPS fan failed fan failed (Fan 4) NOTE: may be connected as fan 3 or 5 55 Exhaust fan failed (Fan 5) NOTE: may be connected as fan 3 or 4 56 Prism fan failed (Fan 6) 57 Red DMD fan failed (Fan 7) TIPM (10-bit Image Processor) 60 Boot code CRC failed 61 Unable to program DigMux PLD 62 Unable to program Control PLD 63 Unable to program Bubks PLD 64 Unrecognized ROM type 65 Write to flash ROM failed 66 General TIPM failure 67 Downloaded code will not fit into ROMs 68 Communication failure with scalar on TIPM Keypad and EEPROM 70 Unable to access EEPROM on the built-in keypad 71 EEPROM memory on the built-in keypad has reinitialized PANEL DRIVER or FORMATTERS 80 Unrecognized Panel Driver 81 Unable to program device on Panel Driver 82 TI flash download failure 83 TI flash download failure 84 TI flash download failure 85 TI - I2C write failure 86 One or more Formatters is not responding — probable Formatter s/w fault 87 Formatter reports consecutive RDRAM failures 88 Red modular Formatter communication failure 89 Green modular Formatter communication failure 8A Blue modular Formatter communication failure 93 Modular Formatter architecture error 94 Modular Formatter / DMD mismatch 95 Modular Formatter sequence mismatch MISCELLANEOUS A0 Unable to program the optional interface module A1 Unable to power the optional interface module A2 Unable to program the Dual Slot Backplane Module (DSBP) A3 Unable to program the warping module option (ChristieTWIST) If you encounter a system error, clear it with Exi t Exi t. If necessary, try resetting the projector by powering it off and on again (cooling if necessary). Contact dealer/factory if error persists. The specific code number identifies the source of the error detected, and is particularly useful in cases wher8e the projector is too far away to read the accompanying text message in the LCD status display window. For example, the code “21” means the lamp could not be turned on. Error codes for this projector are listed in Table 3.4.
Section 4 Maintenance Roadster/Mirage S+ User’s Manual 4-1 This projector is safety agency approved and is designed for safe and reliable operation. However, safe operation cannot be assured by design alone; installers, maintainers, and users must maintain a safe operating environment for the system. Please read through and understand the following warnings and guidelines promoting safe usage of the projector. WARNING Always remove the lens when shipping the projector. WARNING NEVER look directly into the projector lens. The high brightness of this projector could cause permanent eye damage. WARNING For protection from ultraviolet radiation, keep all projector shielding intact during operation. Installation should be performed by qualified personnel ONLY. Observe and follow all warnings and instructions marked on the projector. The exclamation point within the equilateral triangle alerts the user to important operating and maintenance (servicing) instructions in the literature accompanying the projector. The lightning flash and arrowhead symbol within the equilateral triangle alerts the user to non-insulated “dangerous voltage” within the projector’s enclosure that may be of sufficient magnitude to constitute a risk of electric shock. Operate the projector in an environment that meets the operating range specifications in Section 6, Specifications. Do not operate the projector close to water, such as near a swimming pool. Do not place the projector on an unstable cart, stand or table. If the projector is to be ceiling mounted, only use the Christie-approved ceiling mount fixture designed for your projector. 4.1 Warnings and Guidelines Labels and Markings ' Projector Location '
MAINTENANCE 4-2 Roadster/Mirage S+ User’s Manual A projector and cart combination should be used with care. Sudden stops, excessive force, and uneven surfaces may cause the projector and cart combination to overturn. LAMP: Do not operate the Bubble lamp for more than the lamp’s warranty limit; risk of the lamp shattering increases as a result of changes in the quartz glass that occur with use. Operation beyond the lamp’s warranty limit also significantly reduces brightness output. WARNING Wait approximately 5 minutes after powering down the projector to allow internal cooling fans to stop and for the lamp to cool sufficiently before removing. Never attempt to remove the lamp housing directly after use. The lamp is under great pressure when hot and may explode, causing personal injury and/or property damage. Allow cooling completely. The Bubble lamp operates at a very high temperature and pressure. Failure to allow the lamp to sufficiently cool prior to handling could result in an explosion causing personal injury and/or property damage. After turning the projector off it is important that you wait at least five minutes before unplugging it. This provides enough time for the internal lamp cooling fans to cool the lamp and to automatically shut off. Cool completely before handling. WARNING Use only lamps supplied by Christie. Use lamps of the correct wattage for your projector model when replacing. FILTER: Replace the front filter when you replace the lamp or sooner. If this filter is not replaced, airflow may become restricted and cause the projector to overheat. See 4.4, Replacing the Lamp and Filter for the complete replacement procedure. WARNING Use only filters supplied by Christie. The North American rated line cord is provided with each projector. Ensure that you are using a line cord that meets the appropriate rating standards (CCC for use in China, PSE for use in Japan). Only use attachments or accessories recommended by Christie, such as the specific power cord supplied. Use of other attachments or accessories with this projector may result in the risk of fire, shock or personal injury. WARNING Use only the AC power cord supplied. Do not attempt operation if the AC supply and cord are not within the specified voltage and power range. See Section 6.
MAINTENANCE 4-4 Roadster/Mirage S+ User’s Manual WARNING Always power down and unplug the projector before cleaning or servicing. Table 4.1. Maintenance Guide Part Description Frequency Action Lens As required CLEAN: Clean if absolutely necessary. A small amount of dust on the lens has very little affect on picture quality. To clean: Apply a solvent such as acetone, alcohol or vinegar sparingly to clean, lint- free lens tissue. Wipe across the surface of the lens. Do not scrub or rub tissue in circular motion, this will scratch the lens. Do not reuse tissue. Do not use cleaning tools treated with Ether. If particles still appear on the lens, try using compressed air to remove. As required CLEAN: Clean if absolutely necessary. Never touch the glass surface of the lamp. Fingerprints left on the glass will seriously degrade lamp performance or cause “hotspots” which can lead to an accumulation of intense heat in the touched area and cause the lamp to shatter. To clean: Wait until lamp is cool. Moisten a clean, lint-free cotton cloth with isopropyl alcohol and gently rub the surface of the glass in a circular motion until clean. Lamp 1000 hrs or sooner if required REPLACE: Refer to 4.4 Lamp and Filter Replacement procedure later in this section. Filters Whenever a lamp is replaced or sooner if required REPLACE: Do not reuse old filters. Use the filter provided in the Christie Lamp and Filter Kit. Covers (External) As required CLEAN: Clean dust from external covers using a clean, lint free cotton cloth as required. NOTE: Before cleaning the modules, it is recommended that you install the lens cap. This will keep dust particles from settling on the glass surface of the lens. WARNING Proper face shield and protective gloves are required if the lamp module is removed from the projector. 4.2 Cleaning
MAINTENANCE Roadster/Mirage S+ User’s Manual 4-5 The IR Remote Keypad uses two AA size, 1.5V batteries (preferably alkaline). To install new batteries: 1) Open the battery compartment at the backside of the keypad by placing your thumb in the oval depression and sliding the cover out about ½ inch. See Figure 4.1. Remove the old batteries and properly discard. Wait a minute or two. 2) Place the new batteries in the compartment, orienting the positive/negative of each battery according to the labels in the compartment. When the batteries are in place, replace the cover by placing the cover ½ inch from its closed position and slide it into place. Do not force the cover. NOTE: Always wait a minute or two when replacing batteries so that the internal electronics discharge and can recognize the change. For this procedure you will need the appropriate Roadster S+12K, Roadster S+16K/Mirage S+14K or Roadster S+20K Lamp and Filter Replacement Kit manufactured by Christie Digital Systems. See Table 4.2 below. Table 4.2. Lamp and Filter Kits Projector Model Lamp Type (Watts) Lamp/Filter Kit Required Roadster S+12K (38-DSP210-02) ( 38-DSP210-52) 2.0kW 03-900519-01P 03-900519-51P Roadster S+16K (38-DSP214-03) ( 38-DSP214-53) 03-900518-01P 03-900518-51P Mirage S+14K (38-DSP214-04) (38-DSP214-54) 2.4kW 03-900518-01P 03-900518-51P Roadster S+20K (104-001001) ( 104-001101) 3.0kW 003-000306 003-000306-02 A bubble lamp permanently mounted inside its own protective assembly provides the high brightness of your projector. Using this module beyond its warranted life is not recommended—changes in the quartz of the bulb can lead to reliability problems, poor performance or sudden lamp expiry. The filter should always be changed when the lamp is replaced, or sooner in dusty environments. The lamp module is calibrated for maximum performance and brightness in this projector. Do not attempt to re-align or adjust the lamp module. 4.3 Replacing Keypad Batteries 4.4 Replacing the Lamp and Filter Figure 4.1. Replacing Batteries
MAINTENANCE 4-6 Roadster/Mirage S+ User’s Manual How old is the lamp? The number of hours logged on the current lamp appears both in the Lamp menu and the Status menu. In the Status menu, do not confuse “Lamp Hours” with “Lamp Counter” which indicates the number of hours logged during the current rental period only and is normally used for rental projectors only. NOTE: As the lamp nears its limit (as set in Lamp Limit), a message can appear on screen to warn that the lamp needs to be replaced. The LED’s next to the built-in keypad will flash “LP” when lamp time has expired. To make sure that this warning appears, enter a checkmark in the Lamp Message checkbox located in the Lamp submenu. TOOLS: A #2 Phillips screwdriver is required. All access panels’ screws are ¼-turn to lock/unlock. Warnings Lamp replacement must be performed by a qualified service technician. Cool the lamp completely and handle by the housing only. Install the correct wattage lamp supplied by Christie (see above) and read the Lamp Replacement procedure in its entirety before proceeding. Do not touch the glass surface of the lamp. Fingerprints left on the surface can lead to an intense accumulation of heat called a “hotspot”, which could potentially result in the lamp shattering. It is recommended you wear clean, lint-free gloves and a face shield when working with the lamp. 1. TURN THE LAMP OFF Press (power) to turn the lamp off. Allow the cooling fans to stop automatically (within approximately 5 minutes) before proceeding with Step 2. This wait period is also required to allow the lamp to sufficiently cool before handling. 2. UNPLUG THE PROJECTOR When the cooling fans have stopped, turn the projector’s main switch off, and unplug. WARNING Always power down and unplug the projector prior to servicing. Allow the lamps to cool before handling Lamp Replacement ' Procedure
MAINTENANCE Roadster/Mirage S+ User’s Manual 4-7 3. OPEN THE LAMP DOOR WARNING Protective gear required. Wear a face shield. Using a #2 Phillips screwdriver, loosen the ¼-turn lock screws (2) securing the lamp door, which is located at the rear of the projector below the input panel. See Figure 4.2. 4. REMOVE LAMP RETAINING BAR Remove the two (2) screws that secure the retaining bar along the bottom edge of the lamp module using a #2 Phillips screwdriver. See Figure 4.3. Swing the bar aside—it is hinged on the left. 5. REMOVE THE LAMP MODULE Firmly grasp the handle and pull the lamp module straight out of the projector. See Figure 4.4. Discard the lamp using safe disposal/recycling practices. Figure 4.2. Open Lamp Door Figure 4.3. Remove Retaining Bar Figure 4.4. Remove Lamp Module
MAINTENANCE 4-8 Roadster/Mirage S+ User’s Manual 6. INSERT THE NEW LAMP MODULE Align the base plate of the new lamp module under both side alignment guides (see right). Slide the module fully into the projector in the same orientation you removed the old lamp module. Push with normal force until the resistance increases, then firmly push module another ½ inch. NOTE: The lamp module must make full contact with the lamp connectors. Increased resistance when sliding the module in indicates initial contact with these connectors—push firmly at this point. WARNING Improper installation could cause a serious meltdown inside the projector. 7. RE-INSTALL LAMP RETAINING BAR Position the retaining bar along the bottom edge of the lamp module, with its ends under the alignment guides. If the bar does not fit, push the lamp module further in. See Figure 4.5. IMPORTANT The tightening order of the screws is critical for proper lamp contact and alignment.