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Panasonic MVA Series Air Handling Unit Mva18 24 30 36 42 48 60 Fbas6hbcp Installation Operation And Maintenance Manual
Panasonic MVA Series Air Handling Unit Mva18 24 30 36 42 48 60 Fbas6hbcp Installation Operation And Maintenance Manual
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035-000039-001 Page 21 of 32 MVA IOM 1.3 9-10-2014 INSTALLATION-ELECTRICAL (cont’d) TYPICAL WIRING—ELECTRIC HEAT TYPICAL WIRING DIAGRAMS— Electric Heat: 3-6kW and 8-9.5kW TYPICAL WIRING—ELECTRIC HEAT 3
035-000039-001 Page 22 of 32 MVA IOM 1.3 9-10-2014 START-UP Pre-Startup Building Envelope—All building windows and doors should be installed and closed before starting unit. During summer construction, avoid unit sweating by allowing for gradual pull down: use reduced capacity and use maximum available airflow. Temperature Controls-Check that unit is connected to the controls system and communicating properly. Outside Air and Freeze Protection WARNING: Insure that the property is protected against freezing conditions Failure to provide freeze protection may result in property damage.Freeze protection measures are customer-provided and installed and include but are not limited to low-limit thermostats, automatic temper- ature controls, and outside air dampers. Startup 1. Insure electrical installation agrees with the unit name- plate (voltage, branch circuit protection, wire size). 2. Close all panels and access doors. Make sure filter me- dia is clean before starting unit. Replace filter if neces- sary. 3. Verify that discharge ductwork and input plenum are in place and secure. 4. Apply power to unit. If unit is equipped with on-board power switch(es), turn switch(es) to the “On” position. 5. Insure that controls system has power and is operational. 6. Force control system to send fan on signal and speed signal. Refer to unit wiring diagram and electrical section for fan speed control arrangement. 7. Fan should start and run. Make sure fan operates with- out significant noise or vibration. 8. Allow control system to start condensing unit, or as re- quired for the installation. 9. Complete the checklist on the Start-Up Report. 10. Follow additional startup procedures for the system as required by the condensing unit. Fan Airflow Step-Up If the duct system ESP is higher than planned and increased Air Handler ESP is needed, shift the terminals as shown in Figure 15. Refer to Airflow tables and curves for airflow performance. Fig. 14 — Fan Wheel Rotation— FORWARD CURVED FAN
035-000039-001 Page 23 of 32 MVA IOM 1.3 9-10-2014 MVA18Areas not recommend for operation due to excess velocity Fan Setting RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTSHigh Top 969 833 188 1022 804 197 1067 780 206 1132 743 215 1173 711 222 1201 666 224High 902 774 156 955 749 163 1016 717 173 1067 690 181 1102 656 193 1144 611 201Medium 898 772 152 960 737 160 1012 711 169 1091 669 176 1132 633 182 1158 569 187Low 827 711 116 897 670 123 956 641 131 1050 596 137 1090 555 142 1115 473 149 MVA24 Fan Setting RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTSHigh Top 1236 1052 394 1265 1034 396 1301 996 383 1327 953 345 1351 897 340 1430 838 261High 1109 959 284 1155 929 296 1198 908 302 1233 882 311 1284 849 319 1304 780 302Medium 969 833 188 1022 804 197 1067 780 206 1132 743 215 1173 711 222 1201 666 224Low 902 774 156 955 749 163 1016 717 173 1067 690 181 1102 656 193 1144 611 201 MVA30 Fan Setting RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTSHigh Top 828 1263 275 851 1221 287 865 1186 286 898 1142 301 922 1105 306 915 1082 309High 764 1160 219 795 1114 224 819 1076 239 843 1037 241 825 1014 243 874 975 251Medium 708 1064 171 737 1017 175 758 973 178 794 932 190 785 886 194 856 844 204Low 630 940 121 663 892 125 693 835 130 730 797 138 750 743 143 806 696 152 MVA36 Fan Setting RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTSHigh Top 934 1425 406 943 1396 414 966 1358 417 988 1319 426 1005 1279 432 1032 1246 440High 881 1342 393 900 1311 347 920 1271 356 939 1229 356 967 1195 365 986 1160 370Medium 764 1160 219 795 1114 224 819 1076 239 843 1037 241 825 1014 243 874 975 251Low 708 1064 171 737 1017 175 758 973 178 794 932 190 785 886 194 856 844 204 MVA42 Fan Setting RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTSHigh Top 967 1722 525 985 1679 529 1009 1642 541 1029 1597 546 1050 1557 558 1071 1510 567High 835 1475 332 862 1425 343 890 1388 353 918 1335 365 940 1287 372 970 1238 370Medium 760 1311 248 784 1271 258 803 1229 263 834 1195 274 870 1151 286 900 1114 290Low 717 1228 211 742 1184 218 767 1140 225 803 1099 236 840 1046 246 878 994 254 MVA48 Fan Setting RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTSHigh Top 1057 1894 1040 1080 1872 1031 1093 1816 1020 1104 1764 1010 1109 1685 990 1122 1629 975High 967 1722 525 985 1679 529 1009 1642 541 1029 1597 546 1050 1557 558 1071 1510 567Medium 835 1475 332 862 1425 343 890 1388 353 918 1335 365 940 1287 372 970 1238 370Low 760 1311 248 784 1271 258 803 1229 263 834 1195 274 870 1151 286 900 1114 290 MVA60 Fan Setting RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTS RPM SCFM WATTSHigh Top 982 2323 1010 1010 2269 1040 1037 2222 1050 1064 2180 1070 1093 2132 1090 1115 2092 1110High 878 2082 699 909 2027 711 946 1959 733 979 1932 754 1007 1889 771 1038 1844 791Medium 760 1793 427 807 1716 450 825 1667 466 873 1623 488 913 1577 506 956 1517 520Low 689 1603 314 724 1544 326 761 1489 342 805 1425 362 846 1373 380 890 1335 400NOTES:1. Data at sea level w/ 1 throw-away filter and dry coil. ESP0.000 0.100 0.200 0.300 0.400 0.500 ESP0.000 0.100 0.200 0.300 0.400 0.500 ESP0.000 0.100 0.200 0.300 0.400 0.500 ESP0.000 0.100 0.200 0.300 0.400 0.500 ESP0.000 0.100 0.200 0.300 0.400 0.500 ESP0.000 0.100 0.200 0.300 0.400 0.500 ESP0.000 0.100 0.200 0.300 0.400 0.500 Figure 15 Increasing ESP setting Stay Shift allthreedown As ShippedHigher Fan Setting AirflowPerformance
035-000039-001 Page 24 of 32 MVA IOM 1.3 9-10-2014 HTHML Areanotrecommendedforusefor exessiveairflow 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 400 500 600 700 800 900Airflow (SCFM) ExternalStaticPressure(inchW.G.) MVA18 HTHML Areanotrecommendedforusefor exessiveairflow 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 600 700 800 900 1000 1100Airflow (SCFM) ExternalStaticPressure(inchW.G.) MVA24 HTHML 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 600 700 800 900 1000 1100 1200 1300Airflow (SCFM) ExternalStaticPressure(inchW.G.) MVA30 HTHML 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 800 900 1000 1100 1200 1300 1400 1500Airflow (SCFM) ExternalStaticPressure(inchW.G.) MVA36 HTHML 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 800 1000 1200 1400 1600 1800Airflow (SCFM) ExternalStaticPressure(inchW.G.) MVA42 HTHML 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 1000 1200 1400 1600 1800 2000Airflow (SCFM) ExternalStaticPressure(inchW.G.) MVA48 HTHML 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 1200 1400 1600 1800 2000 2200 2400Airflow (SCFM) ExternalStaticPressure(inchW.G.) MVA60 Airflow Performance Curves
035-000039-001 Page 25 of 32 MVA IOM 1.3 9-10-2014 SERVICE General 1. Review Safety Considerations at beginning of these instructions. Good safety habits are im- portant tools when performing service proce- dures. 2. To make speed measurements, use a laser-style tachometer. Fan Motor Replacement WARNING: Shut off motor power and lock out power supply. Remove Blower/Motor Assembly Procedure: 1. Disconnect wiring harness plugs from motor (Fig. 16 and 17). 2. Remove blower mounting bolts, which secure the blower rails upward against the blower deck (2ea). 3. Remove motor/wheel assembly from the MVA unit by sliding out (Figure 18). 4. See Figure 19. Loosen shaft set screw (opposite motor side) and motor mount tightening screw until motor can be removed. 5. Remove motor. Install new motor (Fig. 20), tight- en motor mount bolt, then locate fan wheel and tighten shaft set screw. 6. Reverse steps 1-4 to reinstall fan. Make sure that the two clips at the back hold the blower rails up against the blower deck. 7. Spin fan by hand to make sure there is no rub- bing or interference. 8. Close unit access doors, remove lockout/tag out and restore the unit to operation. DANGER NEVER enter an enclosed fan cabinet or reach into a unit while the fan is running. LOCK OPEN AND TAG the fan motor power dis- connect switch before working on a fan. Take fus- es with you and note removal on tag. Electric shock can cause personal injury or death. LOCK OPEN AND TAG the electric heat coil pow- er disconnect switch before working on or near heaters. Failure to follow these warnings could lead to per- sonal injury or death. Figure 16 Figure 17 MOTORHARNESS &CONNECTORS MOTORHARNESS &CONNECTORS
035-000039-001 Page 26 of 32 MVA IOM 1.3 9-10-2014 Fan System Periodic Maintenance 1. Use of a Preventive Maintenance program is strongly recommended to insure that the unit oper- ates safely and efficiently. 2. Motor bearings are permanently sealed and do not require lubrication. 3. Clean the fan’s flow area - maintenance interval in accordance with the degree of contamination. 4. The fan wheel can be cleaned with a moist cloth. 5. Do not use any aggressive, paint solvent cleaning agents when cleaning. 6. Never use a high-pressure cleaner or water-spray for cleaning - particularly when the fan is running. Coil Cleaning DETERGENT — Spray mild detergent solution on coils with garden-type sprayer. Rinse with fresh water. Check to ensure condensate line is free. Excess water from cleaning may flood unit if condensate line is plugged. DANGER NEVER enter an enclosed fan cabinet or reach into a unit while the fan is running. LOCK OPEN AND TAG the fan motor power dis- connect switch before working on a fan. Take fus- es with you and note removal on tag. Electric shock can cause personal injury or death. LOCK OPEN AND TAG the electric heat coil pow- er disconnect switch before working on or near heaters. Failure to follow these warnings could lead to per- sonal injury or death. Figure 18 MOTOR/BLOWERSLIDES OUT Figure 19 Figure 20
035-000039-001 Page 27 of 32 MVA IOM 1.3 9-10-2014 SERVICE—Filters Filters FILTER SECTIONS — Open or remove filter panel to replace old filter with a new filter. See physical data tables for filter data. See Figure 21. Access Panels The 3 sections of the unit can be reached using the front access panels, removable using 5/16” socket or driver or flat head screwdriver. See Figure 22. Figure 21 Figure 22
035-000039-001 Page 28 of 32 MVA IOM 1.3 9-10-2014 1. Perform procedure on the ground for safety. If working at heights USE EXTREME CAUTION ob- serve all FALL SAFETY considerations. Under all conditions, LOCK OUT all power supplies before performing this procedure. W ARNING! Coil sec- tion can be heavy—use proper lifting equipment. 2. Isolate coil and reclaim refrigerant. Disconnect unit from piping. Remove supply piping to allow access into the coil section from the front. 3. Remove blower access door and coil access doors. 4. Carefully remove temperature sensors from the coil and set them aside, clear of the coil & drain pan assembly. Disconnect electronic expansion valve (EEV) wiring from the EEV. 5. Remove 4 screws on the drain pan side of the cabinet (right side shown in Fig. 23). Remove 4 screws from coil support side of the cabinet (left side shown in Fig. 23). 6. Slide coil & drain pan assembly out of the unit (Fig 19). 7. Coil can be detached from drain pan using 5/16” driver, 2 screws. Coil can be detached from coil support using 5/16” driver, 4 screws. 8. Follow instructions in reverse to install new coil. SERVICE-Coil Removal and Reinstallation Procedure Figure 23 9. Re-install sensors back in original posi- tions. CAUTION! Be sure to place sen- sors in correct locations for proper unit operation. 10. Re-install wiring to EEV. 11. Re-install unit access panels. 12. Return unit to service. COIL SUPPORT DRAIN PAN
035-000039-001 Page 29 of 32 MVA IOM 1.3 9-10-2014 UNIT ELECTRICAL RATINGS
035-000039-001 Page 30 of 32 MVA IOM 1.3 9-10-2014 UNIT DIMENSIONSMVA18-60 Elec Heat Ready RH Drain Connections—Configuration B