MSI 7300 Dynalink 2 Manual
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Communication Setup 37 6.2 Printer Setup The RS-232 comm port is capable of outputing tension data. All the weight modes the Dyna-Link can measure are available in user formatted form. The control mode program is what causes the Dyna-Link 2 to print. • USER – the assigned F-Key is pressed, then one transmission of the selected stri ng type is output. • On Load – when the tension on the link is stable, one transmission will output, then t he tension must return to zero to enable another print to output. • Continuous – program the interval in seconds up to 65,535 seconds. Setting the interval to 0 will set an interval as fast as the system can go. To disable pri nting , simply don’t program an F-Key to print and set the control to “USER” or turn the control mode to “OFF.” PRINT STRINGS 6WUQ* &QWUO 5DWH 2II 8VHU /RDG &RQWOff(default) F key On Stable Load Continuous PRINT CONTROLPrint String Output Rate Number entry screen (0-65535 seconds) 3ULQW ENTER/SELECT F1 Print String Format Number entry screen 1= Current Wt (Wt-Unit-Mode ©) 2= Net Wt (Wt-Unit-Net ) 3= Gross Wt (Wt-Unit-Grs ) 4= Tare Wt (Wt-Unit-Tare ) 5= Total Wt (Wt-Unit-Total ) 6= Total Count (#Samples-TCNT ) 7= Current Wt (no units or mode ) 8= (Reserved) 9= CR-LF () 0 ZERO F1F2 Affects continuous mode only Press Simultaneously Figure 6-2 Print Output Setup Menu
38 MSI-7300 Operator’s Manual 6.2.1 Standard Print Strings 1 Current Te n s i o n Fixed output length: 16. Leadin g zero s suppressed except for the LSD. TTTTTTTspUUspMMMMMcrlf TTTTTTT – tension data with -sign if necessary. UU – units MMMMM – tension mode which for “1” is either NET or GROSS 2 Net T ension Fixed output length:16. Leading zer os suppressed except for the LSD. TTTTTTTspUUspNETspspcrlf 3 Gross Te n s i o n Fixed output length: 16. Leadin g zero s suppressed except for the LSD. TTTTTTTspUUspGROSScrlf 4 Ta r e W e i g h t Fixed output length:16. Leading zer os suppressed except for the LSD. TTTTTTTspUUspTA R Ecrlf 5 To t a l Wei ght Fixed output length: 16. Leadin g zero s suppressed except for the LSD. TTTTTTTTTspUUspTTLcrlf 6 Number of Samples Tot a l e d Fixed output length: 16. Leadin g zero s suppressed except for the LSD. spspspspspsp SSSSSSSspT- C N Tspcrlf 7 Current Wei ght Mode Net, Gross, Peak, etc sp MMMMMcrlf 8/9 Carriage Return / Line Feed Used to add a space between print records. crlf Table 6-1. Standard Print Strings In the string number entry screen, you can enter combinations of the standard print strings. For example, t o get a NET GROSS TARE printout with a space between records, simply enter “2349.” Using SCCMP application (ScaleCore configuration management program), custom output strings are possible. See the ScCMP programming guide for details. NoteScCMP programming can be found on the CD included with the product or can be downloaded from the MSI website. The serial output is configured as 9600 baud, Xon/Xoff handshaking, no hardware handshaking, 1 stop bit, no parity. Other baud rates are possible by special order only.
Communication Setup 39 6.2.2 1) With the 7300 on, press the F1 and F2key simultaneously. 2) The LCD shows Print. Press F1. 3) The submenu item StrnG appears. Press F1. 4) The current print mode format number is displayed. 5) Set up a print format with one or more digits representing the data type required for the print output. In this example, we’ll set the print format for a net, gross, tare output with a carriage return/line feed between each print output. The number entry required will be 2349. The 2 is for net weight, the 3 for gross weight, the 4 for tare weight, and the 9 inserts a space beforethe next print output. 6) Using the F2 Key, scroll through the digits until the desired digit is shown, then press F1 to enter the digit value. Repeat for the remaining digits. 7) When the entire number is displayed press F1. The next item in the print menu appears, Cntrl. 8) Press F1 to enter the print control menu. The last set control mode will appear. 9) To change the print control mode, press F2. In this example, we’ll set the print control mode to continuous. 10) Press F2 key until the desired print control mode is shown. 11) When the desired print mode is shown, push F1 to save. The next print setup item, rAte appears. If you have set continuous (cont) as your print control, proceed to step 12). For any other control mode jump to step 15 0 ZERO F1F2 Press and Hold blinking blinkingfixed fixed fixed &QWUO ENTER/SELECT F1 ENTER/SELECT F1 ENTER/SELECT F1 Next Print Menu Item 3ULQW 6WUQ ENTER/SELECT F1 ENTER/SELECT F1 blinking SCROLL F2 SCROLL F2 ENTER/SELECT F1 ENTER/SELECT F1fixed blinking SCROLL F2 SCROLL F2 Example Value blinking SCROLL F2blinking ENTER/SELECT F12)) SCROLL F22)) SCROLL F28V(U Function Key Prints Print is disabled SCROLL F2/R$G SCROLL F2&RQW Function Key Prints Print is disabled UDWH Next Print Menu Item ENTER/SELECT F1 1= Current Wt (Wt-Unit-Mode )2= Net Wt (Wt-Unit-Net )3= Gross Wt (Wt-Unit-Grs )4= Tare Wt (Wt-Unit-Tare )5= Total Wt (Wt-Unit-Total )6= Total Count (#Samples-TCNT )7= Current Wt (no units or mode )8= (Reserved)9= CR-LF () Printer Output Setup Figure 6-3 Printer Output Setup
12) PressF1 to enter the print rate number entry screen. The current print rate appears on the LCD. In this example, we’ll set the print rate to an output rate of once every two seconds. 13) Press F2 to change the print rate. Use F2 to scroll the number, enter each number with the F1 key. 14) When the entire number is displayed, press F1 again to finalize the seconds entry. The next print menu Item appears, String. 15) Exit the print setup menu by pressing ZERO twice. The message Store appears briefly then normal link operation starts. ENTER/SELECT F1blinkingExample Value blinking SCROLL F2blinking fixed ENTER/SELECT F1 SCROLL F2 ENTER/SELECT F16WUQ 0 EXIT/SAVE ZERO 0 EXIT/SAVE ZEROU)6WRUH The number represents the print interval rate in seconds. Use 0 for the fastest the Dyna-Link can go (~5 times per second). To set a once a minute transmission, set the rate to 60. To set once per hour, set the rate to 3600, etc. Largest possible entry is 65535 which is >18 hours. 40 MSI-7300 Operator’s Manual Figure 6-3 Print Output Setup (continued)
Communication Setup 41 6.3 Comm Port Hardware The Dyna-Link 2 RS-232 comm port is used for software updates, connecting to a remote display, and for connecting to any RS-232 device. Table 6-2. Comm Port Hardware ConnectorM12 industrial IP67 rated. An adapter cable (P/N 503363) is re quired to connect the Dyna-Link 2 to a computer. This adapter cable converts the Dyna-Link 2 connector to a standard D9 serial connector. Data Configuration The data output is fixed at 8-1-N. Baud Rate Programmable for 300 to 230.4k baud in eight steps. The bootloader for updating software is always 38.4k baud. Handshaking No hardware handshaking is supported XON/XOFF softwar e handshaking is always on. It may be necessary to disconnect the shield drain wire at the D-9 connector frame to prevent ground loops. Ground loops can cause unstable readings. In extreme cases it may be necessary to use an opto-isolated RS-232 interface.Note Figure 6-4 Serial Cable Schematic, DCE Configuration for Connecting to a Computer Figure 6-5 Serial Cable Schematic, DTE Configuration for Connecting Directly to a DCE Printer
42 MSI-7300 Operator’s Manual 6.4 802.15.4 RF Network Setup When equipped with the 802.15.4 option, the Dyna-Link 2 can connect with an MSI-8000 Remote Display or an 802.15.4 modem. The unit uses three numbers to connect to an 802.15.4 piconet: 1. ScaleCore ID – uniquely identifies each ScaleCore device in a piconet. It has a range of 0-254 and must not be duplicated within the same RF channel. For the MSI-8000 as network coordinator, MSI recommends a number for the Dyna- Link 2 from 0-3 if multiple units will be connected to the MSI-8000. If a single Dyna-Link 2 is all that’s needed than any number up to 254 is acceptable. 2. RF Channel – establishes the base netw ork, all interco nnected devices must match. This number must be in the range of 12-23. 3. Network ID – this is a 64-bit number that all interconnected devices must match. The Dyna-Link 2 limi ts this number to a max of 5 digits for a range of 0 - 99999. Do not use a small number here to help avoid other 802.15.4 networks that default to a network ID of 0. 4. RF Strength – Transmission strength can be set from 0 to 4, default is 1. The settin gs effect the transmission range with zero is lowest power level and four is the highest. Power 4 will use the battery life quicker, so use the lowest number possible for reliable transmission. If max imum range is needed set the strength to four. 3ULQW U)Serial Out Setup rF Modem 2Q2II6&LG&KQO QHWLGRF On/Off ScaleCore ID RF ChannelNetwork ID 2Q 2IIRF On RF Off RF SETUP Range 0-254 Range 12-23 Range 1 to 999999 0 ZERO F1F2 Press Simultaneously 6WU(QTransmission Strength Range 0 to 4 NoteFor all devices that interconnect, the RF channel and network ID must match. The ScaleCore ID must be unique. The Dyna-Link 2 or other MSI RF equipment that is a weight data source should be set to a ScaleCore ID of 0, then if other slave devices are added, they can be added in sequence. Figure 6-6 RF Menu
2Q2II 2Q 3ULQW RF Setup Procedure VFLG U) example SCID Value blinking blinking Error Correction: If you input a wrong value, press ZERO to step back one digit and reenter. &KQ/ blinking 1) With the power on, open the COMM setup menu by pressing the F1 and F2 keys simultaneously. The COMM setup menu choice is Print. 2) Press F2 to scroll to the RF setup menus. 3) Press F1 to enter the RF setup menu. 4) The display reads OnOff by pressing F1. If it is off, use the F2 key to change it to on. Then push F1. Off is only used when the 8000 is hardwired to a Dyna-Link. 5) Press F1. Next the Scid (ScaleCore ID) screen is shown 6) Press F1. The current SCID number is shown. If the offered SCID value is correct, push F1 and jump to step 10. In this example we’ll enter 3 as an SCID number. Any value from 1-254 is acceptable. However, MSI recommends a value from 20 – 30. 7) To input the SCID value, press F2 to start the number entry process. 8) Use F2 to change the number, and F1 to enter the number. Add the next digit by pushing F2 and scrolling as required. Repeat this sequence until the entire SCID number is entered. 9) Once the entire SCID value is entered, press F1 10) The next RF setup parameter is “ChnL” (Channel). Press F1 to start the number entry process. 11) The current RF channel number is displayed. If the offered RF Channel value is correct, push F1 and jump to step 14. SCROLL F2 ENTER/SELECT F1 ENTER/SELECT F1 ENTER/SELECT F1 ENTER/SELECT F1 F2 F2 SCROLL F2 ENTER/SELECT F1 ENTER/SELECT F1 Press Simultaneously F1F2 Communication Setup 43 Figure 6-7 RF Setup Procedure
12) PressF2 and using the previous process, enter the RF channel number. Recommended RF Channel numbers range from 12 to 23. In this example we’ll use 21 as the RF Channel. 13) When the desired RF channel number is shown and fixed, press F1. 14) The next RF setup menu item is the nEtid (Network ID). Press F1 to see the current net ID number. If the offered network ID value is correct, push F1 and jump to step 17. 15) Using the numeric entry process as before, input a network ID number. Press F2 to start a new number. Allowed network ID numbers range from 0 to 99999. MSI rec ommends a random number of at least four digits to ensure that the 8000 system won’t conflict with anyother 802.11.4 networks (Zigbee). 16) When the final number is shown and fixed, press F1 to store the network ID. 17) The RF setup menu goes to the first menu, OnOff. Press the ZERO key to exit out of the RF setup menus. 18) Press ZERO again to exit the COMM setup menu and store the new RF network numbers. QHWLG blinking blinking fixed blinking blinking fixed current Net ID blinking blinking example value only 6WU(Q SCROLL F2 SCROLL F2 SCROLL F2 SCROLL F2 SCROLL F2 ENTER/SELECT F1 ENTER/SELECT F1 ENTER/SELECT F1 ENTER/SELECT F1 ENTER/SELECT F1 Repeat number entry procedure 3ULQW 6WRUH 2Q2II ENTER/SELECT F1 0 EXIT/SAVE ZERO 0 EXIT/SAVE ZERO blinking ENTER/SELECT F117) The menu displays StrEn. Press the F1 to enter. Press F2, using the numeric entry process, input a transmission strength number. 16) When the desired number is displayed, press F1 to store the number. 18) When setting , use the lowest setting possible to achieve the transmission required. Both the Scale/Dyna-Link and the 8000 should be set at the same transmission strength setting.Note 44 MSI-7300 Operator’s Manual RF Setup Procedure (continued)
Communication Setup 45 6.5 FCC Statement (For 802.15.4 Option) Contains FCC ID: OUR-XBEEPRO The enclosed device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (i.) this device may not cause harmful interference and (ii.) this device must accept any interferen ce received, including interference that may cause undesired operation. 6.6 International RF CERTS (For 802.15.4 Option) Canada Radio Cert. No.: IC: 4214A-XBEEPRO Australia & New Zealand : A S4268:3000 Japan : Cert ificate of Radio Equipment in Japan No.: 08215111/AA/02 Europe and much of Asia: This product is compliant with the followi ng standards and/or other normative documents: Safety (article 3.1A) EN60950-1:2001 (article 3.1b) ETSI EN 301 489-1 v1 .7.1 (20 07-04) In accordance with the specific requirements of ETSI EN 301 489-17 v1.2.1 (2002-08) Spectrum (article 3.2) ETSI EN 300 328 v1.7.1 (2006-10)
46 MSI-7300 Operator’s Manual 7.0 Appendix 7.1 Troubleshooting ProblemPossible CauseSolution Display is blank when POWER key is pressed Discharged battery Replace cells, or if using NiMH, re charge Defective battery Replace Corroded battery or battery contac ts Clean contacts Defective switch or circuit boar d Requires authorized service Display does not function pr operly or front panel keys do not function normally or Dyna-Link will not turn off Improperly loaded software Reinstall software Faulty circuit board Requires authorized service Loose connectors Requires authorized service Dyna-Link does not r espond to tension changes Out of calibration Calibrate Faulty load cell Replace Load cell connector Check connector and wires Display over ranges below 100 % of capacity Tared tension is added to l oad to determine overload point Return to gross tension mode Zero requires adjustment Rezero the Dyna-Link Too much tension/load has been zer oed Rezero the Dyna-Link Display drifts AZM (Auto0) is turned off Tu r n A Z M o n Rapid temperature changes suc h as moving the Dyna- Link from indoors to outdoors Wait until the Dyna-Link tem perature has stabalized Displayed tension shows la rger error Dyna-Link not zeroed before load is lifted Zero the Dyna-Link with no load attac hed lb/kg units causing confusion Select proper units Requires recalibration Recalibrate Display reading not stable Excessive vibration in crane sys tem Increase filtering or increase ‘d’ in Ca l Excessive side loading Improve load train symmetry Load cell faulty Check LC connections Display toggles between “ Error” and “Load” Tension exceeds capacity Immediately reduce tension Faulty load cell or wiring Check LC and LC wiring. Table 7-1. Troubleshooting