Motorola Xtl5000 Basic 6881096c73 O Manual
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6881096C73-OJune 11, 2003 Glossary-7 read-only memoryA type of computer memory on which data has been prerecorded. Once data has been written onto a ROM chip, it cannot be removed and can only be read. real-time clockA module that keeps track of elapsed time even when a computer is turned off. receiverElectronic device that amplifies RF signals. A receiver separates the audio signal from the RF carrier, amplifies it, and converts it back to the original sound waves. registersShort-term data-storage circuits within the microcontroller unit or programmable logic IC. repeaterRemote transmit/receive facility that re-transmits received signals in order to improve communications range and coverage (conventional operation). repeater/talkaroundA conventional radio feature that permits communication through a receive/transmit facility, which re-transmits received signals in order to improve communication range and coverage. RESETReset line: an input to the microcontroller that restarts execution. RFSee radio frequency. RF PASee radio frequency power amplifier. RIBSee Radio Interface Box. ROMSee read-only memory. RPCICRegulator/power control IC. RPT/TASee repeater/talkaround. RS232A common interface standard for data communications equipment. RSSSee Radio Service Software. RTCSee real-time clock. RXReceive. RX DATARecovered digital data line. SAPSee Serial Audio CODEC Port. Serial Audio CODEC PortSSI to and from the GCAP II IC CODEC used to transfer transmit and receive audio data. Serial Communication Interface Input LineA full-duplex (receiver/transmitter) asynchronous serial interface. Te r mDefinition
June 11, 20036881096C73-O Glossary-8 Serial Input/Output ICAn integrated circuit that provides SB9600 serial and power-control functions. SCI INSee Serial Communication Interface Input Line. Serial Peripheral InterfaceHow the microcontroller communicates to modules and ICs through the CLOCK and DATA lines. signalAn electrically transmitted electromagnetic wave. Signal Qualifier modeAn operating mode in which the radio is muted, but still continues to analyze receive data to determine RX signal type. SIO ICSee Serial Input/Output IC. softpotSee software potentiometer. softwareComputer programs, procedures, rules, documentation, and data pertaining to the operation of a system. software potentiometerA computer-adjustable electronic attenuator. spectrumFrequency range within which radiation has specific characteristics. SPISee Serial Peripheral Interface. squelchMuting of audio circuits when received signal levels fall below a pre- determined value. With carrier squelch, all channel activity that exceeds the radio’s preset squelch level can be heard. SRAMSee static RAM. SRIBSmart Radio Interface Box. See RIB. SSISee Synchronous Serial Interface. Standby modeAn operating mode in which the radio is muted but still continues to monitor data. static RAMA type of memory used for volatile, program/data memory that does not need to be refreshed. Synchronous Serial InterfaceDSP interface to peripherals that consists of a clock signal line, a frame synchronization signal line, and a data line. system central controllersMain control unit of the trunked dispatch system; handles ISW and OSW messages to and from subscriber units (See ISW and OSW). system selectThe act of selecting the desired operating system with the system-select switch (also, the name given to this switch). thin small-outline packageA type of dynamic random-access memory (DRAM) package that is commonly used in memory applications. Te r mDefinition
6881096C73-OJune 11, 2003 Glossary-9 time-out timerA timer that limits the length of a transmission. TOTSee time-out timer. transceiverTransmitter-receiver. A device that both transmits and receives analog or digital signals. Also abbreviated as XCVR. transmitterElectronic equipment that generates and amplifies an RF carrier signal, modulates the signal, and then radiates it into space. TSOPSee thin small-outline package. TXTransmit. UARTSee also Universal Asynchronous Receiver Transmitter. UHFUltra-High Frequency. Universal Asynchronous Receiver TransmitterA microchip with programming that controls a computer’s interface to its attached serial devices. Universal Serial BusAn external bus standard that supports data transfer rates of 12 Mbps. USBSee Universal Serial Bus. VCOSee voltage-controlled oscillator. vector sum excited linear predictive codingNot used with XTL 5000. Replaced with the APCO 25 standard. See APCO 25. VHFVery-High Frequency. VIPVehicle Interface Port. VOCONSee vocoder/controller. vocoderAn electronic device for synthesizing speech by implementing a compression algorithm particular to voice. See also voice encoder. vocoder/controllerA PC board that contains an ASTRO radio’s microcontroller, DSP, memory, audio and power functions, and interface support circuitry. voice encoderThe DSP-based system for digitally processing analog signals, and includes the capabilities of performing voice compression algorithms or voice encoding. See also vocoder. voltage-controlled oscillatorAn oscillator in which the frequency of oscillation can be varied by changing a control voltage. VSELPSee vector sum excited linear predictive coding. Te r mDefinition
IndexIndex Numerics 700-800 MHz radio specifications ..............................xxi A accessory connector, J2 ............................................9-1 advanced secure operation ....................................... 7-3 alignment procedures power detector calibration ......................................6-8 reference oscillator ................................................ 6-6 tuner introduction ................................................... 6-1 Tx current limit ..................................................... 6-10 Tx deviation balance (compensation) .................. 6-12 Tx deviation limit .................................................. 6-14 Tx power characterization ......................................6-9 analog mode of operation .......................................... 3-6 annunciator, secure status ........................................ 7-1 ASTRO mode of operation ........................................ 3-6 audio PA Out bias ...................................................... 9-5 B backlight LEDs, control head ..................................... 3-7 bit error rate (BER) test ........................................... 6-16 block diagram, functional ......................................... 10-2 C cabling connector naming schemes ................................. 10-7 control head connector pin arrangement ............. 10-6 control head diagram ........................................... 10-5 calibration, mic sensitivity ........................................ 6-18 chassis pad replacement ......................................... 8-30 codes operational error .................................................... 9-7 power-up error .......................................................9-5 connector control head pin arrangement .............................. 10-6 locations ............................................................... 10-4 naming schemes .................................................. 10-7 connectors, radio locations ............................................................... 10-4 pin arrangements ................................................. 10-3 control head backlight LEDs .......................................................3-7 board replacement ................................................. 8-2 cabling ................................................................. 10-5 connector pin arrangement .................................. 10-6 controls ..................................................................1-5 controls and indicators ........................................... 3-7 descriptions ............................................................ 1-2 ignition sense circuits ............................................. 3-8 status LEDs ........................................................... 3-7theory of operation ................................................ 3-6 controller section, radio ............................................. 3-2 controls, control head ......................................... 1-5, 3-7 copyrights computer software .....................................................ii document ...................................................................ii D dash-mount vehicle interface port ............................. 3-8 daughtercard module ................................................ 3-2 descriptions control heads ......................................................... 1-2 radio ...................................................................... 1-1 disassembly/reassembly introduction ............................................................ 8-1 radio disassembly ....................................................... 8-8 reassembly ...................................................... 8-19 required tools and supplies ................................... 8-1 W3 control head board disassembly ....................................................... 8-2 reassembly ........................................................ 8-3 W4, W5, W7 control head board disassembly ....................................................... 8-4 reassembly ........................................................ 8-5 W4, W5, W7 remote back housing interface board disassembly ....................................................... 8-7 reassembly ........................................................ 8-7 W9 control head board disassembly ....................................................... 8-6 reassembly ........................................................ 8-6 disclaimer information ...................................................ii displays, front-panel access test-mode ..................... 5-2 E encryption advanced secure operation ................................... 7-3 conventional multikey ............................................ 7-3 erasing a single key ........................................................ 7-6 all keys ............................................................... 7-6 keys ................................................................... 7-3 key loading ............................................................ 7-2 multikey operation ................................................. 7-3 over-the-air rekeying .............................................. 7-7 secure dispatch operation .............................................. 7-1 emergency operation ......................................... 7-2 interface boards ................................................. 7-1 status annunciator .............................................. 7-1 trunked multikey .................................................... 7-3 universal crypto module kits .................................. 7-1 environmental information .........................................B-1 erasing all encryption keys ................................................. 7-6 encryption keys ..................................................... 7-3 single encryption key ............................................. 7-6 error message, W3 control-head ............................... 4-4
Index-ii June 11, 20036881096C73-O exploded view interconnect board .............................................. 11-7 motorcycle fuel-tank console installation .......................... 11-10 handlebar installation ....................................... 11-9 interconnect board ........................................... 11-7 microphone ..................................................... 11-11 radio enclosure .............................................. 11-12 remote-mount control head ............................. 11-8 speaker ........................................................... 11-11 universal mounting plate ................................ 11-13 W3 control head .................................................. 11-2 W5 control head .................................................. 11-4 W7 control head .................................................. 11-4 W9 control head .................................................. 11-5 XTL 5000 (3.5-35 W) ........................................... 11-6 F fastener torque values ............................................ 8-32 field programming dash-mounted radios ............................................ 4-3 equipment ............................................................. 4-3 remote-mounted radios ......................................... 4-4 W3 control-head error message ............................ 4-4 FLASH IC .................................................................. 3-3 FLASHport technology .............................................. 1-2 frequencies, test ....................................................... 5-3 frequency generation unit (FGU) theory of operation . 3- 11 front and rear connectors .......................................... 3-4 front-panel access test-mode displays ...................... 5-2 functional block diagram, XTL 5000 ........................ 10-2 H handling precautions ................................................. 2-2 heatsinkong precautions, RF PA ............................... 2-2 I I/O disclaimer ............................................................ 9-3 ignition sense circuits, control head .......................... 3-8 indicators, control head ............................................. 3-7 interconnect board exploded view ..................................................... 11-7 replacement .......................................................... 8-7 J J2 accessory connector ............................................ 9-1 K key, erasing encryption ............................................. 7-3 key-variable loader (KVL) ......................................... 7-2 kits, universal crypto module (UCM) ......................... 7-1 L loading encryption keys ............................................ 7-2 M maintenance cleaning external plastic surfaces .................................... 2-1 general .............................................................. 2-1 internal circuit boards and components ............. 2-2 general radio care ................................................. 2-2 handling instructions ............................................. 2-2 inspection .............................................................. 2-1 preventive ............................................................. 2-1 manual notations ............................................................... 1-1 revisions .................................................................... ii mic sensitivity calibration ........................................ 6-18 microphone bias ....................................................... 9-4 microprocessor ......................................................... 3-3 mobile model chart .................................................... xix mode analog operation ................................................... 3-6 ASTRO operation .................................................. 3-6 control-head test ................................................... 5-4 performance checks test ....................................... 5-1 RF test .................................................................. 5-3 model chart mobile .................................................................... xix motorcycle .............................................................xviii model numbering scheme ........................................ xvii motorcycle fuel-tank console installation exploded view ...... 11-10 handlebar installation exploded view ................... 11-9 interconnect board exploded view ....................... 11-7 interconnect board parts list .................................11-7 microphone exploded view ................................ 11-11 model chart ...........................................................xviii radio enclosure exploded view ........................... 11-12 remote-mount control head exploded view .......... 11-8 remote-mount control head with speaker and microphone ................................................... 11-8 speaker exploded view ...................................... 11-11 universal mounting plate exploded view ............ 11-13 multikey operation conventional .......................................................... 7-3 introduction ........................................................... 7-3 trunked .................................................................. 7-3 N notations manual .................................................................. 1-1 warning, caution, and danger ................................ 1-1 O operation advanced secure ................................................... 7-3 analog mode ......................................................... 3-6 ASTRO mode ........................................................ 3-6
Index-iii 6881096C73-OJune 11, 2003 control head .......................................................... 3-6 conventional multikey ............................................ 7-3 multikey ................................................................. 7-3 trunked multikey .................................................... 7-3 operational error codes ............................................. 9-7 ordering replacement parts ....................................... A-1 over-the-air rekeying ................................................. 7-7 overview, basic theory .............................................. 3-1 P pad replacement, chassis ....................................... 8-30 parts list large pushbuttons .............................................. 11-13 low- and mid-power interconnect board .............. 11-7 motorcycle interconnect board ........................................... 11-7 microphone ..................................................... 11-11 remote-mount control head with speaker and microphone ............................................... 11-8 weather-resistant radio enclosure .................. 11-12 weather-resistant speaker .............................. 11-11 radio (3.5-35 W) .................................................. 11-6 small pushbuttons ............................................. 11-13 W3 control head .................................................. 11-2 W4 control head .................................................. 11-3 W5 control head .................................................. 11-4 W7 control head .................................................. 11-4 W9 control head .................................................. 11-5 parts, ordering replacement ...................................... A-1 performance checks overview ................................................................ 5-1 receiver ................................................................. 5-5 signaling types ...................................................... 5-4 test frequencies ........................................................ 5-3 mode .................................................................. 5-1 setup .................................................................. 5-1 transmitter ............................................................. 5-6 power detector calibration alignment ........................ 6-8 power-up error codes ................................................ 9-5 preventive maintenance, periodic ............................. 2-1 product safety information ............................................ ii programming dash-mounted radios ............................................ 4-3 equipment, field ..................................................... 4-3 remote-mounted radios ......................................... 4-4 W3 control-head error message ............................ 4-4 pushbuttons large .................................................................. 11-13 small .................................................................. 11-13 R radio connectors locations .......................................................... 10-4 pin arrangements ............................................. 10-3 descriptions ........................................................... 1-1 information screen ................................................. 6-3 programming dash-mounted .................................................... 4-3 remote-mounted ................................................ 4-4specifications, 700-800 MHz .................................. xxi upgrading with FLASHport .................................... 1-2 radio care and handling instructions, general ........... 2-2 receiver Abacus III back-end ............................................ 3-10 front-end .............................................................. 3-10 IF circuitry ........................................................... 3-10 mixer ................................................................... 3-10 performance checks .............................................. 5-5 theory of operation .............................................. 3-10 troubleshooting ..................................................... 9-8 recycling information, radio ....................................... B-1 reference oscillator alignment ................................... 6-6 remote control-head board replacement .................. 8-7 remote-mount vehicle interface port ......................... 3-8 replacement parts, ordering ...................................... A-1 replacement, chassis pad ....................................... 8-30 replacing control-head boards .............................................. 8-2 interconnect board ................................................ 8-7 remote control-head board .................................... 8-7 RF exposure compliance information ........................... ii RF PA circuit protection .................................................... 3-9 DC interconnect .................................................... 3-9 gain stages ............................................................ 3-9 heatsinking precautions ........................................ 2-2 power control ........................................................ 3-9 RF test mode ............................................................ 5-3 S screen, tuner main menu ............................................................ 6-2 radio information ................................................... 6-3 transmit current limit alignment ............................6-11 secure dispatch operation ................................................. 7-1 emergency operation ............................................ 7-2 interface boards .................................................... 7-1 status annunciator ................................................. 7-1 secure operation, key-variable loader ...................... 7-2 service aids, recommended ...................................... 4-2 signaling types .......................................................... 5-4 specifications, 700-800 MHz radio ............................ xxi SRAM IC ................................................................... 3-3 status LEDs, control head ........................................ 3-7 T test bit error rate (BER) .............................................. 6-16 equipment, recommended .................................... 4-1 frequencies ........................................................... 5-3 setup, performance checks ................................... 5-1 transmitter test pattern ........................................ 6-17 test mode control-head .......................................................... 5-4 displays ................................................................. 5-2 performance checks .............................................. 5-1 RF ......................................................................... 5-3 theory of operation analog mode ......................................................... 3-6
Index-iv June 11, 20036881096C73-O ASTRO mode ........................................................ 3-6 control head backlight LEDs ................................................... 3-7 controls and indicators ....................................... 3-7 ignition sense circuits ......................................... 3-8 status LEDs ....................................................... 3-7 vacuum flourescent display driver ..................... 3-7 vacuum flourescent voltage source (W9) .......... 3-7 vehicle interface port dash-mount .................................................... 3-8 remote-mount ................................................. 3-8 W4, W5, W7 ...................................................... 3-6 W9 ..................................................................... 3-7 controller section ................................................... 3-2 daughtercard module ............................................ 3-2 FLASH IC .......................................................... 3-3 microprocessor .................................................. 3-3 SRAM IC ............................................................ 3-3 frequency generation unit (FGU) ......................... 3-11 output network section components ...................... 3-9 overview ................................................................ 3-1 radio-frequency power amplifier circuit protection ................................................ 3-9 components ....................................................... 3-9 DC interconnect ................................................. 3-9 gain stages ........................................................ 3-9 power control ..................................................... 3-9 receiver Abacus III back-end ......................................... 3-10 component blocks ............................................ 3-10 front-end .......................................................... 3-10 IF circuitry ........................................................ 3-10 mixer ................................................................ 3-10 surrounding controller region components ....................................................... 3-3 emergency ......................................................... 3-4 front and rear connectors .................................. 3-4 voltage regulation .............................................. 3-4 tools required, disassembly/reassembly ................... 8-1 tools, recommended ................................................. 4-2 torque values, fastener ........................................... 8-32 trademark information ................................................... ii transmit current limit alignment screen ................... 6-11 transmitter performance checks .............................................. 5-6 troubleshooting ...................................................... 9-7 transmitter test pattern test ..................................... 6-17 troubleshooting audio PA Out bias .................................................. 9-5 I/O disclaimer ........................................................ 9-3 introduction ............................................................ 9-1 J2 accessory connector ........................................ 9-1 microphone bias .................................................... 9-4 operational error codes ......................................... 9-7 power-up error codes ............................................ 9-5 receiver ................................................................. 9-8 replacing boards .................................................... 9-5 transmitter ............................................................. 9-7 trunked multikey operation ........................................ 7-3 tuner main menu screen ................................................. 6-2 radio alignment introduction .................................. 6-1 screen main menu ......................................................... 6-2 radio information ................................................ 6-3transmit current limit alignment ........................ 6-11 Tx current limit alignment ....................................... 6-10 Tx deviation balance (compensation) alignment .... 6-12 Tx deviation limit alignment .................................... 6-14 Tx power characterization alignment ........................ 6-9 types of signaling ...................................................... 5-4 U universal crypto module (UCM) kits .......................... 7-1 V vacuum flourescent display driver ......................................................... 3-7 voltage source (W9) .............................................. 3-7 vehicle interface port dash-mount ........................................................... 3-8 remote-mount ........................................................ 3-8 view, exploded interconnect board ............................................... 11-7 motorcycle fuel-tank console installation ..........................11-10 handlebar installation .......................................11-9 interconnect board ............................................ 11-7 microphone ..................................................... 11-11 radio enclosure ............................................... 11-12 remote-mount control head .............................. 11-8 speaker ........................................................... 11-11 universal mounting plate ................................ 11-13 W3 control head ................................................... 11-2 W5 control head ................................................... 11-4 W7 control head ................................................... 11-4 W9 control head ................................................... 11-5 XTL 5000 (3.5-35 W) ........................................... 11-6 W W3 control head exploded view ............................... 11-2 W5 control head exploded view ............................... 11-4 W7 control head exploded view ............................... 11-4 W9 control head expoded view ............................... 11-5 warning, caution, and danger notations .................... 1-1
68P81096C73-O *6881096C73* MOTOROLA, the Stylized M Logo, and ASTRO are registered in the U.S. Patent and Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2003. All rights reserved. Printed in U.S.A. Motorola, Inc. 8000 West Sunrise Boulevard Ft. Lauderdale, FL 33322