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Motorola Two Way Portable Radio Ht1000 Mt2000 Mts2000 Mtx Series 68p81200c40 O Manual

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    							A. Recommended Test Equipment
    The list of equipment contained in Table 40-1
    includes all of the standard test equipment required for
    servicing two-way portable radios, as well as several
    unique items designed specifically for servicing this fam-
    ily of radios. Battery-operated test equipment is
    recommended when available. The CHARACTERIS-
    TICS column is included so that equivalent equipment
    may be substituted; however, when no information is
    provided in this column, the specific Motorola model list-
    ed is either a unique item or no substitution is
    recommended.
    B. Service Aids and Recommended Tools
    Refer to the “SERVICE AIDS” in Table 40-2 and
    “RECOMMENDED TOOLS LIST” in Table 40-3 for a
    listing and description of the service aids and tools
    designed specifically for servicing this family of radios,
    as well as the more common tools required to disas-
    semble and properly maintain the radio. These kits
    and/or parts are available from the Motorola Communi-
    cations Parts office listed in the “Replacement Parts
    Ordering” section of this manual.MAV-PACK 3 (VID-952)/F.A.S.T. 60
    The VID-952 Motorola Video Visual Package (MAV-
    PACK) is a video tape training program on leadless
    component repair techniques. This VHS format videocassette and supplemental literature describe the
    removal and replacement of leadless components using
    the R-1070A surface-mounted IC removal station:
    • 0180386A62 Heated Tweezers
    • 0180356B79 Desoldering Station
    • 0180371B30 Soldering Station
    This MAV-PACK is strongly recommended for tech-
    nicians who intend to service this and other Motorola
    radios using leadless components. This VHS videotape
    is in standard half-inch format. 
    National Service Training’s Field Assist Service
    Training (F.A.S.T.) Video Tape #60 introduces this 
    family of radios. Included on this tape are basic theory 
    of operation, disassembly, and basic troubleshooting
    techniques.
    The MAV-PACK 3 (VID-952), as well as others, and
    the F.A.S.T. 60 are available from:
    Motorola C&E, Inc.
    National Service Training Center
    1300 N. Plum Grove Road
    Schaumburg, Illinois 60195
    C. Field Programming
    This family of radios can be aligned and pro-
    grammed in the field. This requires specific equipment
    and special instructions. Refer to the applicable “Radio
    Service Software Users Manual” for complete field
    programming information.
    SECTION II. RECOMMENDED AND REQUIRED TEST EQUIPMENT,
    SERVICE AIDS, AND TOOLS LISTS2
    MOTOROLA 
    MODEL NUMBER  DESCRIPTION  CHARACTERISTICS APPLICATION
    R2000 Series  System Analyzer This monitor will substitute Frequency/deviation meter and signal
    for items with an asterisk (*) generator for wide-range 
    troubleshooting and alignment
    R2600 Series  System Analyzer This monitor will substitute Frequency/deviation meter and signal
    for items with an asterisk (*) generator for wide-range 
    troubleshooting and alignment
    *R1049A Digital Multimeter Digital voltmeter recommended
    for ac/dc voltage and
    current measurements
    *R1150C Code Synthesizer Injection of audio and digital 
    signalling codes
    *S1053D AC Voltmeter 1mV to 300V, 10-Megohm
    *SKN6008A Power Cable for Meter input impedance Audio voltage measurements
    *SKN6001A Test Leads for Meter
    R1094A Dual-Trace 20MHz bandwidth Waveform measurements
    Oscilloscope 5mV to 5V/division
    *S1350C Watt Meter 50-ohm, ±5% accuracy Transmitter power output
    *ST1213B (VHF) Plug-in Element 10 Watts, maximum measurements
    *ST1223B (UHF) RF Dummy Load 0-1000MHz, 300W
    R1065 Load Resistor 10-watt Broadband For use with Wattmeter
    S1339A RF Millivolt Meter 100µV to 3V rf RF level measurements
    10kHz to 1.2GHz
    *R1013A SINAD Meter Receiver sensitivity
    measurements
    S1347D or DC Power Supply 0-20Vdc, 0-5 Amps Bench supply for 7.5Vdc
    S1348D (programmable) current limited
    *Any of the R2000/R2600 series system analyzers will substitute for items with an asterisk (*).
    Table 40-1. Recommended Test Equipment 
    						
    							3
    The following table lists service aids recommended for working on this family of radios. These items are available
    from the Motorola Parts Department. RKN-4035A RIB/Radio/test set cable Connects radio to RTX-4005B Test Box and RIB.
    RLN-1014A Battery Eliminator Interconnects radio to power supply.
    RLN-1018A Test Fixture Provides for troubleshooting of the radio when the housing 
    is removed.
    RTX-4005B or both Portable Test Set Enables connection to the universal connector.
    RTX-4005A and RPX-4665A Allows switching for radio testing.
    Field Modification Kit
    RLN-4008B Radio Interface Box Enables communications between the radio and the
    computers serial communications adapter.
    0180357A57 Wall-mounted Power Supply Used to supply power to the RIB (120 VAC).
    0180358A56 Wall-mounted Power Supply Used to supply power to the RIB (220 VAC).
    3080369B71 Computer Interface Cable Use B72 for the IBM PC AT. All other IBM models use B71.
    or Connects the computers serial communications adapter
    3080369B72 to the RIB.
    RKN-4036A Cloning Cable Allows a radio to be duplicated from a master 
    radio by transferring programmed data from one radio to
    another (HT 1000/MT 2000 Models Only).
    RVN-4097A Radio Service Software Software on 3-1/2 in. and 5-1/4 in. floppy disks.
    RVN-4098A Radio Service Software Software on 3-1/2 in. and 5-1/4 in. floppy disks.
    (HT 1000 Models Only)
    5880348B33 SMA to BNC Adaptor Adapts radio’s antenna port to BNC cabling of test equipment.
    F.A.S.T. 60 Video Tape, Includes operation, disassembly, and basic troubleshooting.
    Radio Introduction
    RLN-4201 Battery Tester Tests battery charge.
    RLN-4048 Battery Tester Adapter Adapts HT 1000, MT 2000, MTS 2000, and MTX Series
    radio batteries to the RLN-4201 Battery Tester.
    RTL-4208 RF Probe 50-ohm, high-frequency probe.
    RT-5144/48/0 Test Probe (black) Needle-fine test probes for high-density circuitry.
    RT-5144/48/2 Test Probe (red)MOTOROLA PART NO. DESCRIPTION  APPLICATION
    Table 40-2. Service Aids 
    						
    							0180381B45 110VAC MBT250 Surface-mount/ Temperature-controlled, self-contained soldering/desoldering
    or thru-hole repair station repair station for installation and removal of surface-mounted
    0180300E06 220VAC devices.
    8180369E97 Flux holder/applicator Allows for the proper amount of flux to be applied to pad grid
    arrays for repair.
    1105139W02 30cc plastic syringe For use with flux holder/applicator 8180369E97.
    and flux paste
    0180386A81 Miniature digital readout
    soldering station
    (incl. 1/64 micropoint tip)
    0180386A78 Illuminated magnifying glass
    with lens attachment
    0180386A82 Anti-static Used during all radio assembly and
    grounding kit disassembly procedures.
    6684253C72 Straight prober
    6680384A98 Brush
    1010041A86 Solder (RMA type),
    63/37, 0.020 diameter-
    1 lb. spool
    R-1319A Surface-Mounted Device  Removal of surface-mounted integrated circuits.
    (Supersedes R-1070A) Rework Station
    6680332E82 R-1319A Reflow Nozzle For IC removal (approximate size 0.8 in. x 0.8 in.)
    6680332E83 R-1319A Reflow Nozzle For IC removal (approximate size 0.6 in. x 0.6 in.)
    6680332E84 R-1319A Reflow Nozzle For IC removal (approximate size 0.5 in. x 0.5 in.)
    6680333E28 R-1319A Reflow Nozzle For removal of RF PA
    R-1070A Shields and surface-mounted Removal of surface-mounted integrated circuits.
    (Superseded by R-1319A) component - IC removal/rework 
    station (order all heat focus 
    heads separately)
    6680334B49 0.410 x 0.410 U601, U702
    6680334B50 0.430 x 0.430 U4, U5, U713
    6680334B51 0.492 x 0.492 U3
    6680334B52 0.572 x 0.572 U701, U705
    6680334B53 0.670 x 0.790 * metal shields B, C, E, and F
    6680370B51 0.475 x 0.475 U204
    6680370B54 0.710 x 0.710 U710
    6680370B57 0.245 x 0.245 U2, U201
    6680370B58 0.340 x 0.340 U101, U102
    6680371B15 0.460 x 0.560 * metal shields A, D, G, H, and I
    6680371B74 0.470 x 0.570 U203
    6680332E45 0.591 x 0.315 U714
    6680332E46 0.862 x 0.350 U715
    4
    The following table lists the tools recommended for
    working on this family of radios; these tools are also
    available from Motorola. Note that the R-1319A
    solder/desolder workstation requires the use of some
    reflow nozzles. The nozzles’ part numbers and general
    descriptions are listed in the table with the R-1319A.Also note that the R-1070A workstation requires the use
    of a specific “heat focus head” for each of the compo-
    nents on which this item is used.  Each of these heat
    focus heads must be ordered separately.  The indi-
    vidual heat focus heads (and the components on which
    they are used) are listed at the end of the table.MOTOROLA PART NO. DESCRIPTION  APPLICATION
    Table 40-3. Recommended Service Tools
    *Refer to the SHIELDS LOCATION DETAIL and Shields Parts List in the rear of this manual to match the shield with the proper heat focus head.
    HEAT-FOCUS INSIDE DIMENSIONS MAXIMUM PRESCRIBED
    HEADS OF HEADS USED ON HEAT SETTING
    Temperature settings 
    using the R-1319A and the
    R-1070A are the same.
    Refer to Maintenance Sec-
    tion of Manual for
    prescribed heat setting. 
    						
    							A. General
    The HT 1000, MT 2000, MTS 2000, and MTX series
    radios have been prepared to meet published specifica-
    tions through their manufacturing process, with the use
    of laboratory-quality test equipment of highest accuracy.
    The recommended field service equipment approaches
    the accuracy of the manufacturing equipment with a few
    exceptions. Accuracy of the equipment must be main-
    tained in compliance with the manufacturers
    recommended calibration schedule.
    B. Setup
    Supply voltage can be connected from the battery
    eliminator. The equipment required for alignment proce-
    dures is connected as shown in the Radio Alignment
    Test Setup diagram.
    Initial equipment control settings should be as indi-
    cated in the following table, and should hold for all
    alignment procedures except as noted in Table 40-4.
    Table 40-4. Initial Equipment Control Settings
    C. Test Mode
    1. RF Test Mode, HT 1000 Radios
    When the HT 1000 radio is operating in its normal
    environment, the radios microcontroller controls the
    RF channel selection, transmitter key-up, and
    receiver muting. However, when the unit is on the
    bench for testing, alignment, or repair, it is removed
    from its normal environment. It cannot receive com-
    mands from its system and, therefore, the internal
    microcontroller will not key the transmitter nor
    unmute the receiver. This prevents the use of nor-
    mal tune-up procedures. To solve this problem a
    special routine, called TEST MODE or “air test,” has
    been incorporated in the radio.
    To enter test mode:
    (a) Turn the radio on.
    (b) Within ten seconds after the self test is com-
    plete, press the monitor button (side button 3,
    SB3) five times in succession. After the fifth
    press, a tone is emitted to indicate that the rf
    test mode has been entered. (c) Each additional press of SB3 will advance to
    the next test channel. (refer to Table 40-6), and
    a corresponding set of tones will indicate the
    channel.
    (d) Pressing SB2 will scroll through and access test
    environments as shown in Table 40-5.
    NOTE
    Transmit into a load when keying a radio under
    test.
    To exit test mode, turn the radio off then back on.
    Table 40-5. Test Environments,  HT 1000 Radios
    2. Control Head Test Mode, HT 1000 Radios
    To check the buttons and the switches, perform the
    following tests:
    (a) Turn radio on
    (b) After the self test is complete, press the monitor
    button (side button 3, SB3) five times in succes-
    sion, within 10 seconds. After the fifth press, a
    tone is emitted to indicate that the RF test mode
    has been entered.
    (c) Exit the RF test mode and enter the control
    head test mode by pressing and holding SB3
    for more than three seconds. Upon entering the
    control head test mode, a tone is emitted and
    the green LED begins flashing. The green LED
    continues to flash until the control head test
    mode is exited.  
    NOTE
    Return to the RF test mode by pressing and hold-
    ing SB3 for more than three seconds. Then
    re-enter the control head test mode by pressing
    and holding SB3 for more than three seconds.
    (d) Test each switch (toggle, rotary, or button-actu-
    ated) by changing the position of the switch. A
    tone is emitted to indicate a “good test“ each
    time a switch position is changed.
    NOTES
    1. Pressing and releasing a button-actuated
    switch are both considered switch-position
    changes.
    2.  No tone when a switch position is changed
    indicates a test failure.
    NO. OF 
    BEEPS DESCRIPTION FUNCTION
    1 Carrier Squelch RX: if carrier detected
    TX: mic audio
    3 Tone  RX: unsquelch if carrier and tone
    Private-Line (192.8Hz) detected
    TX: mic audio + tone (192.8Hz)
    4 Digital RX: unsquelch if carrier and digital code
    Private-Line (131) detected
    TX: mic audio + digital code (131) 
    detected
    5
    SECTION III. TRANSCEIVER PERFORMANCE TESTING
    SERVICE MONITOR TEST SET POWER SUPPLY
    Monitor Mode: Pwr Mon Spkr set: A Voltage: 7.5Vdc
    RF Attn: –70 Spkr/load: DC on/standby:
    Speaker Standby
    AM, CW, FM: FM PTT: OFF Volt Range: 10
    (center)
    Oscope Source: Mod Current: 2.5
    Oscope Horiz: 10mSec/Div
    Oscope Vert: 2.5kHz/Div
    Oscope Trig: Auto
    Monitor Image: Hi
    Monitor BW: Nar
    Monitor Squelch: mid CW
    Monitor Vol: 1/4 CW 
    						
    							NO. OF
    BEEPS TEST CHANNEL VHF UHF BAND 1 UHF BAND 2 800
    TX #1 136.025 403.100 450.025 806.0125
    RX #1 136.075 403.150 450.075 851.0625
    TX #2 142.125 424.850 465.225 815.0125
    RX #2 142.075 424.900 465.275 860.0625
    TX #3 154.225 438.050 475.225 824.9875
    RX #3 154.275 438.100 475.275 869.9375
    TX #4 160.125 444.050 484.975 851.0125
    RX #4 160.175 444.100 485.025 851.0625
    TX #5 168.075 456.350 500.275 860.0125
    RX #5 168.125 456.400 500.225 860.0625
    TX #6 173.975 463.700 511.975 869.9875
    RX #6 173.925 463.750 511.925 869.9375
    Table 40-6. Test Frequencies, HT 1000 Radios
    1
    2
    3
    4
    5
    6
    (e) Test the on/off volume potentiometer/switch by
    rotating the potentiometer clockwise and counter
    clockwise. The loudness of tone beeps will
    increase and decrease accordingly.
    NOTE
    During test mode, the volume level is not regulated
    to the same limits as during normal radio operation. 
    To exit test mode, turn the radio off then back on.
    3. RF Test Mode, MT 2000, MTS 2000, and MTX 
    Series Radios 
    When the MT 2000, MTS 2000, or MTX series radio
    is operating in its normal environment, the radios
    microcomputer controls the RF channel selection,
    transmitter key-up, and receiver muting. However,
    when the unit is on the bench for testing, alignment,
    or repair, it is removed from its normal environment.
    It cannot receive commands from its system and,
    therefore, the internal microcomputer will not key the
    transmitter nor unmute the receiver. This prevents
    the use of normal tune-up procedures. To solve this
    problem a special routine, called TEST MODE or “air
    test,” has been incorporated in the radio.
    To enter test mode:
    (a) Turn the radio on.
    (b) After the self test is complete, press the monitor
    button (side button 3, SB3) five times in succes-
    sion, within 10 seconds.
    (c) After “RF TEST” appears (on 14-character dis-
    plays) or “RF TST” appears (on 6-character
    displays), press the orange button on top of the
    radio once. “1 CSQ” appears, indicating: test fre-
    quency 1, carrier squelch mode.
    (d) Each additional press of SB3 will advance to the
    next test channel. (Refer to Table 40-8.)
    (e) Pressing SB2 will scroll through and access test
    environments as shown in Table 40-7.NOTES
    1.  Transmit into a load when keying a radio
    under test.
    2.  Radios without display indicate test-environ-
    ment function by emitting a corresponding
    number of beeps. See Table 40-7. 
    4. Control Head Test Mode, MT 2000, MTS 2000,
    and MTX Series Radios
    To check the display, the buttons, and the switches,
    perform the following tests:
    (a) Turn radio on
    (b) After the self test is complete, press the monitor
    button (side button 3, SB3) five times in succes-
    sion, within 10 seconds.
    (c) After ”RF TEST” appears on the display, press
    side button 1 (SB1), “CH TEST” (14-character
    radio) or “CH TST” (6-character radio) appears
    on the display.
    (d) Next, press and hold the orange button on top of
    the radio; all segments on the display will light,
    and the LED on the control top will illuminate a
    yellowish color.
    (e) Release the orange button; ”3/0” appears, which
    indicates that switch 3 is in the open condition.
    (f) Press the orange button again; “3/1” appears,
    which indicates that switch 3 is in the closed
    condition.
    (g) Rotate the mode selector knob; ”4/0” thru ”4/15”
    appears, which indicates that knob 4 is in mode
    position 1 thru 15.
    (h) Rotate the concentric switch; ”65/0” and “65/1”
    appears.
    (i) Rotate the volume control; “2/0” thru “2/255”
    appears.
    (j) Press SB1, view “96/1”; release, view “96/0”
    (k) Press SB2, view “97/1”; release, view “97/0”
    6 
    						
    							7
    (l) Press SB3, view “98/1”; release, view “98/0”
    (m) Keypad:
    • Press 0, view “48/1”; release, view “48/0”
    • Press 1, view “49/1”; release, view “49/0”
    • Press 2, view “50/1”; release, view “50/0”
    • Press 3, view “51/1”; release, view “51/0”
    • Press 4, view “52/1”; release, view “52/0”
    • Press 5, view “53/1”; release, view “53/0”
    • Press 6, view “54/1”; release, view “54/0”
    • Press 7, view “55/1”; release, view “55/0”• Press 8, view “56/1”; release, view “56/0”
    • Press 9, view “57/1”; release, view “57/0”
    • Press *, view “58/1”; release, view “58/0”
    • Press #, view “59/1”; release, view “59/0”
    • Press , view “130/1”; release, view “130/0”
    To exit test mode, turn the radio off then back on.
    Table 40-7. Test  Environments,  MT 2000, MTS 2000, and MTX Series Radios
    TEST CHANNEL VHF UHF BAND 1 UHF BAND 2 800 900 R-BAND
    TX #1 136.025 403.100 450.025 806.0125 896.0125 885.0125
    RX #1 136.075 403.150 450.075 851.0625 935.0625 830.0125
    TX #2 142.125 424.850 465.225 815.0125 899.0125 885.0125
    RX #2 142.075 424.900 465.275 860.0625 938.0625 859.9875
    TX #3 154.225 438.050 475.225 824.9875 901.9875 885.0125
    RX #3 154.275 438.100 475.275 869.9375 940.9375 859.9875
    TX #4 160.125 444.050 484.975 851.0125 935.0125 895.0125
    RX #4 160.175 444.100 485.025 851.0625 935.0625 859.9875
    TX #5 168.075 456.350 500.275 860.0125 938.0125 905.0125
    RX #5 168.125 456.400 500.225 860.0625 938.0625 859.9875
    TX #6 173.975 463.700 511.975 869.9875 940.9875 914.9875
    RX #6 173.925 463.750 511.925 869.9375 940.9375 859.9875
    TX #7 177.975 469.650 519.975 None None None
    RX #7 177.925 469.700 519.925 None None None
    Table 40-8. Test Frequencies,  MT 2000, MTS 2000, and MTX Series Radios
    NO. OF BEEPS DISPLAY DESCRIPTION FUNCTION
    1* CSQ Carrier Squelch RX: unsquelch if carrier detected
    TX: mic audio
    2 HC Hear Clear** RX: unsquelch if carrier detected
    TX: compressed mic audio
    3 TPL Tone  RX: unsquelch if carrier and tone
    Private-Line (192.8 Hz) detected
    TX: mic audio + tone (192.8 Hz)
    4 DPL Digital RX: unsquelch if carrier and digital code
    Private-Line (131) detected
    TX: mic audio + digital code (131) detected
    5 TLS Trunking RX: unsquelch if carrier detected
    Low Speed TX: mic audio + connect tone (105.8 Hz) @ correct deviation
    6 THS Trunking RX: unsquelch if valid outbound signalling word (OSW) 
    detected High Speed
    TX: 1500 Hz tone
    7 DTM dual-tone RX: unsquelch if carrier detected
    multiple freq. TX: selected DTMF tone pair
    8 M12 MDC1200 RX: unsquelch if carrier detected without DOS (1800 Hz); 
    squelch if carrier detected with DOS (1800 Hz)
    TX: 1500 Hz tone
    9 SEC Secure*** RX: auto-coded clear
    TX: with key present - encrypted audio
    with key absent - constant unsquelch
    12 USQ Unsquelch**** RX: constant unsquelch
    TX: mic audio
    * radios without display indicate function by emitting a number of
    beeps
    **  on 900 MHz radios only*** on radios equipped with secure option
    **** not available on all radios 
    						
    							8
    TEST COMMUNICATIONS
    NAME ANALYZER RADIO TEST SET COMMENTS
    Reference Mode: PWR MON TEST MODE, PTT to continuous Frequency error to be ±150Hz
    Frequency 4th channel test frequency×
    4 CSQ (during the
    Monitor: Frequency error output at performance check)
    Input at RF In/Out antenna
    Rated Audio Mode: GEN TEST MODE, PTT to OFF (center), Set volume control to
    Output level: 1.0mV RF 4 CSQ meter selector to 3.74Vrms
    4th channel test frequency×
    Audio PA
    Mod: 1kHz tone at
    3kHz deviation
    Monitor: DVM: AC Volts
    Distortion As above, except to As above As above Distortion < 3.0%
    distortion
    Sensitivity As above, except SINAD, As above PTT to OFF (center) RF input to be < 0.35µV
    (SINAD) lower the RF level for 12dB
    SINAD.
    Noise Squelch RF level set to 1mV RF As above PTT to OFF (center), Set volume control to
    Threshold meter selection to  3.74Vrms
    (only radios with  Audio PA, spkr/load
    conventional to speaker
    system need
    to be tested) As above, except change out of TEST  As above Unsquelch to occur at 
    frequency to a conventional MODE; select a  < 0.25µV.
    system. Raise RF level from  conventional 
    zero until radio unsquelches. system Preferred SINAD = 8-10dB
    Table 40-9. Receiver Performance Checks
    ×
    See Table 40-6 or Table 40-8 as applicable. 
    						
    							9
    TEST COMMUNICATIONS
    NAME ANALYZER RADIO TEST SET COMMENTS
    Reference Mode: PWR MON TEST MODE, PTT to continuous Frequency error to be < 150Hz.
    Frequency 4th channel test frequency×4 CSQ (during the
    Monitor: Frequency error performance check).
    Input at rf In/Out.
    Power RF As above. As above, 4 CSQ As above. Refer to Maintenance Specifica-
    tions page in front of manual.
    Voice Mode: PWR MON As above, 4 CSQ As above, meter Deviation:
    Modulation 4th channel test frequency
    ×selector to mic. VHF, UHF, and 800MHz:
    atten to –70, input to RF In/Out,³3.6kHz but ²5.0kHz.
    Monitor: DVM, AC Volts
    Set 1kHz Mod Out level for 900MHz: ²2.5kH.
    0.025Vrms at test set,
    80mVrms at AC/DC test set jack
    Low-Speed  As above. TEST MODE PTT to continuous Deviation:
    Data Modulation 4TLS (during the UHF, 800MHz: ³500Hz but
    800/900 UHF output at antenna performance check).²1000Hz.
    Voice Mode: PWR MON TEST MODE, Remove modulation Press PTT switch on radio.
    Modulation 4th channel test frequency
    ×4 CSQ, input. Say four loudly into the
    (internal) atten to –70, input to RF In/Out. output at antenna. radio mic. Measure deviation:
    VHF, UHF, and 800MHz:
    ³3.8kHz but ²5.0kHz.
    900MHz: ²2.5kHz.
    High-Speed As above. TEST MODE, PTT to continuous Deviation:
    Data 4 THS, (during the UHF and 800MHz:
    Modulation*** output at antenna. performance check).³2.4kHz but ²3.6kHz.
    900MHz: ³1.52kHz but ²1.95kHz.
    DTMF As above,  TEST MODE, As above. Deviation:
    Modulation 4th channel test frequency
    ×4 DTMF, VHF, UHF, and 800MHz:
    output at antenna.³3.8kHz but ²5.0kHz.
    900MHz: ³1.5kHz but ²1.9kHz.
    PL/DPL  Change frequency to a  Conventional coded As above. Deviation:
    Modulation conventional transmit  squelch personality VHF, UHF, and 800MHz:
    (radios with frequency, BW to narrow. (clear mode³500Hz but ²1000Hz.
    conventional, operation).
    clear mode, 4 TPL 900MHz: ³250Hz but
    coded squelch 4 DPL²500Hz.
    operation only)
    Talk-around Change frequency to conven- Conventional As above. Deviation:
    Modulation tional talk-around frequency. talk-around UHF and 800MHz: ³3.8kHz
    (radios with Mode: PWR MON personality but ²5.0kHz.
    conventional, deviation, attenuation to –70, (clear mode
    clear mode, input to RF In/Out operation). 900MHz: ³1.95kHz but
    talk-around Monitor: DVM, AC volts 1 CSQ²2.45kHz.
    operation only) Set 1kHz Mod Out level for 
    25mVrms at test set.
    Talk-around Change frequency to conven- Conventional As above. Deviation:
    Modulation tional talk-around frequency. talk-around UHF and 800MHz: ³3.6kHz
    (radios with Mode: PWR MON personality but ²4.4kHz.
    conventional, deviation, attenuation to –70, (secure mode
    secure mode, input to RF In/Out operation)
    talk-around Monitor: DVM, AC volts Load key into
    operation only)  Mod: 1kHz out level for  radio.
    (**) 25mVrms at test set. 1 Sec.
    Table 40-10. Transmitter Performance Checks
    * 800 MHz radios only
    ** The secure mode, talk-around modulation test is only required for trac mode radios which do not have clearmode talk-around capability.
    *** Trunked Only
    ×See Table 40-6 or Table 40-8 as applicable. 
    						
    							10
    A. Power-up Display Codes
    At power-up, the radio performs cursory tests to
    determine if its basic electronics and software are in
    working order. Problems detected during these tests are
    presented as error codes on the radio display. The pres-
    ence of an error code should prompt the user that a
    problem exists and that a service technician should be
    contacted.
    Self-test errors are classified as either fatal or non-
    fatal. Fatal errors will inhibit user operation, while
    non-fatal errors will not. Use Table 40-11 to aid in under-
    standing particular power-up error code displays.B. Operational Display Codes
    During operation, the radio performs dynamic tests
    to determine if it is working properly. Problems detected
    during these tests are presented as error codes on the
    radio display. The presence of an error code should
    prompt a user that a problem exists and that a service
    technician should be contacted. Use Table 40-12 to 
    aid in understanding particular operational error code
    displays.
    IV. ERROR CODE DISPLAYS
    FAILURE DISPLAY
    14-Character 6-Character
    Display Display
    FAIL 01/81 F01/81 FATAL External ROM/Flash checksum error Bad ROM data,
    Defective ROM
    FAIL 01/82 F01/82 FATAL External EEPROM checksum error Bad external codeplug data,
    Defective external EEPROM
    ERROR 01/02 E01/02 NON-FATAL External EEPROM checksum error Bad external codeplug data
    FAIL 01/84 F01/84 FATAL External EEPROM checksum blank Unprogrammed external 
    codeplug data
    FAIL 01/88 F01/88 FATAL External RAM error Defective RAM
    FAIL 01/90 F01/90 FATAL Hardware failure Defective IC
    FAIL 01/92 F01/92 FATAL Internal EEPROM checksum error Bad internal codeplug data,
    Defective microcontroller
    ERROR 01/12 E01/12 NON-FATAL Internal EEPROM checksum error Bad internal codeplug data
    FAIL 01/94 F01/94 FATAL Internal EEPROM checksum blank Unprogrammed internal 
    codeplug data
    FAIL 01/98 F01/98 FATAL Internal RAM error Defective microcontroller
    NOTE
    Due to the nature of fatal ROM & RAM errors, it may not be possible to present an error code on the display.  In these
    cases the radio will attempt to display the appropriate error code, generate an illegal mode tone for one second and then
    reset its microcontroller.
    Table 40-11. Power-up Display Codes
    TYPE OF
    FAILUREDESCRIPTIONPOSSIBLE
    SOURCE
    FAILURE CODE
    14-Character 6-Character
    Display Display
    FAIL 001 F001 Synthesizer out of lock Bad frequency data in codeplug; defective synthesizer
    FAIL 002 F002 Selected Mode (Zone/Channel) Bad codeplug data 
    codeplug checksum error
    FAIL 100 F100 Incompatible trunking Trunking hardware decoder disabled in codeplug;
    software and hardware old SLIC IC version
    FAIL 101 F101 Incompatible MDC1200 MDC 1200 hardware decoder disabled in codeplug;
    software and hardware old SLIC IC version
    Table 40-12. Operational Display Codes
    DESCRIPTION POSSIBLE SOURCE 
    						
    							11
    SECTION V. RADIO ALIGNMENT PROCEDURE
    A. General
    An IBM PC (personal computer) and RSS (Radio
    Service Software) are required to align the radio.  Refer
    to the applicable RSS manual for installation and setupprocedures for the software.  To perform the alignment
    procedures, the radio must be connected to the PC, RIB
    (radio interface box), and Universal Test Set as shown
    in Figure 40-1.
    BNC
    RIB
    RLN-4008B
    RIB POWER SUPPLY
    01-80357A57 (120V)COMPUTER INTERFACE
    CABLE
    30-80369B71
    30-80369B72 (IBM AT ONLY)DATA
    BUSY
    GND COMPUTER AUDIO GENERATOR
    SINAD METER
    AC VOLTMETER TX
    RX 30 dB PAD
    30 dB PAD
    RF GENERATORSERVICE MONITOR
    OR COUNTER
    WATTMETER
    TRANSMIT
    RECEIVE
    TEST BOX
    RTX-4005BRADIO
    PROGRAM/TEST CABLE
    RKN-4035A
    AUDIO IN SET TO APPROX. 800mV FOR TX
    MEASURE 80mV AT THE
    AC/DC METER PORT FOR TX
    SMA-BNC
    58-80348B33
    S1347D
    POWER
    SUPPLY
    BATTERY
    ELIMINATOR
    RLN-1014A
    Figure 40-1.  Radio Alignment Test Setup 
    MAEPF-22856-B 
    						
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