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Motorola Two Way Portable Radio Ht1000 Mt2000 Mts2000 Mtx Series 68p81200c40 O Manual
Motorola Two Way Portable Radio Ht1000 Mt2000 Mts2000 Mtx Series 68p81200c40 O Manual
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A. Recommended Test Equipment The list of equipment contained in Table 40-1 includes all of the standard test equipment required for servicing two-way portable radios, as well as several unique items designed specifically for servicing this fam- ily of radios. Battery-operated test equipment is recommended when available. The CHARACTERIS- TICS column is included so that equivalent equipment may be substituted; however, when no information is provided in this column, the specific Motorola model list- ed is either a unique item or no substitution is recommended. B. Service Aids and Recommended Tools Refer to the “SERVICE AIDS” in Table 40-2 and “RECOMMENDED TOOLS LIST” in Table 40-3 for a listing and description of the service aids and tools designed specifically for servicing this family of radios, as well as the more common tools required to disas- semble and properly maintain the radio. These kits and/or parts are available from the Motorola Communi- cations Parts office listed in the “Replacement Parts Ordering” section of this manual.MAV-PACK 3 (VID-952)/F.A.S.T. 60 The VID-952 Motorola Video Visual Package (MAV- PACK) is a video tape training program on leadless component repair techniques. This VHS format videocassette and supplemental literature describe the removal and replacement of leadless components using the R-1070A surface-mounted IC removal station: • 0180386A62 Heated Tweezers • 0180356B79 Desoldering Station • 0180371B30 Soldering Station This MAV-PACK is strongly recommended for tech- nicians who intend to service this and other Motorola radios using leadless components. This VHS videotape is in standard half-inch format. National Service Training’s Field Assist Service Training (F.A.S.T.) Video Tape #60 introduces this family of radios. Included on this tape are basic theory of operation, disassembly, and basic troubleshooting techniques. The MAV-PACK 3 (VID-952), as well as others, and the F.A.S.T. 60 are available from: Motorola C&E, Inc. National Service Training Center 1300 N. Plum Grove Road Schaumburg, Illinois 60195 C. Field Programming This family of radios can be aligned and pro- grammed in the field. This requires specific equipment and special instructions. Refer to the applicable “Radio Service Software Users Manual” for complete field programming information. SECTION II. RECOMMENDED AND REQUIRED TEST EQUIPMENT, SERVICE AIDS, AND TOOLS LISTS2 MOTOROLA MODEL NUMBER DESCRIPTION CHARACTERISTICS APPLICATION R2000 Series System Analyzer This monitor will substitute Frequency/deviation meter and signal for items with an asterisk (*) generator for wide-range troubleshooting and alignment R2600 Series System Analyzer This monitor will substitute Frequency/deviation meter and signal for items with an asterisk (*) generator for wide-range troubleshooting and alignment *R1049A Digital Multimeter Digital voltmeter recommended for ac/dc voltage and current measurements *R1150C Code Synthesizer Injection of audio and digital signalling codes *S1053D AC Voltmeter 1mV to 300V, 10-Megohm *SKN6008A Power Cable for Meter input impedance Audio voltage measurements *SKN6001A Test Leads for Meter R1094A Dual-Trace 20MHz bandwidth Waveform measurements Oscilloscope 5mV to 5V/division *S1350C Watt Meter 50-ohm, ±5% accuracy Transmitter power output *ST1213B (VHF) Plug-in Element 10 Watts, maximum measurements *ST1223B (UHF) RF Dummy Load 0-1000MHz, 300W R1065 Load Resistor 10-watt Broadband For use with Wattmeter S1339A RF Millivolt Meter 100µV to 3V rf RF level measurements 10kHz to 1.2GHz *R1013A SINAD Meter Receiver sensitivity measurements S1347D or DC Power Supply 0-20Vdc, 0-5 Amps Bench supply for 7.5Vdc S1348D (programmable) current limited *Any of the R2000/R2600 series system analyzers will substitute for items with an asterisk (*). Table 40-1. Recommended Test Equipment
3 The following table lists service aids recommended for working on this family of radios. These items are available from the Motorola Parts Department. RKN-4035A RIB/Radio/test set cable Connects radio to RTX-4005B Test Box and RIB. RLN-1014A Battery Eliminator Interconnects radio to power supply. RLN-1018A Test Fixture Provides for troubleshooting of the radio when the housing is removed. RTX-4005B or both Portable Test Set Enables connection to the universal connector. RTX-4005A and RPX-4665A Allows switching for radio testing. Field Modification Kit RLN-4008B Radio Interface Box Enables communications between the radio and the computers serial communications adapter. 0180357A57 Wall-mounted Power Supply Used to supply power to the RIB (120 VAC). 0180358A56 Wall-mounted Power Supply Used to supply power to the RIB (220 VAC). 3080369B71 Computer Interface Cable Use B72 for the IBM PC AT. All other IBM models use B71. or Connects the computers serial communications adapter 3080369B72 to the RIB. RKN-4036A Cloning Cable Allows a radio to be duplicated from a master radio by transferring programmed data from one radio to another (HT 1000/MT 2000 Models Only). RVN-4097A Radio Service Software Software on 3-1/2 in. and 5-1/4 in. floppy disks. RVN-4098A Radio Service Software Software on 3-1/2 in. and 5-1/4 in. floppy disks. (HT 1000 Models Only) 5880348B33 SMA to BNC Adaptor Adapts radio’s antenna port to BNC cabling of test equipment. F.A.S.T. 60 Video Tape, Includes operation, disassembly, and basic troubleshooting. Radio Introduction RLN-4201 Battery Tester Tests battery charge. RLN-4048 Battery Tester Adapter Adapts HT 1000, MT 2000, MTS 2000, and MTX Series radio batteries to the RLN-4201 Battery Tester. RTL-4208 RF Probe 50-ohm, high-frequency probe. RT-5144/48/0 Test Probe (black) Needle-fine test probes for high-density circuitry. RT-5144/48/2 Test Probe (red)MOTOROLA PART NO. DESCRIPTION APPLICATION Table 40-2. Service Aids
0180381B45 110VAC MBT250 Surface-mount/ Temperature-controlled, self-contained soldering/desoldering or thru-hole repair station repair station for installation and removal of surface-mounted 0180300E06 220VAC devices. 8180369E97 Flux holder/applicator Allows for the proper amount of flux to be applied to pad grid arrays for repair. 1105139W02 30cc plastic syringe For use with flux holder/applicator 8180369E97. and flux paste 0180386A81 Miniature digital readout soldering station (incl. 1/64 micropoint tip) 0180386A78 Illuminated magnifying glass with lens attachment 0180386A82 Anti-static Used during all radio assembly and grounding kit disassembly procedures. 6684253C72 Straight prober 6680384A98 Brush 1010041A86 Solder (RMA type), 63/37, 0.020 diameter- 1 lb. spool R-1319A Surface-Mounted Device Removal of surface-mounted integrated circuits. (Supersedes R-1070A) Rework Station 6680332E82 R-1319A Reflow Nozzle For IC removal (approximate size 0.8 in. x 0.8 in.) 6680332E83 R-1319A Reflow Nozzle For IC removal (approximate size 0.6 in. x 0.6 in.) 6680332E84 R-1319A Reflow Nozzle For IC removal (approximate size 0.5 in. x 0.5 in.) 6680333E28 R-1319A Reflow Nozzle For removal of RF PA R-1070A Shields and surface-mounted Removal of surface-mounted integrated circuits. (Superseded by R-1319A) component - IC removal/rework station (order all heat focus heads separately) 6680334B49 0.410 x 0.410 U601, U702 6680334B50 0.430 x 0.430 U4, U5, U713 6680334B51 0.492 x 0.492 U3 6680334B52 0.572 x 0.572 U701, U705 6680334B53 0.670 x 0.790 * metal shields B, C, E, and F 6680370B51 0.475 x 0.475 U204 6680370B54 0.710 x 0.710 U710 6680370B57 0.245 x 0.245 U2, U201 6680370B58 0.340 x 0.340 U101, U102 6680371B15 0.460 x 0.560 * metal shields A, D, G, H, and I 6680371B74 0.470 x 0.570 U203 6680332E45 0.591 x 0.315 U714 6680332E46 0.862 x 0.350 U715 4 The following table lists the tools recommended for working on this family of radios; these tools are also available from Motorola. Note that the R-1319A solder/desolder workstation requires the use of some reflow nozzles. The nozzles’ part numbers and general descriptions are listed in the table with the R-1319A.Also note that the R-1070A workstation requires the use of a specific “heat focus head” for each of the compo- nents on which this item is used. Each of these heat focus heads must be ordered separately. The indi- vidual heat focus heads (and the components on which they are used) are listed at the end of the table.MOTOROLA PART NO. DESCRIPTION APPLICATION Table 40-3. Recommended Service Tools *Refer to the SHIELDS LOCATION DETAIL and Shields Parts List in the rear of this manual to match the shield with the proper heat focus head. HEAT-FOCUS INSIDE DIMENSIONS MAXIMUM PRESCRIBED HEADS OF HEADS USED ON HEAT SETTING Temperature settings using the R-1319A and the R-1070A are the same. Refer to Maintenance Sec- tion of Manual for prescribed heat setting.
A. General The HT 1000, MT 2000, MTS 2000, and MTX series radios have been prepared to meet published specifica- tions through their manufacturing process, with the use of laboratory-quality test equipment of highest accuracy. The recommended field service equipment approaches the accuracy of the manufacturing equipment with a few exceptions. Accuracy of the equipment must be main- tained in compliance with the manufacturers recommended calibration schedule. B. Setup Supply voltage can be connected from the battery eliminator. The equipment required for alignment proce- dures is connected as shown in the Radio Alignment Test Setup diagram. Initial equipment control settings should be as indi- cated in the following table, and should hold for all alignment procedures except as noted in Table 40-4. Table 40-4. Initial Equipment Control Settings C. Test Mode 1. RF Test Mode, HT 1000 Radios When the HT 1000 radio is operating in its normal environment, the radios microcontroller controls the RF channel selection, transmitter key-up, and receiver muting. However, when the unit is on the bench for testing, alignment, or repair, it is removed from its normal environment. It cannot receive com- mands from its system and, therefore, the internal microcontroller will not key the transmitter nor unmute the receiver. This prevents the use of nor- mal tune-up procedures. To solve this problem a special routine, called TEST MODE or “air test,” has been incorporated in the radio. To enter test mode: (a) Turn the radio on. (b) Within ten seconds after the self test is com- plete, press the monitor button (side button 3, SB3) five times in succession. After the fifth press, a tone is emitted to indicate that the rf test mode has been entered. (c) Each additional press of SB3 will advance to the next test channel. (refer to Table 40-6), and a corresponding set of tones will indicate the channel. (d) Pressing SB2 will scroll through and access test environments as shown in Table 40-5. NOTE Transmit into a load when keying a radio under test. To exit test mode, turn the radio off then back on. Table 40-5. Test Environments, HT 1000 Radios 2. Control Head Test Mode, HT 1000 Radios To check the buttons and the switches, perform the following tests: (a) Turn radio on (b) After the self test is complete, press the monitor button (side button 3, SB3) five times in succes- sion, within 10 seconds. After the fifth press, a tone is emitted to indicate that the RF test mode has been entered. (c) Exit the RF test mode and enter the control head test mode by pressing and holding SB3 for more than three seconds. Upon entering the control head test mode, a tone is emitted and the green LED begins flashing. The green LED continues to flash until the control head test mode is exited. NOTE Return to the RF test mode by pressing and hold- ing SB3 for more than three seconds. Then re-enter the control head test mode by pressing and holding SB3 for more than three seconds. (d) Test each switch (toggle, rotary, or button-actu- ated) by changing the position of the switch. A tone is emitted to indicate a “good test“ each time a switch position is changed. NOTES 1. Pressing and releasing a button-actuated switch are both considered switch-position changes. 2. No tone when a switch position is changed indicates a test failure. NO. OF BEEPS DESCRIPTION FUNCTION 1 Carrier Squelch RX: if carrier detected TX: mic audio 3 Tone RX: unsquelch if carrier and tone Private-Line (192.8Hz) detected TX: mic audio + tone (192.8Hz) 4 Digital RX: unsquelch if carrier and digital code Private-Line (131) detected TX: mic audio + digital code (131) detected 5 SECTION III. TRANSCEIVER PERFORMANCE TESTING SERVICE MONITOR TEST SET POWER SUPPLY Monitor Mode: Pwr Mon Spkr set: A Voltage: 7.5Vdc RF Attn: –70 Spkr/load: DC on/standby: Speaker Standby AM, CW, FM: FM PTT: OFF Volt Range: 10 (center) Oscope Source: Mod Current: 2.5 Oscope Horiz: 10mSec/Div Oscope Vert: 2.5kHz/Div Oscope Trig: Auto Monitor Image: Hi Monitor BW: Nar Monitor Squelch: mid CW Monitor Vol: 1/4 CW
NO. OF BEEPS TEST CHANNEL VHF UHF BAND 1 UHF BAND 2 800 TX #1 136.025 403.100 450.025 806.0125 RX #1 136.075 403.150 450.075 851.0625 TX #2 142.125 424.850 465.225 815.0125 RX #2 142.075 424.900 465.275 860.0625 TX #3 154.225 438.050 475.225 824.9875 RX #3 154.275 438.100 475.275 869.9375 TX #4 160.125 444.050 484.975 851.0125 RX #4 160.175 444.100 485.025 851.0625 TX #5 168.075 456.350 500.275 860.0125 RX #5 168.125 456.400 500.225 860.0625 TX #6 173.975 463.700 511.975 869.9875 RX #6 173.925 463.750 511.925 869.9375 Table 40-6. Test Frequencies, HT 1000 Radios 1 2 3 4 5 6 (e) Test the on/off volume potentiometer/switch by rotating the potentiometer clockwise and counter clockwise. The loudness of tone beeps will increase and decrease accordingly. NOTE During test mode, the volume level is not regulated to the same limits as during normal radio operation. To exit test mode, turn the radio off then back on. 3. RF Test Mode, MT 2000, MTS 2000, and MTX Series Radios When the MT 2000, MTS 2000, or MTX series radio is operating in its normal environment, the radios microcomputer controls the RF channel selection, transmitter key-up, and receiver muting. However, when the unit is on the bench for testing, alignment, or repair, it is removed from its normal environment. It cannot receive commands from its system and, therefore, the internal microcomputer will not key the transmitter nor unmute the receiver. This prevents the use of normal tune-up procedures. To solve this problem a special routine, called TEST MODE or “air test,” has been incorporated in the radio. To enter test mode: (a) Turn the radio on. (b) After the self test is complete, press the monitor button (side button 3, SB3) five times in succes- sion, within 10 seconds. (c) After “RF TEST” appears (on 14-character dis- plays) or “RF TST” appears (on 6-character displays), press the orange button on top of the radio once. “1 CSQ” appears, indicating: test fre- quency 1, carrier squelch mode. (d) Each additional press of SB3 will advance to the next test channel. (Refer to Table 40-8.) (e) Pressing SB2 will scroll through and access test environments as shown in Table 40-7.NOTES 1. Transmit into a load when keying a radio under test. 2. Radios without display indicate test-environ- ment function by emitting a corresponding number of beeps. See Table 40-7. 4. Control Head Test Mode, MT 2000, MTS 2000, and MTX Series Radios To check the display, the buttons, and the switches, perform the following tests: (a) Turn radio on (b) After the self test is complete, press the monitor button (side button 3, SB3) five times in succes- sion, within 10 seconds. (c) After ”RF TEST” appears on the display, press side button 1 (SB1), “CH TEST” (14-character radio) or “CH TST” (6-character radio) appears on the display. (d) Next, press and hold the orange button on top of the radio; all segments on the display will light, and the LED on the control top will illuminate a yellowish color. (e) Release the orange button; ”3/0” appears, which indicates that switch 3 is in the open condition. (f) Press the orange button again; “3/1” appears, which indicates that switch 3 is in the closed condition. (g) Rotate the mode selector knob; ”4/0” thru ”4/15” appears, which indicates that knob 4 is in mode position 1 thru 15. (h) Rotate the concentric switch; ”65/0” and “65/1” appears. (i) Rotate the volume control; “2/0” thru “2/255” appears. (j) Press SB1, view “96/1”; release, view “96/0” (k) Press SB2, view “97/1”; release, view “97/0” 6
7 (l) Press SB3, view “98/1”; release, view “98/0” (m) Keypad: • Press 0, view “48/1”; release, view “48/0” • Press 1, view “49/1”; release, view “49/0” • Press 2, view “50/1”; release, view “50/0” • Press 3, view “51/1”; release, view “51/0” • Press 4, view “52/1”; release, view “52/0” • Press 5, view “53/1”; release, view “53/0” • Press 6, view “54/1”; release, view “54/0” • Press 7, view “55/1”; release, view “55/0”• Press 8, view “56/1”; release, view “56/0” • Press 9, view “57/1”; release, view “57/0” • Press *, view “58/1”; release, view “58/0” • Press #, view “59/1”; release, view “59/0” • Press , view “130/1”; release, view “130/0” To exit test mode, turn the radio off then back on. Table 40-7. Test Environments, MT 2000, MTS 2000, and MTX Series Radios TEST CHANNEL VHF UHF BAND 1 UHF BAND 2 800 900 R-BAND TX #1 136.025 403.100 450.025 806.0125 896.0125 885.0125 RX #1 136.075 403.150 450.075 851.0625 935.0625 830.0125 TX #2 142.125 424.850 465.225 815.0125 899.0125 885.0125 RX #2 142.075 424.900 465.275 860.0625 938.0625 859.9875 TX #3 154.225 438.050 475.225 824.9875 901.9875 885.0125 RX #3 154.275 438.100 475.275 869.9375 940.9375 859.9875 TX #4 160.125 444.050 484.975 851.0125 935.0125 895.0125 RX #4 160.175 444.100 485.025 851.0625 935.0625 859.9875 TX #5 168.075 456.350 500.275 860.0125 938.0125 905.0125 RX #5 168.125 456.400 500.225 860.0625 938.0625 859.9875 TX #6 173.975 463.700 511.975 869.9875 940.9875 914.9875 RX #6 173.925 463.750 511.925 869.9375 940.9375 859.9875 TX #7 177.975 469.650 519.975 None None None RX #7 177.925 469.700 519.925 None None None Table 40-8. Test Frequencies, MT 2000, MTS 2000, and MTX Series Radios NO. OF BEEPS DISPLAY DESCRIPTION FUNCTION 1* CSQ Carrier Squelch RX: unsquelch if carrier detected TX: mic audio 2 HC Hear Clear** RX: unsquelch if carrier detected TX: compressed mic audio 3 TPL Tone RX: unsquelch if carrier and tone Private-Line (192.8 Hz) detected TX: mic audio + tone (192.8 Hz) 4 DPL Digital RX: unsquelch if carrier and digital code Private-Line (131) detected TX: mic audio + digital code (131) detected 5 TLS Trunking RX: unsquelch if carrier detected Low Speed TX: mic audio + connect tone (105.8 Hz) @ correct deviation 6 THS Trunking RX: unsquelch if valid outbound signalling word (OSW) detected High Speed TX: 1500 Hz tone 7 DTM dual-tone RX: unsquelch if carrier detected multiple freq. TX: selected DTMF tone pair 8 M12 MDC1200 RX: unsquelch if carrier detected without DOS (1800 Hz); squelch if carrier detected with DOS (1800 Hz) TX: 1500 Hz tone 9 SEC Secure*** RX: auto-coded clear TX: with key present - encrypted audio with key absent - constant unsquelch 12 USQ Unsquelch**** RX: constant unsquelch TX: mic audio * radios without display indicate function by emitting a number of beeps ** on 900 MHz radios only*** on radios equipped with secure option **** not available on all radios
8 TEST COMMUNICATIONS NAME ANALYZER RADIO TEST SET COMMENTS Reference Mode: PWR MON TEST MODE, PTT to continuous Frequency error to be ±150Hz Frequency 4th channel test frequency× 4 CSQ (during the Monitor: Frequency error output at performance check) Input at RF In/Out antenna Rated Audio Mode: GEN TEST MODE, PTT to OFF (center), Set volume control to Output level: 1.0mV RF 4 CSQ meter selector to 3.74Vrms 4th channel test frequency× Audio PA Mod: 1kHz tone at 3kHz deviation Monitor: DVM: AC Volts Distortion As above, except to As above As above Distortion < 3.0% distortion Sensitivity As above, except SINAD, As above PTT to OFF (center) RF input to be < 0.35µV (SINAD) lower the RF level for 12dB SINAD. Noise Squelch RF level set to 1mV RF As above PTT to OFF (center), Set volume control to Threshold meter selection to 3.74Vrms (only radios with Audio PA, spkr/load conventional to speaker system need to be tested) As above, except change out of TEST As above Unsquelch to occur at frequency to a conventional MODE; select a < 0.25µV. system. Raise RF level from conventional zero until radio unsquelches. system Preferred SINAD = 8-10dB Table 40-9. Receiver Performance Checks × See Table 40-6 or Table 40-8 as applicable.
9 TEST COMMUNICATIONS NAME ANALYZER RADIO TEST SET COMMENTS Reference Mode: PWR MON TEST MODE, PTT to continuous Frequency error to be < 150Hz. Frequency 4th channel test frequency×4 CSQ (during the Monitor: Frequency error performance check). Input at rf In/Out. Power RF As above. As above, 4 CSQ As above. Refer to Maintenance Specifica- tions page in front of manual. Voice Mode: PWR MON As above, 4 CSQ As above, meter Deviation: Modulation 4th channel test frequency ×selector to mic. VHF, UHF, and 800MHz: atten to –70, input to RF In/Out,³3.6kHz but ²5.0kHz. Monitor: DVM, AC Volts Set 1kHz Mod Out level for 900MHz: ²2.5kH. 0.025Vrms at test set, 80mVrms at AC/DC test set jack Low-Speed As above. TEST MODE PTT to continuous Deviation: Data Modulation 4TLS (during the UHF, 800MHz: ³500Hz but 800/900 UHF output at antenna performance check).²1000Hz. Voice Mode: PWR MON TEST MODE, Remove modulation Press PTT switch on radio. Modulation 4th channel test frequency ×4 CSQ, input. Say four loudly into the (internal) atten to –70, input to RF In/Out. output at antenna. radio mic. Measure deviation: VHF, UHF, and 800MHz: ³3.8kHz but ²5.0kHz. 900MHz: ²2.5kHz. High-Speed As above. TEST MODE, PTT to continuous Deviation: Data 4 THS, (during the UHF and 800MHz: Modulation*** output at antenna. performance check).³2.4kHz but ²3.6kHz. 900MHz: ³1.52kHz but ²1.95kHz. DTMF As above, TEST MODE, As above. Deviation: Modulation 4th channel test frequency ×4 DTMF, VHF, UHF, and 800MHz: output at antenna.³3.8kHz but ²5.0kHz. 900MHz: ³1.5kHz but ²1.9kHz. PL/DPL Change frequency to a Conventional coded As above. Deviation: Modulation conventional transmit squelch personality VHF, UHF, and 800MHz: (radios with frequency, BW to narrow. (clear mode³500Hz but ²1000Hz. conventional, operation). clear mode, 4 TPL 900MHz: ³250Hz but coded squelch 4 DPL²500Hz. operation only) Talk-around Change frequency to conven- Conventional As above. Deviation: Modulation tional talk-around frequency. talk-around UHF and 800MHz: ³3.8kHz (radios with Mode: PWR MON personality but ²5.0kHz. conventional, deviation, attenuation to –70, (clear mode clear mode, input to RF In/Out operation). 900MHz: ³1.95kHz but talk-around Monitor: DVM, AC volts 1 CSQ²2.45kHz. operation only) Set 1kHz Mod Out level for 25mVrms at test set. Talk-around Change frequency to conven- Conventional As above. Deviation: Modulation tional talk-around frequency. talk-around UHF and 800MHz: ³3.6kHz (radios with Mode: PWR MON personality but ²4.4kHz. conventional, deviation, attenuation to –70, (secure mode secure mode, input to RF In/Out operation) talk-around Monitor: DVM, AC volts Load key into operation only) Mod: 1kHz out level for radio. (**) 25mVrms at test set. 1 Sec. Table 40-10. Transmitter Performance Checks * 800 MHz radios only ** The secure mode, talk-around modulation test is only required for trac mode radios which do not have clearmode talk-around capability. *** Trunked Only ×See Table 40-6 or Table 40-8 as applicable.
10 A. Power-up Display Codes At power-up, the radio performs cursory tests to determine if its basic electronics and software are in working order. Problems detected during these tests are presented as error codes on the radio display. The pres- ence of an error code should prompt the user that a problem exists and that a service technician should be contacted. Self-test errors are classified as either fatal or non- fatal. Fatal errors will inhibit user operation, while non-fatal errors will not. Use Table 40-11 to aid in under- standing particular power-up error code displays.B. Operational Display Codes During operation, the radio performs dynamic tests to determine if it is working properly. Problems detected during these tests are presented as error codes on the radio display. The presence of an error code should prompt a user that a problem exists and that a service technician should be contacted. Use Table 40-12 to aid in understanding particular operational error code displays. IV. ERROR CODE DISPLAYS FAILURE DISPLAY 14-Character 6-Character Display Display FAIL 01/81 F01/81 FATAL External ROM/Flash checksum error Bad ROM data, Defective ROM FAIL 01/82 F01/82 FATAL External EEPROM checksum error Bad external codeplug data, Defective external EEPROM ERROR 01/02 E01/02 NON-FATAL External EEPROM checksum error Bad external codeplug data FAIL 01/84 F01/84 FATAL External EEPROM checksum blank Unprogrammed external codeplug data FAIL 01/88 F01/88 FATAL External RAM error Defective RAM FAIL 01/90 F01/90 FATAL Hardware failure Defective IC FAIL 01/92 F01/92 FATAL Internal EEPROM checksum error Bad internal codeplug data, Defective microcontroller ERROR 01/12 E01/12 NON-FATAL Internal EEPROM checksum error Bad internal codeplug data FAIL 01/94 F01/94 FATAL Internal EEPROM checksum blank Unprogrammed internal codeplug data FAIL 01/98 F01/98 FATAL Internal RAM error Defective microcontroller NOTE Due to the nature of fatal ROM & RAM errors, it may not be possible to present an error code on the display. In these cases the radio will attempt to display the appropriate error code, generate an illegal mode tone for one second and then reset its microcontroller. Table 40-11. Power-up Display Codes TYPE OF FAILUREDESCRIPTIONPOSSIBLE SOURCE FAILURE CODE 14-Character 6-Character Display Display FAIL 001 F001 Synthesizer out of lock Bad frequency data in codeplug; defective synthesizer FAIL 002 F002 Selected Mode (Zone/Channel) Bad codeplug data codeplug checksum error FAIL 100 F100 Incompatible trunking Trunking hardware decoder disabled in codeplug; software and hardware old SLIC IC version FAIL 101 F101 Incompatible MDC1200 MDC 1200 hardware decoder disabled in codeplug; software and hardware old SLIC IC version Table 40-12. Operational Display Codes DESCRIPTION POSSIBLE SOURCE
11 SECTION V. RADIO ALIGNMENT PROCEDURE A. General An IBM PC (personal computer) and RSS (Radio Service Software) are required to align the radio. Refer to the applicable RSS manual for installation and setupprocedures for the software. To perform the alignment procedures, the radio must be connected to the PC, RIB (radio interface box), and Universal Test Set as shown in Figure 40-1. BNC RIB RLN-4008B RIB POWER SUPPLY 01-80357A57 (120V)COMPUTER INTERFACE CABLE 30-80369B71 30-80369B72 (IBM AT ONLY)DATA BUSY GND COMPUTER AUDIO GENERATOR SINAD METER AC VOLTMETER TX RX 30 dB PAD 30 dB PAD RF GENERATORSERVICE MONITOR OR COUNTER WATTMETER TRANSMIT RECEIVE TEST BOX RTX-4005BRADIO PROGRAM/TEST CABLE RKN-4035A AUDIO IN SET TO APPROX. 800mV FOR TX MEASURE 80mV AT THE AC/DC METER PORT FOR TX SMA-BNC 58-80348B33 S1347D POWER SUPPLY BATTERY ELIMINATOR RLN-1014A Figure 40-1. Radio Alignment Test Setup MAEPF-22856-B