Motorola Pr400 Detailed 6881096c25 B Manual
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Chapter 11 UHF Troubleshooting Tables 11.1 Troubleshooting Table for Receiver Table 11-1. Troubleshooting Table for Receiver Symptom Possible Causes Procedure Corrective Action Radio Dead (no turn-on beep, no LED indication)1. Battery dead or defec- tive.Substitute known good battery or battery eliminator.Charge or replace battery. 2. Defective batery con- tacts.Inspect battery contacts for corrosion or bent terminals.Clean/repair/replace J301. 3. Blown fuseCheck voltage on each side of fuse. If blown, 0 VDC after fuse.Check for short on output, check D301, VR301, trouble- shoot/repair as needed, replace fuse. 4. DC switching fault Verify battery voltage present at S444 pin 5 when radio is on. Verify Q494-1 is at least 1V dc, Q494-6 is ~0.1V dc, Q493-3 is at Vbatt.Check/replace on-off-volume control S444. Troubleshoot/replace Q493/4. 5. Microprocessor not starting up.Verify clock input to U401-90 (EXTAL) is 7.3975 MHz using high impedance probe. If clock is 3.8MHz, check for shorts on U401 pins. Con- nect RIB to verify communication via CPS. Verify U401-94 (RESET) is high.Verify 16.8 MHz signal at U451- 34. If OK, troubleshoot/replace U451. If not present, trouble- shoot U201 Synthesizer. Repro- gram/reflash as needed. If RESET is Low, troubleshoot regulator U320. Check for shorts at U401 pins. Replace U401 (depot only). Reprogram/ reflash as needed. 6. Regulator fault Verify U310-5 is 5V dc, U320-5 is 3.3V dc, U330-5 is 3V dc.Check for shorts on outputs, troubleshoot/repair as needed, replace faulty regulator.
June, 20056881096C25-B 11-2UHF Troubleshooting Tables: Troubleshooting Table for Receiver No Audio 1. Synthesizer out of lockVerify U201-4 is at 3V dc.Troubleshoot synthesizer/VCO circuits. 2. Defective IFIC Verify audio is present at U51-8. Check Q70, Y70, U51. 3. RX audio buffer faultVerify audio is present at U451-2.Check U510 and associated parts. 4. ASFIC fault Verify audio is present at U451-41. Verify U451-14 is high.Check squelch setting, PL/DPL programming. Troubleshoot/ replace U451. 5. Audio PA faultVerify U490-1 is
6881096C25-BJune, 2005 UHF Troubleshooting Tables: Troubleshooting Table for Synthesizer 11-3 11.2 Troubleshooting Table for Synthesizer Table 11-2. Troubleshooting Table for Synthesizer Symptom Possible Causes Procedure Corrective Action Synthesizer Out of Lock (RX mode only)1. VCO faultVerify oscillator is working, check RF level at U251-10 per schematic. Check dc voltages at U251 pin 2 through 6 and 10 per Table 11-4. Verify steering line voltage is between ~3V and 10V. Check VCO tank components connected to U251-5 and 6. Check for shorts/opens, replace U251. Check D251 and associated components. 2. Synthesizer fault Verify TRB line (from U201-2 to U251-19) is low in RX modeCheck for shorts, check U201 voltages per Table 11-4, replace U201 if incorrect. 3. Programming faultVerify RX channel programming is correct.Re-program if necessary. Synthesizer Out of Lock (TX mode only)1. VCO fault Verify oscillator is working, check RF level at U251-10 per schematic. Check dc voltages at U251 pins 1,3,4,10,15,16 per Table 11-4. Verify steering line voltage is between ~3V and 10V.Check VCO tank components connected to U251-15 and 16. Check for shorts/opens, replace U251. Check D261 and associated components. 2. Synthesizer faultVerify TRB line (U201-2 to U251-19) is high (3V) in TX modeCheck for shorts, check U201 voltages per Table 11-4, replace U201 if incorrect. 3. Programming fault Verify TX channel programming is correct.Re-program if necessary. Synthesizer Out of Lock (RX and TX modes) 1. VCO faultCheck that RF level at U251-12 is at least 150 mV (VHF) or -12 to -20 dBm (UHF)If low/missing, check L276, C276-7, R276. 2. Synthesizer fault Check that RF level at U201-32 is at least 150 mV (VHF) or -12 to -20 dBm (UHF). Verify steering line voltage is between ~3V and 10V.If correct, check/replace U201. If incorrect, check R248 and C241. Check loop filter components R243-5 and C243-5. 3. DC voltage faultVerify 4.5V dc at U201-28. Verify 12.1V dc at U201-47Check C231-233, etc., for shorts. If OK check/replace U201. Check for 3V 1.05 MHz sq waves at U201-14 and 15. Check C218-228, D220-221. 4. Programming fault Verify channel programming is cor- rect.Re-program if necessary.
June, 20056881096C25-B 11-4UHF Troubleshooting Tables: Troubleshooting Table for Transmitter 11.3 Troubleshooting Table for Transmitter Table 11-3. Troubleshooting Table for Transmitter Symptom Possible Causes Procedure Corrective Action No Transmit (no TX LED indication)1. PTT switch defective.Verify U401-71 goes low when PTT is pressed.Replace PTT switch S441. 2. EXT MIC PTT fault Verify U401-72 goes low when J471- 4 is grounded.Check/replace Q470, L471 etc. No Transmit (TX LED indication OK) 1. Synthesizer out of lockRefer to Table 11-2.Refer to Table 11-2. 2. No TX_ENABLE Verify U401-50 is high when pin 71 or 72 is low.Check/replace U401. 3. TX DC switch faultVerify Q171-C is 0V in TX. Verify Q170-C is at Vbatt in TX.Replace Q171. Check for shorts, replace Q170. 4. Power control fault Check Q150 and U150 dc voltages per schematic and Table 11-4.Repair/replace defective com- ponents 5. No TX injectionCheck that RF level at jct. R100/ R101 per schematic.Check U251, L291-292, C290- 291. 6. No 5T source Verify Q312 gate is 0V dc in TX Verify Q312 drain is 5V dc in TX.Check/replace Q313. Check for shorts, check/replace Q312. 7. TX gain stage failureCheck RF levels at Q100 and U110 per schematic.Troubleshoot Q100/U110 and associated circuitry. 8. Antenna switch failure Verify dc voltage at jct. R122/L120 is approx 1.5V.Check/replace D120-121, L120- 121, R120-122, etc. Low Power 1. Low TX injectionCheck that RF level at jct. R100/ R101 per schematic.Check U251, L291-292, C290- 291. 2. Low gain in TX stage Verify dc voltage at Q100-E is ~1.3V (VHF) or ~0.5V (UHF). Verify that RF level at U110-1 is approx. 1V (VHF) or 1.6V (UHF).Verify 5T voltage is correct. Troubleshoot Q100 circuitry. Troubleshoot Q100 circuitry. Check/replace Q100. 3. Incorrect control volt- ageVerify that the dc voltage at PWR_SET (R162) is approx 1.8V dc (at 1 watt) to 2.6V dc (at 4-5 watts). Verify that the dc voltage at U110-2 is approx 2-3V dc (at 1 watt) to 3-4V dc (at 4-5 watts). (See schematic.)Check programming. Trouble- shoot controller circuitry. Check/ replace U451. Troubleshoot U150, Q150 and associated circuitry. 4. Antenna switch defect Verify dc voltage at jct. R122/L120 (VHF) or R121/L120 (UHF) is approx 1.7V. Note: Do not attempt to mea- sure RF or DC voltages at the diodes. Damage to test equipment may occur.Check/replace D120-121, L120- 121, R120-122, etc. 5. Harmonic filter defectVisually inspect components C130- 137, L130-132. Check dc continuity of L130-132 in RX mode only.Repair/replace if necessary.
6881096C25-BJune, 2005 UHF Troubleshooting Tables: Troubleshooting Table for Transmitter 11-5 Poor TX range, conducted power OK1. RF test jack defective Verify continuity of J140 pins 3 and 4 in RX mode only.Replace J140. 2. Antenna matching net- work faultVisually inspect components C140- 141, L140 or L141. Check dc conti- nuity of L140 or L141in RX mode only.Repair/replace if necessary. 3. Defective or wrong antennaVerify correct antenna is installed. Try another antenna.Replace antenna. No internal mic audio (EXT MIC audio OK) 1. Mic bias faultVerify U451-35 is low when side PTT is pressed. Verify Q470-6 is high when side PTT button is pressed.Check/replace U451. Check/replace R474, R476, and Q470. 2. Defective mic Verify approx 1.8V dc across car- tridge when side PTT button is pressed. Verify audio present (~10 mV rms) when speaking into mic.Check mic connector and R478. Replace mic cartridge. 3. Defective mic jackVerify continuity between J471 pins 4 and 5.Replace J471. No EXT MIC audio 1. Mic bias fault Verify approx 1.8V dc across EXT MIC cartridge in TX mode. Verify audio present (~10 mV rms) when speaking into mic.Check Q470. R475, R477, L471. Check VR473, VR475, D470 for shorts. 2. Audio path faultVerify mic audio present (~10 mV rms) at U451-46. Verify amplified mic audio present (~200 mV rms) at U451-40.Check L471, C470. Check/replace U451. 3. Defective audio acces- soryTry another accessory. Replace defective accessory. Table 11-3. Troubleshooting Table for Transmitter (Continued) Symptom Possible Causes Procedure Corrective Action
June, 20056881096C25-B 11-6UHF Troubleshooting Tables: Troubleshooting Table for Board and IC Signals 11.4 Troubleshooting Table for Board and IC Signals Table 11-4. Troubleshooting Table for Board and IC Signals IC Designator Pin Pin Function DC Voltage Comments (Condition) U51 IFIC1RF input 44.85 MHz1.20 2 RF input decoupling 1.20 32nd LO osc output4.02 4 2nd LO osc input 4.60 5RSSI output0.74(no received signal) 6 Vcc 4.70 7Audio feedback0.89 8 Audio output 1.44 DEMOD to stage U510 9RSSI feedback0.74(no received signal) 10 Quad detector input 2.22 11Limiter output1.25 12 Limiter decoupling 2 1.30 13Limiter decoupling 11.30 14 Limiter input 1.28 15GroundGND 16 IF amp output 1.22 17IF amp decoupling 21.26 18 IF amp input 1.26 19IF amp decoupling 11.26 20 2nd mixer output 3.09 U52 BW Select Switch 1Inverter 1 input0(25 kHz mode) 2 Inverter 2 output 0 (25 kHz mode) 3Inverter 3 input (NU)GND 4Ground GND 5Inverter 3 output (NU)4.96 6 Inverter 2 input 3.00 (25 kHz mode) 7Inverter 1 output4.95(25 kHz mode) 8 Vcc 4.96
6881096C25-BJune, 2005 UHF Troubleshooting Tables: Troubleshooting Table for Board and IC Signals 11-7 U110 RF Power Amp 1RF input0(TX mode) 2 Vgg (gate bias) 2.65 (typ) (TX mode) (4.25V typ at VHF) 3Vdd 6.59(TX mode) 4 RF output -- Do not measure 5GroundGND U150 Dual Opamp1 Unit 1 output 4.20 (typ) (TX mode) (5.8V typ at VHF) 2Unit 1 (-) input2.39 (typ)(TX mode) 3 Unit 1 (+) input 2.39 (typ) (TX mode) 4GroundGND 5 Unit 2 (+) input 3.30 (typ) (TX mode) 6Unit 2 (-) input3.35 (typ)(TX mode) 7 Unit 2 output 2.23 (typ) (TX mode) 8Vcc6.79(TX mode) U201 Freq Synthesizer1 AUX2 output (NU) 0 2AUX3 output (TRB)0.03To U251-19 (RX mode) 3 AUX4 output (NU) 0 4Lock detect output2.98To U401-56 5PD Vdd 2.98 6Digital groundGND 7 Serial data input 3.23 8Serial clock input0 9 Synth chip select 3.23 From U401-47 10Modulation input1.50From U451-40 11 VMULT4 (NU) 2.98 12VMULT3 (NU)0 13 VRO 4.96 14VMULT21.49 15 VMULT1 1.49 16INDMULT (NU)0 17 NC1 0 18Ref select (NU)0 19 Buffered 16.8 MHz out 1.54 20Analog Vdd3.00 21 V bypass (NU) 1.55 22Analog groundGND 23 Ref osc XTAL1 2.07 Table 11-4. Troubleshooting Table for Board and IC Signals (Continued) IC Designator Pin Pin Function DC Voltage Comments (Condition)
June, 20056881096C25-B 11-8UHF Troubleshooting Tables: Troubleshooting Table for Board and IC Signals U201 Freq Synthesizer 24Ref osc XTAL20 25 Ref osc warp output 3.00 26Superfilter cap4.48 27 Superfilter base (NU) 3.76 28Superfilter output4.52 29 NC2 0 30Superfilter input4.96 31 NC3 0 32Prescaler input1.97 33 Prescaler ground GND 34Prescaler Vdd2.99 35 Prescaler Vref (NU) 1.97 36Digital Vdd2.99 37 TEST1 (NU) 0.01 38TEST2 (NU)0 39 Bias 2 3.38 (typ) (1.34V in TX mode) 40Bias 11.50 (typ)(3.20V in TX mode) 41 Modulation output 3.42 (typ) (1.62V typ in TX mode) 42CCOMP (NU)0.05 43 Steering line IOUT 9.62 (typ) Depends on frequency 44PD groundGND 45 Steering line IADAPT 9.62 (typ) Depends on frequency 46Adapt switch (NU)0 47 Voltage from charge pump 12.8 48AUX1 output (NU)2.98 U251 VCO / Buffer1 TX VCO current adjust 4.50 2RX VCO current adjust4.35 3 Superfiltered input 4.51 4Collector RF in amp4.35 5 RX VCO base 1.27 6RX VCO emitter0.48 7 RX switch output (NU) 0 8RX buffered VCO output3.36 9 GND_FLAG GND 10TX buffered VCO output3.36 11 GND_BUFFERS GND Table 11-4. Troubleshooting Table for Board and IC Signals (Continued) IC Designator Pin Pin Function DC Voltage Comments (Condition)
6881096C25-BJune, 2005 UHF Troubleshooting Tables: Troubleshooting Table for Board and IC Signals 11-9 U251 VCO / Buffer 12Prescaler output2.26 13 TX switch output (NU) 0.06 14Vcc_BUFFERS3.00 15 TX VCO emitter 0 (RX mode) 16TX VCO base0(RX mode) 17 GND_LOGIC GND 18Vcc_LOGIC3.00 19 TRB input 0.03 From U201-2 (RX mode) 20FLIP inputGND U310 5V Regulator1 Vin 7.48 2GroundGND 3 Control input 7.48 4Bypass capacitor1.26 5Vout 4.96 U320 3.3V Regulator 1GroundGND 2 Feedback 1.23 3Ta p ( N U )0 4 Vin 7.48 5Vo u t3.23 6 Sense (NU) 0 7Error (reset output)3.20 8 Shutdown input 7.48 U330 3V Regulator 1Vin7.48 2 Ground GND 3Control input7.48 4 Bypass capacitor 1.26 5Vo u t3.00 U401 Microprocessor1 PD4_SCK serial clock input 0 2PD5_SS3.23ASFIC chip select 3 PD6_VLIN 3.23 EEPROM chip select 4PG7_R_W3.21 5 PG6_AS 3.23 6PG0_XA133.23 7 PB7_ADDR15 0.026 8PB6_ADDR140.028 9 PB3_ADDR11 3.06 Table 11-4. Troubleshooting Table for Board and IC Signals (Continued) IC Designator Pin Pin Function DC Voltage Comments (Condition)
June, 20056881096C25-B 11-10UHF Troubleshooting Tables: Troubleshooting Table for Board and IC Signals U401 Microprocessor 10PB1_ADDR93.05 11 PB2_ADDR10 0.16 12VDD3.23 13 VSS GND 14PBO_ADDR83.05 15 PB5_ADDR13 0.13 16PG1_XA140.20 17 PG4_XA17 3.17 18PG5_XA180 19 PG3_XA16 3.21 20PG2_XA150.30 21 PB4_ADDR12 0.22 22PF7_ADDR73.03 23 PF6_ADDR6 3.08 24PF5_ADDR53.06 25 PF4_ADDR4 0.16 26PF3_ADDR30.26 27 PF2_ADDR2 3.06 28PF1_ADDR13.06 29 PFO_ADDR0 3.05 30PC0_DATA00.69 31 PC1_DATA1 0.96 32PC2_DATA21.10 33 PC3_DATA3 0.81 34PC4_DATA40.62 35 PC5_DATA5 0.68 36PC6_DATA60.67 37 PC7_DATA7 0.73 38PH7_CSPROG3.05 39 VDDL 3.23 40VSSLGND 41 PH6_CSGP2 3.23 42PH5_CSGP13.23 43 PH4_CSIO 0 44PH3_PW43.21On/off control output 45 PH2_PW3 0 Table 11-4. Troubleshooting Table for Board and IC Signals (Continued) IC Designator Pin Pin Function DC Voltage Comments (Condition)