Motorola Pr400 Basic 6881096c24 A Manual
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6881096C24-AAugust, 2004 Performance Checks: RF Test Mode4-3 To enter test mode: 1.Turn the radio on. Within ten seconds after the self test is complete (self test tone is heard), press SB2 (Side Button 2 in Figure 4-2) five times in succession. If the self test complete tone is not heard, see Error Codes information in Chapter 9. Entry into the test mode is indicated by a positive indicator tone followed by a good key chirp (GKC) upon entering test mode, the radio is in the carrier squelch mode. 2.Press SB1 (Side Button 1) and scroll through and access test environments as shown in Table 4- 2. 3.Press SB2 and scroll through the channel spacing available as shown in Table 4-3. 4.Turn the channel selector knob to change the test channel for that environment as shown in Table 4-4. 5.Press the PTT on a test channel to cause the radio to transmit at the test frequency for the channel. Table 4-2. Test Environments No. of BeepsDescription Function 1 GKC*Carrier SquelchRX: unsquelch if carrier detected TX: mic audio 1 BKC*Tone Private-Line RX: unsquelch if carrier and tone (192.8 Hz) detected TX: mic audio + tone (192.8 Hz) 2 BKCDigital Private-LineRX: unsquelch if carrier and digital code (131) detected TX: mic audio + digital code (131) 3 BKCDual-Tone Multiple FrequencyRX: unsquelch if carrier detected TX: selected DTMF tone pair 5 BKCUnsquelch OpenRX: constant unsquelch TX: mic audio 9 BKCHigh-Speed Signal- ingRX: unsquelch if carrrier detected TX: 1500 Hz tone 11 BCKCompandingRX: unsquelch if carrier detected TX: mic audio * “BKC” means Bad Key Chirp (low-pitched tone), “GKC” means Good Key Chirp (high-pitched tone). Table 4-3. Test Channel Spacing No. of BKC Channel Spacing 125 kHz 2 12.5 kHz 320 kHz
August, 20046881096C24-A 4-4Performance Checks: RF Test Mode Table 4-4. Test Frequencies Channel Selector Switch PositionTest ChannelVHF 1 (136-162 MHz)VHF 2 (146-174 MHz)UHF 1 (403-440 MHz)UHF 2 (438-470 MHz)UHF 3 (465-495 MHz) 1 Low Power 8 High PowerTX#1 or #8 RX#1 or #8136.625146.625403.625438.625465.625 2 Low Power 9 High PowerTX#2 or #9 RX#2 or #9140.325 150.775 409.775 443.775 470.775 3 Low Power 10 High PowerTX#3 or #10 RX#3 or #10144.525155.275415.275448.275475.275 4 Low Power 11 High PowerTX#4 or #11 RX#4 or #11148.875 160.125 421.125 454.125 480.125 5 Low Power 12 High PowerTX#5 or #12 RX#5 or #12153.325164.475427.475459.475485.475 6 Low Power 13 High PowerTX#6 or #13 RX#6 or #13157.875 169.475 433.475 464.475 490.475 7 Low Power 14 High PowerTX#7 or #14 RX#7 or #14161.975173.875439.875469.875494.875 Table 4-5. Receiver Performance Checks Test Name Communications Analyzer Radio Test Set Comments Reference FrequencyMode: PWR MON 4th channel test frequency * Monitor: Frequency error Input at RF In/Out TEST MODE, Test Channel 4 carrier squelch output at antennaPTT to continu- ous (during the performance check)Frequency error to be ±186 Hz VHF1 ±200 Hz VHF2 ±525 Hz UHF1 ±568 Hz UHF2 ±600 Hz UHF3 Rated Audio Mode: GEN Output level: 1.0m V RF 4th channel test frequency * Mod: 1 kHz tone at 3 kHz deviation Monitor: DVM: AC VoltsTEST MODE Test Channel 4 carrier squelchPTT to OFF (center), meter selector to Audio PASet volume control to 3.46 Vrms DistortionAs above, except to distortionAs aboveAs aboveDistortion
6881096C24-AAugust, 2004 Performance Checks: RF Test Mode4-5 * See Ta b l e 4 - 4 Table 4-6. Transmitter Performance Checks Test Name Communications Analyzer Radio Test Set Comments Reference FrequencyMode: PWR MON 4th channel test frequency * Monitor: Frequency error Input at RF In/Out * See Table 4-4 TEST MODE, Test Channel 4 carrier squelch Output at antennaPTT to continu- ous (during the performance check)Frequency error to be ±186 Hz VHF1 ±200 Hz VHF2 ±525 Hz UHF1 ±568 Hz UHF2 ±600 Hz UHF3 Power RF As above As above As above Refer to Maintenance Specifications Vo i c e ModulationMode: PWR MON 4th channel test frequency * atten to -70, input to RF In/ Out Monitor: DVM, AC Volts Set 1 kHz Mod Out level for 0.025 Vrms at test set, 80m Vrms at AC/DC test set jack As aboveAs above, meter selector to micDeviation: VHF, UHF ≥ 4.0 kHz but ≤ 5.0 kHz (25 kHz Ch Sp). Vo i c e Modulation (internal)Mode: PWR MON 4th channel test frequency * atten to -70, input to RF In/ OutTEST MODE, Test Channel 4 carrier squelch Output at antennaRemove modula- tion inputPress PTT switch on radio. Say “four” loudly into the radio mic. Measure deviation: VHF, UHF ≥ 4.0 kHz but ≤ 5.0 kHz (25 kHz Ch Sp) DTMF ModulationAs above, 4th channel test frequency * TEST MODE, Test Channel 4 DTMF Output at antennaAs aboveDeviation: VHF, UHF ≥ 3.05 kHz but ≤ 3.45 kHz (25 kHz Ch Sp) PL/DPL ModulationAs above 4th channel test frequency * BW to narrowTEST MODE, Test Channel 4 TPL DPLAs above Deviation: VHF, UHF ≥ 500 Hz but ≤ 1000 Hz (25 kHz Ch Sp).
July, 20046881096C24-A This Page Intentionally Left Blank 4-6Performance Checks: RF Test Mode
Chapter 5 Radio Alignment Procedures 5.1 Introduction This chapter provides an overview of the Commercial Series Customer Programming Software (CPS) and the Global Tuner as designed for use in a Windows® 98/NT4/2000/ME/XP environment. Both cover all the functions of the traditional Radio Service Software (RSS) package. They are both available in the CPS and Global Tuner (CD ROM) Kit (RVN4191). 5.2 CPS Programming Setup Refer to online help files for the CPS Programming procedures. (See Figure 5-1 for CPS Programming Setup). Figure 5-1. CPS Programming Setup RIB RLN4008 RIB Power Supply RLN4460Te s t B o xRx GndData Tx Data Radio Battery Computer Interface Cable Program/ PMKN4004 Te s t C a b l e
July, 20046881096C24-A 5-2Radio Alignment Procedures: Radio Tuning Setup 5.3 Radio Tuning Setup A Windows 98/NT4/2000/ME/XP PC (personal computer) and Global Tuner are required to tune the radio. To perform the tuning procedures, the radio must be connected to the PC, RIB (Radio Interface Box) and Universal Test Set as shown in Figure 5-2 below. Refer to online help files for the tuning procedures. Figure 5-2. Radio Tuning Setup Service Monitor or Counter Wattmeter Audio Generator Sinad Meter AC Voltmeter 30 dB Pad 30 dB Pad Battery Eliminator Powe r Supply Audio In Tx Rx Receive Tr a n s m i t RF Generator BNC RF Adaptor 5886564Z01 RIB RLN4008 RIB Power Supply RLN4460Te s t B o xRx GndData Tx Data Radio Computer Interface Cable Program/ Test Cable PMKN4004 RLN5410Power Ca ble
6881096C24-AJuly, 2004 Radio Alignment Procedures: Transmitter Alignment Options 5-3 5.3.1 Initial Test Equipment Control Settings The initial test equipment control settings are listed in Table 5-1. 5.4 Transmitter Alignment Options 5.4.1 Reference Oscillator Warp This is an important operation which affects all deviation values such as DTMF, MDC1200 Signaling etc. The frequency will drift if not warped properly. Perform this operation prior to all other transmit tuning operations in order to minimize heating and because of the impact of warp on signaling operations.Table 5-1. Initial Equipment Control Settings Service Monitor Test Set Power Supply Monitor Mode: Power MonitorSpeaker set: AVoltage: 13.2 Vdc RF Attenuation: -70 Speaker/load: SpeakerDC on/standby: Standby AM, CW, FM: FMPTT: OFFVolt Range: 20 V Oscilloscope Source: Mod Oscilloscope Horizontal: 10 mSec/Div Oscilloscope Vertical: 2.5 kHz/Div Oscilloscope Trigger: Auto Monitor Image: Hi Monitor BW: Nar Monitor Squelch: mid CW Monitor Volume: 1/4 CWCurrent: 20 A Note: When checking the RF power output of the radio with a test set, always use a pad of at least 30 dB attached to the radio end of the RF cable. This will avoid an RF mismatch and ensure a stable RF reading that will not change with varying lengths of connecting cable. Figure 5-3. Reference Oscillator Warp Window
August, 20046881096C24-A 5-4Radio Alignment Procedures: Transmitter Alignment Options 1.Under Tx Align menu, select Reference Oscillator Warp (Figure 5-3). 2.There is only 1 frequency point shown which is always the last non-0 transmit frequency point, which will normally be F7. 3.Click on the slider thumb and press PTT Toggle to key up the radio at the corresponding fre- quency point. 4.Monitor the transmit frequency. 5.Adjust the slider, spin or edit control (press ENTER to confirm selection/send a softpot value) until the frequency is as close as possible to the indicated transmit frequency. (Refer to Table 5-2). 6.Dekey the radio by pressing PTT Toggle. 7.Program the warp value into the radio by pressing the Program button. 8.Exit the Reference Oscillator Warp function. 5.4.2 Modulation Balance Attenuation Table 5-2. Reference Oscillator Specifications RF Band Target VHF Band 1 (136-162 MHz)±162 Hz VHF Band 2 (146-174 MHz)±174 Hz UHF Band 1 (403-440 MHz)±436 Hz UHF Band 2 (438-470 MHz)±470 Hz UHF Band 3 (465-495 MHz)±495 Hz Note: When using test box RLN4460: • Inject the signal into the radio via the METER IN terminal and Set the METER IN selector switch to VOL. Inject the signal into the radio via the AUDIO IN terminal. Set the METER OUT toggle switch to the “MIC PORT” position Set the METER OUT selector switch to “MIC”.
6881096C24-AJuly, 2004 Radio Alignment Procedures: Transmitter Alignment Options 5-5 Compensation alignment balances the modulation sensitivity of the VCO and reference modulation (synthesizer low frequency port) lines. The compensation algorithm is critical to the operation of signaling schemes that have very low frequency components (Digital Private-Line) and could result in distorted waveforms if improperly adjusted. To perform Modulation Balance tuning, follow the following steps. 1.Under the Tx Align menu, select Mod Balance Attn (Figure 5-4). 2.Begin with the lowest frequency (i.e. the first frequency point from the top). Pressing PTT Toggle without selecting any slider control at the corresponding frequency point will key the radio up at the first frequency point. 3.Inject 80 Hz at an amplitude of 1.78 V. 4.Record the deviation obtained. Typical values should range from [(1.70-2.30 kHz. Modulation is only tuned in the 25 kHz channel spacing mode)]. 5.Inject 3 kHz. Set the amplitude to 1.5 V. 6.Change the modulation balance attenuation setting until the Tx deviation is as recorded in step 4. 7.Inject 80 Hz at an amplitude of 1.78 V. 8.Check the deviation again. If the Tx deviation changes, record the reading and repeat steps 5-8 until the Tx deviation remains the same. 9.Press PTT Toggle to dekey the radio. Choose the next frequency, key up and repeat steps 3 to 8 until all seven tuning points are done. 10.Program the softpot value by pressing the Program button. 11.Exit the Modulation Balance Function. 5.4.3 Transmit Power Tuning Figure 5-4. Modulation Balance Window Note: The maximum available power level given in the table below must not be exceeded. There are separate alignment procedures for High and Low power.
July, 20046881096C24-A 5-6Radio Alignment Procedures: Transmitter Alignment Options Note:When checking the RF power output of the radio with a test set, always use a pad of at least 30 dB attached to the radio end of the RF cable. This will avoid an RF mismatch and ensure a stable RF reading that will not change with varying lengths of connecting cable Figure 5-5. Transmit Power Window (High Power)