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Motorola Pr400 Basic 6881096c24 A Manual

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    							6881096C24-AAugust, 2004
    Performance Checks: RF Test Mode4-3
    To enter test mode:
    1.Turn the radio on.
    Within ten seconds after the self test is complete (self test tone is heard), press SB2 (Side Button 2 in 
    Figure 4-2) five times in succession. If the self test complete tone is not heard, see Error Codes 
    information in Chapter 9. Entry into the test mode is indicated by a positive indicator tone followed by 
    a good key chirp (GKC) upon entering test mode, the radio is in the carrier squelch mode. 
    2.Press SB1 (Side Button 1) and scroll through and access test environments as shown in Table 4-
    2.
    3.Press SB2 and scroll through the channel spacing available as shown in Table 4-3.
    4.Turn the channel selector knob to change the test channel for that environment as shown in Table 4-4.
    5.Press the PTT on a test channel to cause the radio to transmit at the test frequency for the channel.
    Table 4-2.  Test Environments 
    No. of 
    BeepsDescription Function
    1
    GKC*Carrier SquelchRX: unsquelch if carrier detected
    TX: mic audio
    1
    BKC*Tone Private-Line RX: unsquelch if carrier and tone (192.8 Hz) detected
    TX: mic audio + tone (192.8 Hz)
    2
    BKCDigital Private-LineRX: unsquelch if carrier and digital code (131) detected
    TX: mic audio + digital code (131)
    3
    BKCDual-Tone Multiple 
    FrequencyRX: unsquelch if carrier detected
    TX: selected DTMF tone pair
    5
    BKCUnsquelch OpenRX: constant unsquelch
    TX: mic audio
    9
    BKCHigh-Speed Signal-
    ingRX: unsquelch if carrrier detected
    TX: 1500 Hz tone
    11
    BCKCompandingRX: unsquelch if carrier detected
    TX: mic audio
    * “BKC” means Bad Key Chirp (low-pitched tone), “GKC” means Good Key Chirp (high-pitched 
    tone).
    Table 4-3.  Test Channel Spacing
    No. of BKC Channel Spacing
    125 kHz
    2 12.5 kHz
    320 kHz 
    						
    							August, 20046881096C24-A
    4-4Performance Checks: RF Test Mode
    Table 4-4.  Test Frequencies
    Channel Selector 
    Switch PositionTest ChannelVHF 1
    (136-162 
    MHz)VHF 2
    (146-174 
    MHz)UHF 1
    (403-440 
    MHz)UHF 2
    (438-470 
    MHz)UHF 3
    (465-495 
    MHz)
    1 Low Power
    8 High PowerTX#1 or #8
    RX#1 or #8136.625146.625403.625438.625465.625
    2 Low Power
    9 High PowerTX#2 or #9
    RX#2 or #9140.325 150.775 409.775 443.775 470.775
    3 Low Power
    10 High PowerTX#3 or #10
    RX#3 or #10144.525155.275415.275448.275475.275
    4 Low Power
    11 High PowerTX#4 or #11
    RX#4 or #11148.875 160.125 421.125 454.125 480.125
    5 Low Power
    12 High PowerTX#5 or #12
    RX#5 or #12153.325164.475427.475459.475485.475
    6 Low Power
    13 High PowerTX#6 or #13
    RX#6 or #13157.875 169.475 433.475 464.475 490.475
    7 Low Power
    14 High PowerTX#7 or #14
    RX#7 or #14161.975173.875439.875469.875494.875
    Table 4-5.  Receiver Performance Checks
    Test Name Communications Analyzer Radio Test Set Comments
    Reference 
    FrequencyMode: PWR MON
    4th channel test frequency
    *
    Monitor: Frequency error
    Input at RF In/Out
    TEST MODE,
    Test Channel 4 
    carrier squelch 
    output at 
    antennaPTT to continu-
    ous (during the 
    performance 
    check)Frequency error to be 
    ±186 Hz VHF1
    ±200 Hz VHF2
    ±525 Hz UHF1
    ±568 Hz UHF2
    ±600 Hz UHF3
    Rated Audio Mode: GEN
    Output level: 1.0m V RF
    4th channel test frequency
    *
    Mod: 1 kHz tone at 
    3 kHz deviation
    Monitor: DVM: AC VoltsTEST MODE
    Test Channel 4 
    carrier squelchPTT to OFF 
    (center), meter 
    selector to Audio 
    PASet volume control to 
    3.46 Vrms
    DistortionAs above, except to distortionAs aboveAs aboveDistortion 
    						
    							6881096C24-AAugust, 2004
    Performance Checks: RF Test Mode4-5
    * See Ta b l e  4 - 4
    Table 4-6.  Transmitter Performance Checks
    Test Name Communications Analyzer Radio Test Set Comments
    Reference 
    FrequencyMode: PWR MON
    4th channel test frequency
    *
    Monitor: Frequency error
    Input at RF In/Out
    * See Table 4-4
    TEST MODE,
    Test Channel 4 
    carrier squelch
    Output at 
    antennaPTT to continu-
    ous (during the 
    performance 
    check)Frequency error to be 
    ±186 Hz VHF1
    ±200 Hz VHF2
    ±525 Hz UHF1
    ±568 Hz UHF2
    ±600 Hz UHF3
    Power RF As above As above As above Refer to Maintenance 
    Specifications 
    Vo i c e  
    ModulationMode: PWR MON
    4th channel test frequency
    *
    atten to -70, input to RF In/
    Out
    Monitor: DVM, AC Volts
    Set 1 kHz Mod Out level for 
    0.025 Vrms at test set,
    80m Vrms at AC/DC test set 
    jack
    As aboveAs above, meter 
    selector to micDeviation:
    VHF, UHF
    ≥ 4.0 kHz but ≤ 5.0 
    kHz (25 kHz Ch Sp).
    Vo i c e  
    Modulation 
    (internal)Mode: PWR MON
    4th channel test frequency
    *
    atten to -70, input to RF In/
    OutTEST MODE, 
    Test Channel 4 
    carrier squelch 
    Output at 
    antennaRemove modula-
    tion inputPress PTT switch on 
    radio. Say “four” loudly 
    into the radio mic. 
    Measure deviation: 
    VHF, UHF
    ≥ 4.0 kHz but ≤ 5.0 
    kHz (25 kHz Ch Sp)
    DTMF 
    ModulationAs above,
    4th channel test frequency
    *
    TEST MODE, 
    Test Channel 4 
    DTMF 
    Output at 
    antennaAs aboveDeviation: 
    VHF, UHF 
    ≥ 3.05 kHz 
    but 
    ≤ 3.45 kHz
    (25 kHz Ch Sp)
    PL/DPL 
    ModulationAs above
    4th channel test frequency
    *
    BW to narrowTEST MODE, 
    Test Channel 4
    TPL
    DPLAs above Deviation:
    VHF, UHF 
    ≥ 500 Hz 
    but 
    ≤ 1000 Hz
    (25 kHz Ch Sp). 
    						
    							July, 20046881096C24-A
    This Page Intentionally Left Blank
    4-6Performance Checks: RF Test Mode 
    						
    							Chapter 5 Radio Alignment Procedures
    5.1 Introduction
    This chapter provides an overview of the Commercial Series Customer Programming Software (CPS) 
    and the Global Tuner as designed for use in a Windows® 98/NT4/2000/ME/XP environment. Both 
    cover all the functions of the traditional Radio Service Software (RSS) package.
    They are both available in the CPS and Global Tuner (CD ROM) Kit (RVN4191). 
    5.2 CPS Programming Setup
    Refer to online help files for the CPS Programming procedures. (See Figure 5-1 for CPS 
    Programming Setup).
    Figure 5-1.  CPS Programming Setup
    RIB
    RLN4008 
    RIB Power Supply RLN4460Te s t  B o xRx 
     
    GndData Tx Data
    Radio
    Battery
    Computer Interface          Cable
    Program/
    PMKN4004 Te s t  C a b l e 
    						
    							July, 20046881096C24-A
    5-2Radio Alignment Procedures: Radio Tuning Setup
    5.3 Radio Tuning Setup
    A Windows 98/NT4/2000/ME/XP PC (personal computer) and Global Tuner are required to tune the 
    radio. To perform the tuning procedures, the radio must be connected to the PC, RIB (Radio Interface 
    Box) and Universal Test Set as shown in Figure 5-2 below. Refer to online help files for the tuning 
    procedures.
    Figure 5-2.  Radio Tuning Setup
    Service Monitor or 
    Counter
    Wattmeter
    Audio Generator
    Sinad Meter
    AC Voltmeter
    30 dB Pad
    30 dB Pad
      Battery 
    Eliminator
    Powe r  
    Supply
    Audio In
    Tx
    Rx Receive Tr a n s m i t
    RF Generator BNC
    RF Adaptor
    5886564Z01
    RIB
    RLN4008
    RIB Power Supply RLN4460Te s t  B o xRx 
     
    GndData 
    Tx Data
    Radio
    Computer Interface
              Cable
    Program/
    Test Cable
    PMKN4004 RLN5410Power  Ca ble 
    						
    							6881096C24-AJuly, 2004
    Radio Alignment Procedures: Transmitter Alignment Options 5-3
    5.3.1 Initial Test Equipment Control Settings
    The initial test equipment control settings are listed in Table 5-1. 
    5.4 Transmitter Alignment Options
    5.4.1 Reference Oscillator Warp
    This is an important operation which affects all deviation values such as DTMF, MDC1200 Signaling 
    etc. The frequency will drift if not warped properly. Perform this operation prior to all other transmit 
    tuning operations in order to minimize heating and because of the impact of warp on signaling 
    operations.Table 5-1.  Initial Equipment Control Settings
    Service Monitor Test Set Power Supply
    Monitor Mode: Power MonitorSpeaker set: AVoltage: 13.2 Vdc
    RF Attenuation: -70 Speaker/load: 
    SpeakerDC on/standby: 
    Standby
    AM, CW, FM: FMPTT: OFFVolt Range: 20 V
    Oscilloscope Source: Mod
    Oscilloscope Horizontal: 10 mSec/Div
    Oscilloscope Vertical: 2.5 kHz/Div
    Oscilloscope Trigger: Auto
    Monitor Image: Hi
    Monitor BW: Nar
    Monitor Squelch: mid CW
    Monitor Volume: 1/4 CWCurrent: 20 A
    Note:
     When checking the RF power output of the radio with a test set, always use a pad of 
    at least 30 dB attached to the radio end of the RF cable. This will avoid an RF 
    mismatch and ensure a stable RF reading that will not change with varying lengths of 
    connecting cable.
    Figure 5-3.  Reference Oscillator Warp Window 
    						
    							August, 20046881096C24-A
    5-4Radio Alignment Procedures: Transmitter Alignment Options
    1.Under Tx Align menu, select Reference Oscillator Warp (Figure 5-3).
    2.There is only 1 frequency point shown which is always the last non-0 transmit frequency point, 
    which will normally be F7. 
    3.Click on the slider thumb and press PTT Toggle to key up the radio at the corresponding fre-
    quency point. 
    4.Monitor the transmit frequency. 
    5.Adjust the slider, spin or edit control (press ENTER to confirm selection/send a softpot value) until 
    the frequency is as close as possible to the indicated transmit frequency. (Refer to Table 5-2).
    6.Dekey the radio by pressing PTT Toggle.
    7.Program the warp value into the radio by pressing the Program button.
    8.Exit the Reference Oscillator Warp function.
    5.4.2 Modulation Balance Attenuation
    Table 5-2.  Reference Oscillator Specifications
    RF Band Target
    VHF Band 1 (136-162 MHz)±162 Hz
    VHF Band 2 (146-174 MHz)±174 Hz
    UHF Band 1 (403-440 MHz)±436 Hz
    UHF Band 2 (438-470 MHz)±470 Hz
    UHF Band 3 (465-495 MHz)±495 Hz
    Note:
    When using test box RLN4460: 
    • Inject the signal into the radio via the METER IN terminal and 
     Set the METER IN selector switch to VOL.
     Inject the signal into the radio via the AUDIO IN terminal. 
     Set the METER OUT toggle switch to the “MIC PORT” position
     Set the METER OUT selector switch to “MIC”. 
    						
    							6881096C24-AJuly, 2004
    Radio Alignment Procedures: Transmitter Alignment Options 5-5
    Compensation alignment balances the modulation sensitivity of the VCO and reference modulation 
    (synthesizer low frequency port) lines. The compensation algorithm is critical to the operation of 
    signaling schemes that have very low frequency components (Digital Private-Line) and could result in 
    distorted waveforms if improperly adjusted. To perform Modulation Balance tuning, follow the 
    following steps. 
    1.Under the Tx Align menu, select Mod Balance Attn (Figure 5-4).
    2.Begin with the lowest frequency (i.e. the first frequency point from the top). Pressing PTT Toggle 
    without selecting any slider control at the corresponding frequency point will key the radio up at 
    the first frequency point.
    3.Inject 80 Hz at an amplitude of 1.78 V.
    4.Record the deviation obtained. Typical values should range from [(1.70-2.30 kHz. Modulation is 
    only tuned in the 25 kHz channel spacing mode)].
    5.Inject 3 kHz. Set the amplitude to 1.5 V.
    6.Change the modulation balance attenuation setting until the Tx deviation is as recorded in step 4.
    7.Inject 80 Hz at an amplitude of 1.78 V.
    8.Check the deviation again. If the Tx deviation changes, record the reading and repeat steps 5-8 
    until the Tx deviation remains the same.
    9.Press PTT Toggle to dekey the radio. Choose the next frequency, key up and repeat steps 3 to 8 
    until all seven tuning points are done.
    10.Program the softpot value by pressing the Program button.
    11.Exit the Modulation Balance Function.
    5.4.3 Transmit Power Tuning
    Figure 5-4.  Modulation Balance Window
    Note:
    The maximum available power level given in the table below must not be exceeded. 
    There are separate alignment procedures for High and Low power. 
    						
    							July, 20046881096C24-A
    5-6Radio Alignment Procedures: Transmitter Alignment Options
    Note:When checking the RF power output of the radio with a test set, always use a pad of 
    at least 30 dB attached to the radio end of the RF cable. This will avoid an RF 
    mismatch and ensure a stable RF reading that will not change with varying lengths of 
    connecting cable
    Figure 5-5.  Transmit Power Window (High Power) 
    						
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