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Motorola Portable Radio Ep450 Basic Hkln4215a Manual

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    							December 3, 2003HKLN4215A
    1-2Model Charts and Test Specifications: Model Chart for VHF 146-174 MHz
    1.2 Model Chart for VHF 146-174 MHz
    EP450, VHF, 146-174 MHz
    Model Description
    LAH65KDC9AA2ANEP450, 146-174 MHz, 5 W, 16 Ch. Non-Display Model
    LAH65KDH9AA4AN EP450, 146-174 MHz, 5 W, 64 Ch. Display Model
    ItemDescription
    XPMUD1857_EP450, 146-174 MHz, 5 W, 16 Ch. Non-Display Model
    X PMUD1859_ EP450, 146-174 MHz, 5 W, 64 Ch. Display Model
    XXPMLD4222_EP450, Back Cover Kit. 146-174 MHz
    X PMLN4601_ Non-Display, Front Housing Kit, 16 Ch.
    XPMLN4603_Full Display, Front Housing Kit, 64 Ch.
    X X NNTN4496_R Ni-Cd Battery, 1100 mAH
    XXNNTN4497_RLi-Ion Battery, 1800 mAH
    X X NNTN4851_ NiMH Battery, 1400 mAH
    XXNNTN4970Slim Li-Ion Battery, 1600 mAH
    X X WPLN4138_R  Rapid 90-Min. Desktop Charger w/US Plug
    XXWPLN4139_R Rapid 90-Min. Desktop Charger w/Euro Plug
    X X WPLN4142_R  Rapid 90-Min. Desktop Charger w/Argentina Plug
    XXWPLN4140_R Rapid 90-Min. Desktop Charger w/UK Plug
    X X RLN5644
    2.5
     Belt Clip
    XXNAD6502_RAntenna, 146-174 MHz, 14cm
    X X HKLN4212 E-Series Interactive User CD
    X = Indicates compatibility with model(s) 
    						
    							VHF Test Specifications1-3
    1.3 VHF Test Specifications 
    General
    Transmitter
    Receiver
    Specifications subject to change without notice. All 
    electrical specifications and methods refer to EIA/TIA 
    603 standards. 
    VHF
    Channel Capacity:16 or 64 Channels
    Power Supply: 7.5 Volts ±20%
    Dimensions (HxWxD)
       with Battery:
    High Capacity Li-Ion
    130.5mm x 62mm x 45mm 
    (5.12
     x 2.44 x 1.77)
    Weight: with Battery:
    High Capacity Li-Ion 397g (14.0 oz.)
    Average Battery Life 
    @ (5-5-90* Duty
    Cycle):
    High Capacity Li-Ion 
    17 hr low power/
    12 hr high power
    Model Number: LAH65KDC9AA2_N, 
    LAH65KDH9AA4_N
    Frequency Range:146-174 MHz
    Channel Spacing: 12.5/20/25 kHz
    Temperature Range:-30° to 60°C
    Frequency Stability: ±2.5 ppm
    FCCABZ99FT3045
    *5% receive; 5% transmit; 90% standby.
    VHF
    RF Output
    Li-Ion @ 7.5 V:Low
    1 WHigh
    5 W
    Frequency: 146-174 MHz
    Channel Spacing:12.5/20/25 kHz
    Spurious/Harmonics: -36 dBm < 1 GHz
    -30 dBm > 1 GHz
    FM Noise:-40 dB (12.5 kHz)
    -45 dB (25 kHz)
    Modulation Limitation: ±2.5 kHz @ 12.5 kHz/
    ±5 kHz @ 25 kHz
    Audio Response:
    (from 6 dB/oct. 
    Pre-emphasis, 300 to 
    3000 Hz)+1 to -3 dB
    Audio Distortion:
    @ 1000 Hz, 60%
    Rated Max. Dev.3%
    VHF
    12.5 kHzVHF
    25kHz
    Channel Spacing:12.5/20/25 kHz
    Sensitivity
    12 dB EIA SINAD:0.25 µV (typical)
    Adjacent Channel 
    Selectivity:-60 dB -70 dB
    Intermodulation: -70 dB
    Freq. Stability
    (-30°C to +60°C):0.00025%
    Spur Rejection: -75 dB
    Image and 1/2 I-F 
    Rejection:-70 dB
    Audio Output
    @ 
    						
    							December 3, 2003HKLN4215A
    1-4Model Charts and Test Specifications: Model Chart for UHF 403-440 MHz
    1.4 Model Chart for UHF 403-440 MHz
    EP450, UHF, 403-440 MHz
    Model Description
    LAH65QDC9AA2ANEP450, 403-440 MHz, 4 W, 16 Ch. Non-Display Model
    LAH65QDH9AA4AN EP450, 403-440 MHz, 4 W, 64 Ch. Display Model
    ItemDescription
    XPMUE1972_EP450, 403-440 MHz, 4 W, 16 Ch. Non-Display Model
    X PMUE1974_ EP450, 403-440 MHz, 4 W, 64 Ch. Display Model
    XXPMLE4288_EP450, Back Cover Kit. 403-440 MHz
    X PMLN4601_ Non-Keypad, Front Housing Kit, 16 Ch.
    XPMLN4603_Full Keypad, Front Housing Kit, 64 Ch.
    X X NNTN4496_R Ni-Cd Battery, 1100 mAH
    XXNNTN4497_RLi-Ion Battery, 1800 mAH
    X X NNTN4851_ NiMH Battery, 1400 mAH
    XXNNTN4970Slim Li-Ion Battery, 1600 mAH
    X X WPLN4138_R Rapid 90-Min. Desktop Charger w/US Plug
    XXWPLN4139_R Rapid 90-Min. Desktop Charger w/Euro Plug
    X X WPLN4142_R  Rapid 90-Min. Desktop Charger w/Argentina Plug
    XXWPLN4140_R Rapid 90-Min. Desktop Charger w/UK Plug
    X X RLN5644 2.5” Belt Clip
    XXNAE6483_RAntenna, 403-520 MHz, Whip
    X X HKLN4212 E-Series Interactive User CD
    X = Indicates compatibility with model(s) 
    						
    							HKLN4215ADecember 3, 2003
    Model Charts and Test Specifications: Model Chart for UHF 438-470 MHz 1-5
    1.5 Model Chart for UHF 438-470 MHz
    EP450, UHF, 438-470 MHz
    Model Description
    LAH65RDC9AA2ANEP450, 438-470 MHz, 4 W, 16 Ch. Non-Display Model
    LAH65RDH9AA4AN EP450, 438-470 MHz, 4 W, 64 Ch. Display Model
    ItemDescription
    XPMUE1966_EP450, 438-470 MHz, 4 W, 16 Ch. Non-Display Model
    X PMUE1968_ EP450, 438-470 MHz, 4 W, 64 Ch. Display Model
    XXPMLE4283_EP450, Back Cover Kit. 438-470 MHz
    X PMLN4601_ Non-Display, Front Housing Kit, 16 Ch.
    XPMLN4603_Display, Front Housing Kit, 64 Ch.
    X X NNTN4496_R Ni-Cd Battery, 1100 mAH
    XXNNTN4497_RLi-Ion Battery, 1800 mAH
    X X NNTN4851_ NiMH Battery, 1400 mAH
    XXNNTN4970Slim Li-Ion Battery, 1600 mAH
    X X WPLN4138_R Rapid 90-Min. Desktop Charger w/US Plug
    XXWPLN4139_R Rapid 90-Min. Desktop Charger w/Euro Plug
    X X WPLN4142_R  Rapid 90-Min. Desktop Charger w/Argentina Plug
    XXWPLN4140_R Rapid 90-Min. Desktop Charger w/UK Plug
    X X RLN5644
    2.5
     Belt Clip
    XXNAE6483_RAntenna, 403-520 MHz, Whip
    X X HKLN4212 E-Series Interactive User CD
    X = Indicates compatibility with model(s) 
    						
    							December 3, 2003HKLN4215A
    1-6Model Charts and Test Specifications: Model Chart for UHF 465-495 MHz
    1.6 Model Chart for UHF 465-495 MHz
    EP450, UHF, 465-495 MHz
    Model Description
    LAH65SDC9AA2ANEP450, 465-495 MHz, 4 W, 16 Ch. Non-Display Model
    LAH65SDH9AA4AN EP450, 465-495 MHz, 4 W, 64 Ch. Display Model
    ItemDescription
    XPMUE1978_EP450, 465-495 MHz, 4 W, 16 Ch. Non-Display Model
    X PMUE1980_ EP450, 465-495 MHz, 4 W, 64 Ch. Display Model
    XXPMLE4284_EP450, Back Cover Kit. 465-495 MHz (1/4W)
    X PMLN4601_ Non-Display, Front Housing Kit, 16 Ch.
    XPMLN4603_Display, Front Housing Kit, 64 Ch.
    X X NNTN4496_R Ni-Cd Battery, 1100 mAH
    XXNNTN4497_RLi-Ion Battery, 1800 mAH
    X X NNTN4851_ NiMH Battery, 1400 mAH
    XXNNTN4970Slim Li-Ion Battery, 1600 mAH
    X X WPLN4138_R Rapid 90-Min. Desktop Charger w/US Plug
    XXWPLN4139_R Rapid 90-Min. Desktop Charger w/Euro Plug
    X X WPLN4142_R  Rapid 90-Min. Desktop Charger w/Argentina Plug
    XXWPLN4140_R Rapid 90-Min. Desktop Charger w/UK Plug
    X X RLN5644 2.5” Belt Clip
    XXNAE6483_RAntenna, 403-520 MHz, Whip
    X X HKLN4212 E-Series Interactive User CD
    X = Indicates compatibility with model(s) 
    						
    							UHF Test Specifications1-7
    1.7 UHF Test Specifications
    General
    Transmitter
    Receiver
    Specifications subject to change without notice. All 
    electrical specifications and methods refer to EIA/TIA 
    603 standards. 
    UHF
    Channel Capacity:16 or 64 Channels
    Power Supply: 7.5 Volts ±20%
    Dimensions (HxWxD)
       with Battery:
    High Capacity Li-Ion
    130.5mm x 62mm x 45mm 
    (5.12
     x 2.44 x 1.77)
    Weight: with Battery:
    High Capacity Li-Ion 397g (14.0 oz.)
    Average Battery Life 
    @ (5-5-90* Duty
    Cycle):
    High Capacity Li-Ion 
    17 hr low power/
    12 hr high power
    Model Numbers: LAH65QDC9AA2_N
    LAH65QDH9AA4_N
    LAH65RDC9AA2_N
    LAH65RDH9AA4_N
    LAH65SDC9AA2_N
    LAH65SDH9AA4_N
    Modulation Limitation:±2.5 kHz @ 12.5 kHz/
    ±5 kHz @ 25 kHz
    Channel Spacing: 12.5/20/25 kHz
    Temperature Range:-30° to 60°C
    Frequency Stability: ±2.5 ppm
    FCCABZ99FT4057 403-440MHz
    ABZ99FT4056 438-470MHz
    ABZ99FT4058 465-495MHz
    *5% receive; 5% transmit; 90% standby.
    UHF
    RF Output
    Li-Ion @ 7.5 V:Low
    1 WHigh
    4 W
    Frequency: 403-440 MHz
    438-470 MHz
    465-495 MHz
    Channel Spacing:12.5/20/25 kHz
    Freq. Stability:
    (-30°C to +60°C)0.00025%
    Spurious/Harmonics:-36 dBm < 1 GHz
    -30 dBm > 1 GHz
    FM Noise: -40 dB (12.5 kHz)
    -45 dB (25 kHz)
    Audio Response:
    (from 6 dB/oct. Pre-
    emphasis, 300 to 
    3000 Hz)+1 to -3 dB
    Audio Distortion:
    @ 1000 Hz, 60%
    Rated Max. Dev.
    						
    							December 3, 2003HKLN4215A
    1-8Model Charts and Test Specifications: MIL Standards
    1.8 MIL Standards
    Table 1-2.   MIL STDS 810 C, D, E, and F: Applicable to UHF and VHF Specifications (8.2 and 8.4)    
    Military Standards 810 C, D, E, & F: Parameters/Methods/Procedures
    810C810D810E810F
    Applicable 
    MIL-STDMethods Procedures Methods ProceduresMethods Procedures Methods Procedures
    Low 
    Pressure500.11500.22500.32500.41
    High Temper-
    ature501.1 1,2 501.2 1,2 501.3 1,2 501.4 1,2
    Low 
    Temperature502.11502.21,2502.31,2502.41,2
    Temperature 
    Shock503.1 1 503.2 1 503.3 1 503.4 1
    Solar Radia-
    tion505.11505.21505.31505.41
    Rain 506.1 1,2 506.2 1,2 506.3 1,2 506.4 1
    Humidity507.12507.22,3507.32,3507.43
    Salt Fog 509.1 1 509.2 1 509.3 1 509.4 1
    Dust 510.11510.21510.31510.41
    Vibration 514.2 8,10 514.3 1 514.4 1 514.5 1
    Shock516.21,2,5516.31,4516.41,4516.51 
    						
    							Chapter 2 Theory Of Operation
    2.1 Introduction
    This chapter provides a basic theory of operation for the radio components.
    2.2 Major Assemblies
     Transceiver Board – contains all transmit, receive, and audio circuitry.
     Display (Display models only) – 8 characters (14 segments star burst) and 10 icons with back-
    lighting, liquid-crystal display (LCD).
    Keypad Board (Display models only) –
    Display model: a 2-button menu keypad with 2-way navigation button, and a 3 x 4 alphanumeric 
    keypad.
    Transceiver Board (Figure 2-1).
    2.2.1 Receiver
    Incoming RF signals from the antenna are first routed through the harmonic filter and antenna 
    switch, part of the transmitter circuitry, before being applied to the receiver front end. The receiver 
    front end consists of a preselector filter, RF amplifier, interstage filter, and a double-balanced first 
    mixer (Figure 2-2).
    The mixer output is applied to a diplexer network which matches the 44.85 MHz IF signal to the 
    crystal filter, and terminates the mixer into 50 ohms at all other frequencies.
    The receiver back-end is a dual conversion design. High IF selectivity is provided by a 4-pole 
    fundamental mode 44.85 MHz crystal filter. The output is matched to an IF amplifier stage. The 
    output of the IF amplifier is applied to the input of the receiver IFIC.Figure 2-1.  Major Assemblies Block Diagram
    Antenna
    M140
    Transceiver
    BoardBoard
    BatteryJ301
    J491
    J470J460
    Spkr
    MicKeypad
    J2 3
    2
    2
    28
    J1Display 
    						
    							December 3, 2003HKLN4215A
    2-2Theory Of Operation: Major Assemblies
    The IFIC is a low-voltage monolithic FM IF system incorporating a mixer/oscillator, two limiting IF 
    amplifiers, quadrature detector, logarithmic received signal strength indicator (RSSI), voltage 
    regulator and audio, and RSSI Op Amps. The second LO frequency, 44.395 MHz, is determined by a 
    crystal oscillator. The second mixer converts the 44.85 MHz high IF frequency to 455 kHz.
    Additional IF selectivity is provided by two ceramic filters. The first ceramic filter is a 4-pole filter used 
    between the second mixer and IF amp. The second ceramic filter is a 6-pole filter and is used 
    between the IF amp and the limiter input. For the second ceramic filter, a wider filter is used for 20/25 
    kHz channel spacing, and a narrower filter is used for 12.5 kHz channels.
    A ceramic resonator provides phases vs. frequency characteristic required by the quadrature 
    detector, with 90 degree phase shift occurring at 455 kHz. The output of the IFIC is the recovered 
    audio signal which is fed to the audio IC for amplification and signal conditioning. The output of the 
    audio IC is injecting into the audio PA which drives the 24 Ohm speaker.
    2.2.2 Transmitter
     When the radio is transmitting, microphone audio is passed through the audio IC, where pre-
    emphasis and low-pass (splatter) filtering are done. The output of the audio IC is used to modu-
    late the TX VCO, which creates the modulated carrier. The modulated carrier is then amplified 
    by the pre-driver and power amplifier circuit, which transmits the signal under dynamic power 
    control
    Figure 2-2.  Transceiver Block Diagram
    Crystal 
    Filter Filter 
    Filter 
    Filter 
    Mixer IF Amp
    VCOBIC  Loop 
    Filter 
    Rx VCO 
    Circuit  Tx VCO 
    Circuit  Ref. Osc.
    Rx Out Tx Out
    Audio IC
       MicAudio PA
    SpkrPredriver
    SwitchT/R
    Rx
    Tx
    ModulePA
    Demodulator
    Recovered Audio
    RSSI
    Ceramic 
    ResonatorCer FltrSwitching4E
    6E6G
    BW_SELPreselector
    Frac N
    Mod
    Power
    Cntr
    Harmoni
    c
    LNA
    Image
    IF IC 
    						
    							Chapter 3 Test Equipment, Service Aids, and 
    Service Tools
    3.1 Test Equipment
    Table 3-1 lists test equipment required to service the EP450 Radios.
    Table 3-1.  Recommended Test Equipment 
    Motorola Part No. Description Characteristics Application
    R2600 seriesSystem analyzerThis item will substitute for 
    items with an asterisk (*)Frequency/deviation meter and 
    signal generator for wide-range 
    troubleshooting and alignment
    *R1074 Fluke 87 digital multi-
    meterTrue RMS metering, 
    200 kHz frequency 
    counter, 32-segment bar 
    graph with backlit displayDigital voltmeter is recom-
    mended for AC/DC voltage and 
    current measurements
    Fluke 85 RF probe500 MHz, 30 VAC maxUse with Fluke 87 digital multi-
    meter for RF voltage measure-
    ments.
    *R1377 AC voltmeter 1 mV to 300 mV, 10 mega-
    ohm input impedanceAudio voltage measurements
    R1611Dual channel 
    100 MHz oscillo-
    scope (Agillent)Two-channel, 100 MHz 
    bandwidth, 200 M sample 
    rate/sec, 2 MB memory/
    channelWaveform measurements
    S1339 RF millivolt meter 100 µV to 3V RF, 10 kHz to 
    1 GHz frequency rangeRF level measurements
    *R1013 or
    *R1370SINAD meter or
    SINAD meter with 
    RMSWithout RMS audio volt-
    meter or
    With RMS audio voltmeterReceiver sensitivity measure-
    ments 
    						
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