Motorola Magone Basic 6816101h01 A Manual

							2a 
 
 
 
 
 
Radio Disassembly — Detailed 2-5 
 
6.0 Radio Disassembly — Detailed 
6.1 Front Cover from Chassis Disassembly 
1. Turn off the radio. 
2. Unlatch the battery latch at the bottom of the radio (see “Figure 2-1”). Remove the battery by 
gently lifting the hilt of the battery, nearest to the battery latch, away from the housing. 
 
 
 
 
3 
 
 
 
 
2b 
 
 
 
2a 
 
 
 
Figure 2-1 
3. Slide the battery downwards to remove the battery. 
4. Remove the antenna by unscrewing it (see “Figure 2-2”). 
5. Pull the On/Off Volume and Channel knobs out of their shafts using the Chassis Opener (see 
“Figure 2-2”).                  4  5                       6  
 
 
 
 
 
Figure 2-2   
						

							 
 
 
 
 
2-6 Radio Disassembly — Detailed 
 
6. Insert the Chassis Opener at the bottom of the radio, between the chassis and housing (see 
“Figure 2-2”). Lift the chassis gently. Be careful not to damage the housing or the O-ring 
underneath. 
7. Lift rear chassis away from the front cover. Be careful not to damage the speaker wire under- 
neath. 
 
 
 
 
 
 
Speaker Wire  
 
 
 
 
 
 
 
 
Figure 2-3 
8. Slide the rear chassis downwards, and away from the front cover. 
9. Remove the speaker connector, which connects between the PC Board and the internal 
speaker on front cover (see “Figure 2-4”).  
 
 
 
Speaker  
Connector  
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 2-4  
 
 
 
NOTE  Proceed to perform steps 10, 11, and 12 only if there is a need to replace the latch.  
 
10.   Remove the latch pad from right slot space.  
11.   With  the  battery  latch  on  the  housing,  push  the  shaft  in  the  housing  slot  to  the  right  (see “Fig- 
 ure 2-5”).   
						

							 
 
 
 
 
Radio Disassembly — Detailed 2-7 
 
12.   Slide the battery latch shaft out from the latch.  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 2-5  
 
 
 
NOTE  Proceed to perform steps  13,  14, and  15 only if there is a need to replace the speaker,  
 speaker bracket or speaker felt.  
 
13.   Unscrew the speaker bracket from the housing (see “Figure 2-6”).  
14.   Remove the speaker from on top of the speaker felt with a flat head screwdriver.  
15.   Remove the speaker felt from the grille area.  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 2-6   
						

							 
 
 
 
 
2-8 Radio Reassembly — Detailed 
 
6.2 PC Board Disassembly 
1. Remove the audio jack seal. 
2. Remove the 10 screws which hold the PC board to the diecast. 
3. Next, remove the 2 nuts on the On/Off Volume and Channel knobs shafts with the Crab Eye 
Nut Opener. 
4. The PC board can now be removed from the rear diecast. 
5. The completely disassembly PC board is shown in “Figure 2-7”.  
O-ring Tanapa Label 
Radio Chasis  
 POGO Pin Seal  
 Thermal Pad  
PTT Insulation Tape   
Crab-eye Knob Nut Antenna Bracket    Stickers for Tuning Holes Shield          Thermal Paste      PCB-Chassis Tape POGO Pin Housing 
Audio Jack Seal   
Audio Bracket     PCB   Microphone Boot  
 
Figure 2-7 Completely Disassembled PC Board  
 
7.0 Radio Reassembly — Detailed 
 
7.1 PC Board Reassembly 
1. Place the PC board on the rear diecast. 
2. Tighten the screws and the nuts on the two knobs. 
3. Replace the audio jack seal.  
						

							 
 
 
 
 
Radio Reassembly — Detailed 2-9 
 
7.2 Chassis and Front Cover Reassembly 
 
NOTE  Proceed to perform steps  1,  2,  3 and  4 only if there is a need to replace the speaker, 
speaker bracket or speaker felt. 
1. Place the speaker felt onto the grille area (see “Figure 2-8”) . 
2. Place the speaker on top of the felt. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 2-8 
3. Stick the speaker poron pad onto the back of speaker magnet. 
4. Place the speaker bracket and screw the bracket to the housing. 
 
 
 
NOTE  Proceed to perform steps 5, 6, 7 and 8 only if there is a need to replace the latch. 
 
5. Slot the battery latch shaft into the latch (see “Figure 2-9”). 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 2-9 
6. Place the latch onto the housing, with the shaft protruding on the right side of the latch (see 
“Figure 2-10”).  
						

							 
 
 
 
 
2-10 Radio Reassembly — Detailed 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 2-10 
7. With the battery latch placed on the housing, push the shaft in the housing slot to the left (see 
“Figure 2-11”). 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 2-11 
8. Place the small latch pad onto the right slot space (see “Figure 2-11”).  
						

							 
 
 
 
 
Radio Reassembly — Detailed 2-11 
 
9. Connect the internal speaker connector to the PC board (“see “Figure 2-12”). 
 
 
 
 
 
 
 
 
Speaker  
Connector  
 
 
 
 
 
 
Figure 2-12  
10.   Place the diecast into the front housing (see “Figure 2-13”).  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 2-13  
11.   Snap the front housing cover firmly into place on the rear diecast .  
12.   Attach the battery.  
13.   Attach the On/Off Volume Knob, Channel Knob and Antenna.   
						

							 
 
 
 
 
2-12 
 
8.0 Mechanical View and Parts List 
8.1 Exploded View and Parts List 
         
18  
17 
13 15 10 42 
11 41 
14 16 
 
 
 
 
Mechanical View and Parts List          
48  
49 
19  20  30 52 45     
29 50 
22 
23 
7 21      
5  6 
2  
3    4 1 
43 9 
8 
12       
39 
35 53 44     24 40 25 26 
34 33  
32  
28 
37 
38 31  
46 51 
47 36  
27  
 
Figure 2-14 Exploded View  
 
 
 
 
Table 2-1 Parts List 
Reference 
No 
1 
2 
3 
4 
5 
 
Part No Part Name Qty 
 
PMDN4001_R     Front Housing 1 
Lightpipe 1 
PMDN4002_R     Mag One™ By Motorola Nameplate 1 
PMDN4004_R     A8 Nameplate 1 
PMDN4009_R     PTT Escutcheon 1   
						

							 
 
 
 
 
Mechanical View and Parts List 
 
 
Reference 
No 
 
 
 
 
2-13 
 
Table 2-1 Parts List 
 
Part No Part Name Qty  
6 PMDN4007_R PTT Rubber 1 
7 PMDN4010_R PTT Bezel 1 
8 PMDN4011_R Speaker & Cable (non-EPP) 1 
PMDN4067_R Speaker & Cable (EPP) 1 
9 PMDN4012_R Speaker Bracket 1 
10 Speaker Bracket Screw 1 
11 PMDN4013_R Speaker Poron Pad 1 
12 PMDN4046_R Speaker Felt 1 
13 PMDN4014_R Volume Knob 1 
14 Volume Knob D-Clip (D: 6.0) 1 
15 PMDN4015_R Channel Knob 1 
16 Channel Knob D-Clip (D: 3.5) 1 
17 PMDN4016_R Volume Potentiometer 1 
18 Crab-Eye Knob Nut 1 
19 PMDN4017_R Channel Potentiometer 1 
20 Crab-Eye Knob Nut 1 
21 PMDN4018_R Channel & Volume Top Seal 1 
22 PMDN4019_R Top Escutcheon 16 Channels 1 
23 Top Adhesive 1 
24 PMDN4023_R Battery Latch 1 
25 Battery Latch Shaft 1 
26 Battery Latch Tape 1  
						

							 
 
 
 
 
2-14 
 
 
Reference 
No 
 
 
 
 
 
 
Table 2-1 Parts List 
 
Part No Part Name 
 
 
 
 
Mechanical View and Parts List 
 
 
 
Qty  
27 PMDD4000_R† 136 - 150 MHz 5W PC Board (EPP) 1 
PMDD4001_R* 150 - 174 MHz 5W PC Board (non-EPP) 1 
PMDD4005_R† 150 - 174 MHz 5W PC Board (EPP) 1 
PMDD4006_R* 148 - 174 MHz 5W PC Board (non-EPP) 1 
PMDD4007_R† 148 - 174 MHz 5W PC Board (EPP) 1 
PMDE4000_R† 403 - 425 MHz 5W PC Board (EPP) 1 
PMDE4001_R* 450 - 470 MHz 4W PC Board (non-EPP) 1 
PMDE4005_R† 450 - 470 MHz 4W PC Board (EPP) 1 
28 PMDN4068_R Radio Chassis (EPP) 1 
PMDN4024_R Radio Chassis (non-EPP) 1 
29 Thermal Pad 1 
30 PTT Insulation Tape 1 
31 Insulation Tape 2 
32 PMDN4028_R Tuning Hole Sticker (Small) 2 
33 PMDN4029_R Tuning Hole Sticker (Big) 2 
34 PMDN4047_R Moto Caution Label 1 
35 PMDN4030_R Dust Cover 1 
36 PMDN4031_R Audio Jack 1 
37 Audio Bracket 1 
38 PMDN4032_R Audio Jack Seal 1 
39 PMDN4033_R Microphone 1 
40 Microphone Boot 1 
41 PMDN4034_R Antenna Bracket 1 
42 PMDN4035_R PTT Tact Switch 1 
43 PMDN4056_R Programming Button Tact Switch 2 
44 PMDN4036_R Speaker Connector 1 
45 PMDN4037_R Pogo Pin Seal 1 
46 Pogo Pin Housing 1 
47 Pogo Pin 2