Motorola Magone Basic 6816101h01 A Manual

2a 
 
 
 
 
 
Radio Disassembly — Detailed 2-5 
 
6.0 Radio Disassembly — Detailed 
6.1 Front Cover from Chassis Disassembly 
1. Turn off the radio. 
2. Unlatch the battery latch at the bottom of the radio (see “Figure 2-1”). Remove the battery by 
gently lifting the hilt of the battery, nearest to the battery latch, away from the housing. 
 
 
 
 
3 
 
 
 
 
2b 
 
 
 
2a 
 
 
 
Figure 2-1 
3. Slide the battery downwards to remove the battery. 
4. Remove the antenna by unscrewing it (see “Figure 2-2”)....

 
 
 
 
 
2-6 Radio Disassembly — Detailed 
 
6. Insert the Chassis Opener at the bottom of the radio, between the chassis and housing (see 
“Figure 2-2”). Lift the chassis gently. Be careful not to damage the housing or the O-ring 
underneath. 
7. Lift rear chassis away from the front cover. Be careful not to damage the speaker wire under- 
neath. 
 
 
 
 
 
 
Speaker Wire  
 
 
 
 
 
 
 
 
Figure 2-3 
8. Slide the rear chassis downwards, and away from the front cover. 
9. Remove the speaker connector,...

 
 
 
 
 
Radio Disassembly — Detailed 2-7 
 
12.   Slide the battery latch shaft out from the latch.  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 2-5  
 
 
 
NOTE  Proceed to perform steps  13,  14, and  15 only if there is a need to replace the speaker,  
 speaker bracket or speaker felt.  
 
13.   Unscrew the speaker bracket from the housing (see “Figure 2-6”).  
14.   Remove the speaker from on top of the speaker felt with a flat head screwdriver.  
15.   Remove the speaker felt from the grille area....

 
 
 
 
 
2-8 Radio Reassembly — Detailed 
 
6.2 PC Board Disassembly 
1. Remove the audio jack seal. 
2. Remove the 10 screws which hold the PC board to the diecast. 
3. Next, remove the 2 nuts on the On/Off Volume and Channel knobs shafts with the Crab Eye 
Nut Opener. 
4. The PC board can now be removed from the rear diecast. 
5. The completely disassembly PC board is shown in “Figure 2-7”.  
O-ring Tanapa Label 
Radio Chasis  
 POGO Pin Seal  
 Thermal Pad  
PTT Insulation Tape   
Crab-eye Knob Nut...

 
 
 
 
 
Radio Reassembly — Detailed 2-9 
 
7.2 Chassis and Front Cover Reassembly 
 
NOTE  Proceed to perform steps  1,  2,  3 and  4 only if there is a need to replace the speaker, 
speaker bracket or speaker felt. 
1. Place the speaker felt onto the grille area (see “Figure 2-8”) . 
2. Place the speaker on top of the felt. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 2-8 
3. Stick the speaker poron pad onto the back of speaker magnet. 
4. Place the speaker bracket and screw the bracket to the housing....

 
 
 
 
 
2-10 Radio Reassembly — Detailed 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 2-10 
7. With the battery latch placed on the housing, push the shaft in the housing slot to the left (see 
“Figure 2-11”). 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 2-11 
8. Place the small latch pad onto the right slot space (see “Figure 2-11”).  

 
 
 
 
 
Radio Reassembly — Detailed 2-11 
 
9. Connect the internal speaker connector to the PC board (“see “Figure 2-12”). 
 
 
 
 
 
 
 
 
Speaker  
Connector  
 
 
 
 
 
 
Figure 2-12  
10.   Place the diecast into the front housing (see “Figure 2-13”).  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 2-13  
11.   Snap the front housing cover firmly into place on the rear diecast .  
12.   Attach the battery.  
13.   Attach the On/Off Volume Knob, Channel Knob and Antenna.   

 
 
 
 
 
2-12 
 
8.0 Mechanical View and Parts List 
8.1 Exploded View and Parts List 
         
18  
17 
13 15 10 42 
11 41 
14 16 
 
 
 
 
Mechanical View and Parts List          
48  
49 
19  20  30 52 45     
29 50 
22 
23 
7 21      
5  6 
2  
3    4 1 
43 9 
8 
12       
39 
35 53 44     24 40 25 26 
34 33  
32  
28 
37 
38 31  
46 51 
47 36  
27  
 
Figure 2-14 Exploded View  
 
 
 
 
Table 2-1 Parts List 
Reference 
No 
1 
2 
3 
4 
5 
 
Part No Part Name Qty 
 
PMDN4001_R     Front Housing 1...

 
 
 
 
 
Mechanical View and Parts List 
 
 
Reference 
No 
 
 
 
 
2-13 
 
Table 2-1 Parts List 
 
Part No Part Name Qty  
6 PMDN4007_R PTT Rubber 1 
7 PMDN4010_R PTT Bezel 1 
8 PMDN4011_R Speaker & Cable (non-EPP) 1 
PMDN4067_R Speaker & Cable (EPP) 1 
9 PMDN4012_R Speaker Bracket 1 
10 Speaker Bracket Screw 1 
11 PMDN4013_R Speaker Poron Pad 1 
12 PMDN4046_R Speaker Felt 1 
13 PMDN4014_R Volume Knob 1 
14 Volume Knob D-Clip (D: 6.0) 1 
15 PMDN4015_R Channel Knob 1 
16 Channel Knob D-Clip (D: 3.5) 1...

 
 
 
 
 
2-14 
 
 
Reference 
No 
 
 
 
 
 
 
Table 2-1 Parts List 
 
Part No Part Name 
 
 
 
 
Mechanical View and Parts List 
 
 
 
Qty  
27 PMDD4000_R† 136 - 150 MHz 5W PC Board (EPP) 1 
PMDD4001_R* 150 - 174 MHz 5W PC Board (non-EPP) 1 
PMDD4005_R† 150 - 174 MHz 5W PC Board (EPP) 1 
PMDD4006_R* 148 - 174 MHz 5W PC Board (non-EPP) 1 
PMDD4007_R† 148 - 174 MHz 5W PC Board (EPP) 1 
PMDE4000_R† 403 - 425 MHz 5W PC Board (EPP) 1 
PMDE4001_R* 450 - 470 MHz 4W PC Board (non-EPP) 1 
PMDE4005_R† 450 - 470...