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Motorola Gp328plus Gp338plus Gp338xls Detailed 6804112j28 G Manual
Motorola Gp328plus Gp338plus Gp338xls Detailed 6804112j28 G Manual
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Troubleshooting charts5C-35 5V at pin 6 of CR201 Is information from µP U409 correct? Is U201 Pin 18 AT 4.54 VDC? Is U201 Pin 47 AT = 13 VDC Is U241 Pin 19 4.3 VDC in TX? Start Vis u a l check of the Board OK?Correct Problem Check 5V Regulator +5V at U201 Pin’s 13 & 30? Is 16.8MHz Signal at U201 Pin 19? Check FL201, C206, C207, C208, CR203 & R204 Are signals at Pin’s 14 & 15 of U201? Check L202Check Q260, Q261 & R260 U201 pin 2 at >3V in Tx and -30 dBm? Are R231,R232, R233,C231,C232, & C233 OK? Replace U201 If L261, C263 & C264 are OK, then see VCO troubleshooting chart Are Waveforms at Pins 14 & 15 triangular? Do Pins 7,8 & 9 of U201 toggle when channel is changed? Check programming lines between U409 and U201 Pins 7,8 & 9 Replace U201 Check uP U409 Troubleshooting Chart NO YES NO YES NO YES NO YESNO NO NO YES YESNOYES YESNO YES YES YES NONO NO NO YES NO YES YESCheck CR201, U210, U211, C258, C259 & C228 3.3V at U201 pins 5, 20, 34 & 36Check U248, L201 & L202 Is 16.8MHz signal at U201 pin 23? Replace U201 YES NO NO YES NO YES Troubleshooting Flow Chart for Synthesizer
5C-36Troubleshooting charts START No LO? Tx Carrier? VCO OK Check R260 TRB = 5V?Pin 10 >1V? L253 O/C?Change L253 Change U241 AUX 3 High? Check U201 Pin 2 for 3.2V Pin 19 =0V AUX 4 High? Change Q261 V ctrl 0V or 13V? L243 Open Circuit? Change U241 Change L243 Change U201 Check for faulty parts or dry joints of L271, L273, C370, C386, R339 & L320 A A No No Ye s Ye s Ye s No NoYe sYe s Ye s No Ye sNoNoYe sYe s No No Check R245 for dry joint or faulty No Troubleshooting Flow Chart for VCO
5D-1 Section 5D MODEL CHART AND TEST SPECIFICATIONS (330-400 MHZ) 1.0 Model Chart GP Series, 330-400 MHz ModelDescription AZH38PDC9AA3GP328 Plus 330-400 MHz 4W 16 CH AZH38PDH9AA6GP338 Plus 330-400 MHz 4W 128 CH ItemDescription XPMUD1675GP328 Plus Super Tanapa 330-400 MHz 4W XPMUD1676GP338 Plus Super Tanapa 330-400 MHz 4W 128CH XPMUD1679GP328 Plus Tanapa 330-400 MHz 4W XPMUD1680GP338 Plus Tanapa 330-400 MHz 4W 128CH XJMHD4007GP328 Plus B/C Kit 330-400 MHz 4W XPMHD4007GP338 Plus B/C Kit 330-400 MHz 4W 128CH XPMHD4002GP328 Plus Front Housing Kit XPMHD4003GP338 Plus Front Housing Kit XXPMAD4009VHF 9 cm antenna (336-368 MHz) XXPMAD4020VHF 9 cm antenna (370-400 MHz) X6804022G48GP328 Plus User Guide X6804112J64GP338 Plus User Guide x = Indicates one of each is required.
5D-2Specifications (for GP328 Plus) 2.0 Specifications (for GP328 Plus) General Tr a n s m i t t e r Receiver All specifications are subject to change without notice. 330-400MHz Frequency:330-400 MHz Channel Capacity:GP328 Plus : 16 Chan- nels Power Supply:7.5 Volts ±20% Dimensions with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery: 101.5mm x 55.5mm x 30.5mm 101.5mm x 55.5mm x 35.5mm Weight: with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery: 250 g 270 g Average Battery Life @ (5-5-90 Duty Cycle) Standard High Capacity Lithium Battery: Ultra High Capac- ity Lithium Battery: Low Power >10 hrs >14 hrs High Power >7 hrs >10 hrs Sealing:Meets MIL-STD-810- C,D & E and IPX4 Shock:Meets MIL-STD-810- C,D & E and TIA/EIA 603 Vibration:Meets MIL-STD-810- C,D & E and TIA/EIA 603 Dust:Meets MIL-STD-810- C,D & E and IP5X Humidity:Meets MIL-STD-810- C,D & E and TIA/EIA 603 330-400MHz RF Output Li Ion @ 7.5V: Low 1W High 4W Frequency330-400 MHz Channel Spacing12.5/20/25 kHz Freq. Stability (-30°C to +60°C) 0.00025% Spurs/Harmonics:-36 dBm < 1 GHz -30 dBm > 1 GHz Audio Response: (from 6 dB/oct. Pre- Emphasis, 300 to 3000Hz) +1, -3 dB Audio Distortion: @ 1000 Hz, 60% Rated Max. Dev.
Specifications (for GP338 Plus)5D-3 3.0 Specifications (for GP338 Plus) General Transmitter Receiver All specifications are subject to change without notice. 330-400MHz Frequency:330-400 MHz Channel Capacity:GP338 Plus : 128 Chan- nels Power Supply:7.5 Volts ±20% Dimensions with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery: 101.5mm x 55.5mm x 33.0mm 101.5mm x 55.5mm x 38.0mm Weight: with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery: 250 g 270 g Average Battery Life @ (5-5-90 Duty Cycle) Standard High Capacity Lithium Battery: Ultra High Capac- ity Lithium Battery: Low Power >10 hrs >14 hrs High Power >7 hrs >10 hrs Sealing:Meets MIL-STD-810- C,D & E and IPX4 Shock:Meets MIL-STD-810- C,D & E and TIA/EIA 603 Vibration:Meets MIL-STD-810- C,D & E and TIA/EIA 603 Dust:Meets MIL-STD-810- C,D & E and IP5X Humidity:Meets MIL-STD-810- C,D & E and TIA/EIA 603 330-400MHz RF Output Li Ion @ 7.5V: Low 1W High 4W Frequency330-400 MHz Channel Spacing12.5/20/25 kHz Freq. Stability (-30°C to +60°C) 0.00025% Spurs/Harmonics:-36 dBm < 1 GHz -30 dBm > 1 GHz Audio Response: (from 6 dB/oct. Pre- Emphasis, 300 to 3000Hz) +1, -3 dB Audio Distortion: @ 1000 Hz, 60% Rated Max. Dev.
5D-4Transmitter 4.0Transmitter 4.1 General (Refer to Figure 5-1) The transmitter contains five basic circuits: 1.Power Amplifier 2.Antenna Switch 3.Harmonic Filter 4.Antenna Matching Network 5.Power Control Integrated Circuit (PCIC). 4.1.1 Power Amplifier The power amplifier consists of two devices: 1.9Z67 LDMOS driver IC (U101) and 2.PRF1507 LDMOS PA (Q110). The 9Z67 LDMOS driver IC contains a 2 stage amplification with a supply voltage of 7.3V. This RF power amplifier is capable of supplying an output power of 0.3W (pin 6 and 7) with an input signal of 2mW (3dBm) (pin16). The current drain would typically be 160mA while operating in the frequency range of 330-400MHz. The PRF1507 LDMOS PA is capable of supplying an output power of 7W with an input signal of 0.3W. The current drain would typically be 1300mA while operating in the frequency range of 330- 400MHz. The power output can be varied by changing the biasing voltage. Figure 5-1: Transmitter Block Diagram PCIC Antenna PA Driver VcontrolVcontrol From VCO Jack PA - F i n a l StageAntenna Switch/ Harmonic Filter/ Matching Network
Transmitter5D-5 4.1.2 Antenna Switch The antenna switch circuit consists of two PIN diodes (CR101 and CR102), a pi network (C107, L104 and C106), and two current limiting resistors (R101, R170). In the transmit mode, B+ at PCIC (U102) pin 23 will go low and turn on Q111 where a B+ bias is applied to the antenna switch circuit to bias the diodes on. The shunt diode (CR102) shorts out the receiver port, and the pi network, which operates as a quarter wave transmission line, transforms the low impedance of the shunt diode to a high impedance at the input of the harmonic filter. In the receive mode, the diodes are both off, and hence, there exists a low attenuation path between the antenna and receiver ports. 4.1.3 Harmonic Filter The harmonic filter consists of C104, L102, C103, L101 and C102. The design of the harmonic filter for VHF is that of a modified Zolotarev design. It has been optimized for efficiency of the power module. This type of filter has the advantage that it can give a greater attenuation in the stop-band for a given ripple level. The harmonic filter insertion loss is typically less than 1.2dB. 4.1.4 Antenna Matching Network A matching network which is made up of L116 is used to match the antennas impedance to the harmonic filter. This will optimize the performance of the transmitter and receiver into an antenna. 4.1.5 Power Control Integrated Circuit (PCIC) The transmitter uses the Power Control IC (PCIC), U102 to regulate the power output of the radio. The current to the final stage of the power module is supplied through R101, which provides a voltage proportional to the current drain. This voltage is then fedback to the Automatic Level Control (ALC) within the PCIC to regulate the output power of the transmitter. The PCIC has internal digital to analog converters (DACs) which provide the reference voltage of the control loop. The reference voltage level is programmable through the SPI line of the PCIC. There are resistors and integrators within the PCIC, and external capacitors (C133, C134 and C135) in controlling the transmitter rising and falling time. These are necessary in reducing the power splatter into adjacent channels. CR105 and its associated components are part of the temperature cut back circuitry. It senses the printed circuit board temperature around the transmitter circuits and output a DC voltage to the PCIC. If the DC voltage produced exceeds the set threshold in the PCIC, the transmitter output power will be reduced so as to reduce the transmitter temperature.
5D-6Receiver 5.0 Receiver 5.1 Receiver Front-End (Refer to 330-400MHz Receiver Front End Schematic Diagram on page 5D-22 and 330-400MHz Transmitter Schematic Diagram on page 5D-26) The RF signal is received by the antenna and applied to a low-pass filter. For VHF, the filter consists of L101, L102, C102, C103, C104. The filtered RF signal is passed through the antenna switch. The antenna switch circuit consists of two PIN diodes(CR101 and CR102) and a pi network (C106, L104 and C107).The signal is then applied to a varactor tuned bandpass filter. The VHF bandpass filter comprises of L301, L302, C302, C303, C304, CR301 and CR302. The bandpass filter is tuned by applying a control voltage to the varactor diodes(CR301 and CR302) in the filter. The bandpass filter is electronically tuned by the DACRx from U404 which is controlled by the microprocessor. Depending on the carrier frequency, the DACRx will supply the tuned voltage to the varactor diodes in the filter. Wideband operation of the filter is achieved by shifting the bandpass filter across the band. The output of the bandpass filter is coupled to the RF amplifier transistor Q301 via C307. After being amplified by the RF amplifier, the RF signal is further filtered by a second varactor tuned bandpass filter, consisting of L306, L307, C313, C317, CR304 and CR305. Both the pre and post-RF amplifier varactor tuned filters have similar responses. The 3 dB bandwidth of the filter is about 50 MHz. This enables the filters to be electronically controlled by using a single control voltage which is DACRx . Figure 5-2: Receiver Block Diagram Demodulator Synthesizer Crystal Filter Mixer Varactor Tuned Filter RF Amp Va r a c t o r Tuned Filter Pin Diode Antenna Switch RF Jack Antenna AGC Control Voltage from ASFICFirst LO from FGU Recovered Audio Squelch RSSI IFIC SPI Bus 16.8 MHz Reference Clock Second LO VCO U301IF Amp
Receiver5D-7 The output of the post-RF amplifier filter which is connected to the passive double balanced mixer consists of T301, T302 and CR306. Matching of the filter to the mixer is provided by C381. After mixing with the first LO signal from the voltage controlled oscillator (VCO) using low side injection, the RF signal is down-converted to the 45.1 MHz IF signal. The IF signal coming out of the mixer is transfered to the crystal filter (FL301) through a resistor pad and a diplexer (C322 and L310). Matching to the input of the crystal filter is provided by C324 and L311. The crystal filter provides the necessary selectivity and intermodulation protection. 5.2 Receiver Back-End (Refer to 330-400MHz Receiver Back End Schematic Diagram on page 5D-23) The output of crystal filter FL301 is matched to the input of IF amplifier transistor Q302 by components R352 and C325. Voltage supply to the IF amplifier is taken from the receive 5 volts (R5). The IF amplifer provides a gain of about 7dB. The amplified IF signal is then coupled into U301(pin 3) via C330, C338 and L330 which provides the matching for the IF amplifier and U301. The IF signal applied to pin 3 of U301 is amplified, down-converted, filtered, and demodulated, to produce the recovered audio at pin 27 of U301. This IF IC is electronically programmable, and the amount of filtering (which is dependent on the radio channel spacing) is controlled by the microprocessor. Additional filtering, once externally provided by the conventional ceramic filters, is replaced by internal filters in the IF module (U301). The IF IC uses a type of direct conversion process, whereby the externally generated second LO frequency is divided by two in U301 so that it is very close to the first IF frequency. The IF IC (U301) synthesizes the second LO and phase-locks the VCO to track the first IF frequency. The second LO is designed to oscillate at twice the first IF frequency because of the divide-by-two function in the IF IC. In the absence of an IF signal, the VCO will “search” for a frequency, or its frequency will vary close to twice the IF frequency. When an IF signal is received, the VCO will lock onto the IF signal. The second LO/VCO is a Colpitts oscillator built around transistor Q320. The VCO has a varactor diode, CR310, to adjust the VCO frequency. The control signal for the varactor is derived from a loop filter consisting of C362, C363, C364, R320 and R321. The IF IC (U301) also performs several other functions. It provides a received signal-strength indicator (RSSI) and a squelch output. The RSSI is a dc voltage monitored by the microprocessor, and used as a peak indicator during the bench tuning of the receiver front-end varactor filter. The RSSI voltage is also used to control the automatic gain control (AGC) circuit at the front-end. The demodulated signal on pin 27 of U301 is also used for squelch control. The signal is routed to U404 (ASFIC) where squelch signal shaping and detection takes place. The demodulated audio signal is also routed to U404 for processing before going to the audio amplifier for amplification.
5D-8Receiver 5.3 Automatic Gain Control Circuit (Refer to 330-400MHz Receiver Front End Schematic Diagram on page 5D-22) The front end automatic gain control circuit is to provide automatic gain reduction of the front end RF amplifier via feedback. This action is necessary to prevent overloading of back end circuits. This is achieved by drawing some of the output power from the RF amplifier’s output. At high radio frequencies, capacitor C331 provides the low impedance path to ground for this purpose. CR308 is a PIN diode used for switching the path on or off. A certain amount of forward biasing current is needed to turn the PIN diode on. Transistors Q315 provides this current where upon saturation, current will flow via R347, PIN diode, collector and emitter of Q315 and R319 before going to ground. Q315 is an NPN transistor used for switching here. Maximum current flowing through the PIN is mainly limited by the resistor R319. Radio signal strength indicator, RSSI, a voltage signal, is used to drive Q315 to saturation hence turning it on. RSSI is produced by U301 and is proportional to the gain of the RF amplifier and the input RF signal power to the radio. Resistor network at the input to the base of Q315 is scaled to turn on Q315, hence activating the AGC, at certain RSSI levels. In order to turn on Q315, the voltage across the transistor’s base to ground must be greater or equal to the voltage across R319, plus the base-emitter voltage (Vbe) present at Q315. The resistor network with thermistor RT300 is capable of providing temperature compensation to the AGC circuit, as RSSI generated by U301 is lower at cold temperatures compared to normal operation at room temperature. Resistor R300 and capacitor C397 form an R-C network used to dampen any transient instability while the AGC is turning on.