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Motorola Gm Series Detailed 6864115b62 B Manual

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    							Controlhead Model for GM380, and GM1280 2-11
    output of the op-amp to rise and to reduce the base to emitter voltage of Q0943. This decreases the 
    current of Q0941 until the loop has settled.
    The back light for the LCD module uses a similar circuitry. The only differences are that µP port PH2 
    controls the back light brightness and that the LED’s are located on the LCD module which is 
    connected via J0821. Control line BL A GREEN connects to the anodes and control line BL K 
    GREEN connects to the cathodes of the LED’s.
    4.8 Liquid Crystal Display (LCD)
    The LCD module consists of the display and the display driver and is connected via connector 
    J0821. The display is a single layer super twist nematic (STN) LCD display. It has a dot matrix of 32 * 
    96 dots for displaying graphics and alpha - numerical information and a line with 21 pre - defined 
    icons above the dot matrix
    The driver contains a data interface to the µP, an LCD segment driver, an LCD power circuit, an 
    oscillator, data RAM and control logic. At power up the driver’s control logic is reset by a logic „0 via 
    pin 5 of J0821. The driver’s µP interface is configured to accept 8 bit parallel data input (J0821-D0-
    D7) from the controlhead µP (U0871 port PC0-PC7).
    To write data to the driver’s RAM the µP sets chip select (J0821-6) to logic „0 via U0871-26, RD 
    (J0821-10) to logic „1 via (U0871-40) and WR (U0821-9) to logic „0 via U0871-33. With input A0 
    (J0821-8) set to logic „0 via U0871-34 the µP writes control data to the driver. Control data includes 
    the RAM start address for the following display data. With input A0 set to logic „1 the µP then writes 
    the display data to the display RAM. When data transfer is complete the µP terminates the chip 
    select and the clock activities.
    The display driver’s power circuit provides the voltage supply for the display. This circuit consists of a 
    voltage multiplier, voltage regulator and a voltage follower. The regulator output voltage for the 
    display can be controlled electronically by a control command sent to the driver. The voltage level 
    can be measured by one of the µP’s analogue to digital converters (U0871-42) via J0821-21. To 
    stabilize the display brightness over a large temperature range the µP measures the temperature via 
    analogue to digital converter (U0871-43) using a temperature sensor on the module (J0821-4). 
    Dependent on the measured temperature the µP adjusts the driver output voltage, and in turn the 
    display brightness, via parallel interface.
    4.9 Microphone Connector Signals
    Signals BUS+, PTT IRDEC, HOOK, MIC, HANDSET AUDIO, FLT A+, +5V and 2 A/D converter 
    inputs are available at the microphone connector J0811. Signal BUS+ (J0811-7) connects to the 
    SBEP bus for communication with the CPS or the Universal Tuner. Line MIC (J0811-5) feeds the 
    audio from the microphone to the radio’s controller via connector J0801-4. Line HANDSET AUDIO 
    (J0811-8) feeds the receiver audio from the controller (J0801-6) to a connected handset. FLT A+, 
    which is at supply voltage level, and +5V are used to supply any connected accessory like a 
    microphone or a handset.
    The 2 A/D converter inputs (J0811-9/10) are used for a microphone with keypad. A pressed key will 
    change the dc voltage on both lines. The voltages depend on which key is pressed. The µP 
    determines from the voltage on these lines which key is pressed and sends the information to the 
    host radio.
    Line PTT IRDEC (J0811-6) is used to key up the radio’s transmitter. While the PTT button on a 
    connected microphone is released, line PTT IRDEC is pulled to +5 volts level by R0880. Transistor 
    Q0871 is switched on and causes a low at µP port PA2. When the PTT button is pressed, signal PTT 
    IRDEC is pulled to ground level. This switches off Q0871 and the resulting high level at µP port PA2  
    						
    							2-12THEORY OF OPERATION
    informs the µP about the pressed PTT button. The µP will inform the host radio about any status 
    change on the PTT IRDEC line via SBEP bus.
    When line PTT IRDEC is connected to FLT A+ level, transistor Q0851 is switched on through diode 
    VR0851 and thereby pulls the level on line ON OFF CONTROL to FLT A+ level. This switches on the 
    radio and puts the radio’s µP in bootstrap mode. Bootstrap mode is used to load the firmware into 
    the radio’s flash memory (See controller sub section for more details).
    The HOOK input (J0811-3) is used to inform the µP when the microphone´s hang-up switch is 
    engaged. Dependent on the CPS programming the µP may take actions like turning the audio PA on 
    or off. While the hang up switch is open, line HOOK is pulled to +5 volts level by R0883. Transistor 
    Q0872 is switched on and causes a low at µP port PA1. When the HOOK switch is closed, signal 
    HOOK is pulled to ground level. This switches off R0883 and the resulting high level at µP port PA1 
    informs the µP about the closed hang up switch. The µP will inform the host radio about any status 
    change on the HOOK line via SBEP bus.
    4.10 Speaker (Remote Mount Configuration only)
    The remote mount controlhead contains a speaker for the receiver audio. The receiver audio signal 
    from the differential audio output of the audio amplifier located on the radio’s controller is fed via 
    connector J0801-10,11 to the speaker connector P0801 pin 1 and pin 2. The speaker is connected 
    to the speaker connector P0801. The controlhead speaker can be disconnected if only an external 
    speaker, connected on the accessory connector, should be used. If the controlhead is mounted 
    directly on the radio, an external speaker is required.
    4.11 Electrostatic Transient  Protection
    Electrostatic transient protection is provided for the sensitive components in the controlhead by 
    diodes VR0811 - VR0814. The diodes limit any transient voltages to tolerable levels. The associated 
    capacitors provide Radio Frequency Interference (RFI) protection. 
    						
    							Chapter 3
    TROUBLESHOOTING CHARTS
    1.0 Controlhead GM140/340/640 Troubleshooting Chart
    1.1 On/Off 
    Radio can not be switched on via ON/OFF Volume 
    NO
    YES
    YES
    NO R0823 Pin TAB
    = 5V ?
    R0823 Pin TAB1
    when pressed
    = 5V ?Check / Replace 
    Volume Pot R0823
    Check / Replace
    R0822 / VR0822 / 
    D0822
    NO
    YES
    J0801 Pin 2
    > 10V ?Check / Replace
    Q0821
    Check / Replace
    Q0822 / R0821
    YES
    NO
    J0801 Pin 2
    =5V ?Check / Replace
    D0821 / R0852
    Press and hold
    On/Off Volume Knob 
    						
    							3-2TROUBLESHOOTING CHARTS
    1.2 Microprocessor 
    Power Up Alert Tone is OK but volume knob 
    does not operate and no indicator is on
    NO
    YES
    YES
    NO
    YES
    NO
    YES NO
    YES
    EXTAL
    U0831 Pin 31
    = 8.00 MHz ?
    RESET
    TP0833
    = HIGH ?Check / Replace
    C0833 / R0832 / U0831
    Check radio controller Data Signal
    on J0801 Pin 5
    BUS+ ?
    Data Signal 
    on TP0836
    SCI_RX ?
    NO
    Data Signal
    on TP0837
    SCI_TX ?
    Check / Replace
    R0831 / U0833 / U0831
    Check / Replace
    R0837 / R0836
    Check / Replace
    U0831
    Check / Replace
    D0831 / R0838
    Measure with scope 
    while rotating Volume  
    						
    							Controlhead GM160/360/660 Troubleshooting Flow Chart 3-3
    2.0 Controlhead GM160/360/660 Troubleshooting Flow Chart
    2.1 On/Off 
    Radio can not be switched on via ON/OFF Volume Knob
    NO
    YES
    YES
    NO
    R0823 Pin TAB
    = 5V ?
    R0823 Pin TAB1
    when pressed
    = 5V ?Check / Replace 
    Volume Pot R0823Check / Replace
    R0822 / VR0822 /
    D0822 / C0822
    NO
    YESJ0801 Pin 2
    > 10V ?Check / Replace
    Q0821
    Check / Replace
    Q0822 / R0821
    YES
    NOJ0801 Pin 2
    =5V ?Check / Replace
    D0821 / R0852
    Press and hold
    On/Off Volume Knob 
    						
    							3-4TROUBLESHOOTING CHARTS
    2.2 Microprocessor
    Power Up Alert Tone is OK but volume knob does 
    not operate and no indicator is on
    NO
    YES
    YES
    NO
    YES
    NO
    YES NO
    YES
    EXTAL
    U0831 Pin 31
    = 8.00 MHz ?
    RESET
    TP0833
    = HIGH ?Check / Replace
    C0833 / R0832 / 
    Check radio controller Data Signal
    on J0801 Pin 5
    BUS+ ?
    Data Signal
    on TP0836
    SCI_RX ?
    NO
    Data Signal
    on TP0837
    SCI_TX ?
    Check / Replace
    R0831 / U0833 / U0831
    Check / Replace
    R0837 / R0836
    Check / Replace
    U0831
    Check / Replace
    D0831 / R0838
    Measure with scope while 
    rotating Volume Pot 
    						
    							Controlhead GM160/360/660 Troubleshooting Flow Chart 3-5
    2.3 Display
    Power Up Alert Tone is OK, volume knob does operate,
    indicator/backlight is on but nothing on display
    YES
    NO
    YES
    NO
    V5 (against 5V)
    TP0973 between
    -6V and -7V ?
    Activity on
    Address & Data lines
    A0 / D0..D7 / CS1
    of U0971?Check for shortage
    U0831 / U0971
    Check LCD Assembly
    Check / Replace
    C0971 / C0973 / R0972
    R0973 / R0974 / U0971 
    						
    							3-6  TROUBLESHOOTING CHARTS
    2.4  Backlight 
    Power Up Alert Tone is OK, volume knob does operate,
    YES
    NO
    Check for shortage
    YES
    NO
    Check / Replace 
    						
    							Controlhead GM380/1280 Troubleshooting Flow Chart 3-7
    3.0 Controlhead GM380/1280 Troubleshooting Flow Chart
    3.1 On/Off 
    R0854
    Pin TAB1
    when pressed
    =5V ?
    J0801 PIN2
    > 10V ?
    J0801 PIN2
     =5V?
    Check / Replace
    Q0853 / R0853
    YES
    NO
    YES
    NO
    YES
    NOCheck / Replace
    D0852 / R0852
    Check / Replace
    Volume Pot R0854
    Check / Replace
    Q0851
    Radio can not be switched on via ON/OFF Volume Knob
    YES
    R0854
    Pin TAB
    = 5V?NOCheck / Replace
    R0855 / VR0855 / D0855
    C0856
    Press and hold
    On / Off
    Volume Knob 
    						
    							3-8TROUBLESHOOTING CHARTS
    3.2 Microprocessor 
    Power Up Alert Tone is audible on external speaker but volume
    knob does not operate and no indicators are on
    TP0876
    =5V ?
    NO YES
    U0871
    Pin 73 EXTAL
    = 8 MHzTP0866
    = 0V NO
    Check / Replace
    R0873 / U0873 /
    U0871Check / Replace
    R0866 / C0866 / 
    Q0866 / R0863
    Check / Replace
    R0861 / R0862 / D0861
    C0861 / C0862 / U0861
    C0863 / C0864 / C0865 1
    NO
    YESYES 
    						
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