Midway Cruis N Exotica Operations Manual For 39 Dedicated Game With Motion Seat

							Service - 7
 
 
 
 
 
Viewing Glass Service
To service Monitor Bezel…
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Lift open the Marquee Housing. Refer to service instructions for Marquee.
¾  Grasp the monitor bezel at the bottom and lift it out of cabinet.
¾  Perform the desired repair or equipment replacement.
¾  Wipe the bezel clean before reinstallation.
To service the Monitor (CRT)…
We recommend that you read the WARNINGS thoroughly before beginning this procedure.
CAUTION
The video monitor is heavy, with most of the weight toward the front of the assembly. Be sure
it is firmly supported as it is moved from the cabinet.
WARNING
The monitor does not require isolation from the AC line voltage in normal operation. When
operating outside the cabinet or servicing the monitor on a test bench, ISOLATE THE
MONITOR FROM LINE VOLTAGE WITH AN ISOLATION TRANSFORMER.
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Remove the Control Cabinet, Marquee Housing, and Monitor Bezel. Refer to service
instructions for the Control Cabinet, Viewing Glass and Monitor Bezel.
¾  Open the rear cabinet door and disconnect the monitor from the wiring harness and ground
wires.
¾  Remove 4 nuts securing the monitor mounting flanges to the mounting panel.
¾  Pull the monitor carefully from the cabinet and set aside.
¾  Perform the desired repair or equipment replacement. 
						

							Service - 8
To service the Control Cabinet…
Refer to the Control Cabinet Service illustration.
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Remove the tamper resistant screws from either side of the control cabinet used to fasten it to
the cabinet brackets in the main cabinet.
¾  Slide the control cabinet halfway back along the rails to expose wiring. Label and disconnect
all wiring.
¾  Continue to slide the cabinet away from the main cabinet until it clears the mounting rails.
¾  Perform the desired repair or equipment replacement.
Control Cabinet Service
To service the Dashboard…
Refer to Dashboard Service illustration.
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Remove the Control Cabinet. Refer to service instructions for Control Cabinet.
¾  Remove the tamper resistant screws from the molded dash cover assembly. Lift the lid off of
the cabinet and set aside in a safe place.
¾  Label and disconnect all dash wiring, including the ground strap.
¾  Remove the four screws used to fasten the Dashboard to the cabinet.
¾  Firmly grab the dash and pull it straight out.
NOTE: 
 The Dashboard is heavy, with most of the weight concentrated in the center near the
Steering Mechanism.
¾  Perform the desired repair or equipment replacement.
¾  To reinstall, line-up the holes on either side of the Dashboard and push straight back.
¾  Check for pinched wires, and then reconnect dash wiring and ground strap.
¾ Fasten in place with the screws provided. 
						

							Service - 9
Dashboard Service
To service the Center Control Pod…
Refer to the Center Control Pod Service illustration.
¾  Switch off the power to the game machine and unplug the AC line cord.
¾ Remove the Dashboard. Refer to service instructions for Dashboard.
¾  Remove the steering mechanism. Refer to service instructions for steering mechanism.
¾  Disconnect the light bulbs from the sockets for both the Radio and Start buttons, and set aside.
¾  Remove 5 hex head screws that form the outline of the pod and set aside.
¾  Lift the Center Control Pod from the Dashboard.
¾  Perform the desired repair or equipment replacement. NOTE: 
It may also be necessary to
remove the Dash PCB. Refer to service instructions for Dashboard PCB.
¾ Reinstall and fasten in place with the screws provided.
STEERING MECHANISM
DASH PLATE BUTTON POD 
   HARNESS START/RADIO BUTTON
HARNESS
SPLIT LOCK WASHER1/4 -28x1 
SOCKET HEAD BOLT
STEERING WHEEL
LOCK WASHERHUB 
JAM NUT
TAMPER RESISTANT 
CAP SCREWS SHIFTER POD 
HARNESS
START/RADIO BUTTON 
                      HARNESSSHIFTER POD
BUTTON PODKEYPAD
CENTER CONTROL POD
Center Control Pod Service
To service the Dashboard PCB…
Refer to the Dash PCB Service illustration.
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Remove the Dashboard and the Center Control Pod. Refer to service instructions for the
Dashboard and the Center Control Pod.
¾  With the Center Control Pod removed from the dash, remove 5 hex head screws that are used
to fasten the PCB to the pod and set aside.
¾  Remove the ribbon and power cable connections. 
						

							Service - 10 Dashboard PCB Service, continued
¾  Perform the desired repair or equipment replacement.
¾  Connect the ribbon and power cable to a Dashboard PCB. NOTE:
 The red stripe on the ribbon
cable must be lined up with pin 1 on the PCB, and the black wire on the power cable must line
up with pin 1 on the power connection for the Dashboard.
¾  Reattach the PCB to the pod, and then fasten the pod to the dashboard.
¾  Check for pinched wires.
¾  Reinstall the Dashboard and fasten in place with the screws provided.
 8-32 X 5/16 SCREW
SPECIAL
26 PIN RIBBON
CABLEDASH LED
POWER CABLE
MOLDED CENTER 
CONTROL POD DASH PCB ASSEMBLY
 
OVAL PUSH BUTTON START 
OVAL PUSH BUTTON 
RADIO
Dash PCB Service
To service the Left or Right Control Pods…
Refer to the Control Pod, Buttons and Shifter Service illustration.
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Remove the 4 tamper-resistant buttons used to fasten the faceplate.
¾  Pull the plate forward enough to expose the switches.
¾  Label and disconnect the wiring for the pod(s) being serviced.
¾ Lift the buttons or shifter mechanism out of the pod and set aside.
¾  Remove the 2 hex head screws used to fasten the pod to the dash, and then gently lift the pod
off the dashboard.
¾  Perform the desired repair or equipment replacement.
¾  Reinstall and fasten in place with the screws provided.
To service a Start or Radio Button…
Refer to the Control Pod, Buttons and Shifter Service illustration.
¾  Switch off the power to the game machine and unplug the AC line cord.
¾ Remove the Dashboard. Refer to service instructions for Dashboard.
¾  Gently remove the bulb(s) from the socket using a rocking motion.
¾  Perform the desired repair or equipment replacement. NOTE: 
If changing a bulb, simply reseat
it in original socket. Replacement bulbs must match the original in voltage, current, and
brightness rating. If repairing a button, unscrew the ring at the base and remove the button.
¾  Reinstall the Dashboard and fasten in place with the screws provided. 
						

							Service - 11
Control Pod, Buttons and Shifter Service
To service View Buttons…
Refer to the Control Pod, Buttons and Shifter Service illustration.
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Remove the 4 tamper-resistant buttons used to fasten the faceplate.
¾  Pull the plate forward enough to expose the switches.
¾  Label and disconnect the wiring for the pod(s) being serviced.
¾  Lift assembly completely out of the pod and set aside.
¾  Perform the desired repair or equipment replacement.
¾  Reconnect wires and reinstall buttons. NOTE:
 Insert the left edge of the button plate, then the
right edge to fully seat.
¾  Check for pinched wires.
¾  Fasten the faceplate with the screws provided.
To service Shifter…
Refer to the Control Pod, Buttons and Shifter Service illustration.
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Remove the 4 tamper-resistant buttons used to fasten the faceplate.
¾  Pull the plate forward enough to expose the switches. NOTE: 
Pulling the shifter out of the pod
requires quite a bit of force.
¾  Label and disconnect the wiring for the pod(s) being serviced.
¾  Lift assembly completely out of the pod and set aside.
¾  Perform the desired repair or equipment replacement.
¾  Reconnect wires and reinstall shifter. NOTE:
 Orient the spring mechanism located on the
bottom edge of the shifter toward the bottom of the pod and insert it followed by the top edge to
fully seat.
¾  Check for pinched wires.
¾  Fasten the faceplate with the screws provided. 
						

							Service - 12
To service Steering Assembly…
Refer to the Steering Assembly Service illustration.
¾  Switch off the power to the game machine and unplug the AC line cord.
¾ Remove the Dashboard. Refer to service instructions for Dashboard
.
¾  Remove 6 screws used to fasten the cover plate to the center of the steering wheel. Remove
the cover plate and set aside.
¾  Remove the 3 screws used to fasten the wheel hoop to the shaft. Pull the wheel hoop off of the
dashboard.
¾  If present, remove 4 flange nuts holding the motor shield, motor and shaft to the wheel
assembly (shield not required on all cabinets).
¾  Slide the motor and the shaft off of the assembly.
¾  Perform the desired repair or equipment replacement.
¾  Reinstall and fasten all items in place with the screws provided.
While the steering mechanism is exposed, inspect the belt for splits in the rubber or other signs of
wear at the edges of the teeth. Install a new belt if necessary following the instructions below.
To service Steering Belt…
 Refer to the Steering Assembly Service illustration.
¾  Loosen four mounting nuts for the motor bracket.
¾  Tighten the tension-adjust bolt only until there is no belt deflection, then loosen the bolt one
full turn and tighten the four nuts.
¾  Reattach the mechanism and recalibrate the assembly.
IMPORTANT
: Apply removable anaerobic adhesive thread lock (Loctite Blue 242 or equivalent)
and torque set screw to seven to nine ft.-lbs. (84 to 108 in.-lbs.) if it was
loosened (see illustration).
(SEE DETAIL DRAWING) STEERING MECHANISM
Steering Assembly Service
To service Keypad…
Refer to the Keypad Service illustration.
¾  Switch off the power to the game machine and unplug the AC line cord.

 Remove the Dashboard. Refer to service instructions for Dashboard.

 Label and disconnect wiring for keypad.

 Remove the nuts and spacers used to fasten the Keypad to the dashboard. 
						

							Service - 13 Keypad Service, continued

 Lift the keypad out.

 Perform the desired repair or equipment replacement.
¾  Reinstall keypad, seat the spacers and fasten in place with the nuts provided.
¾  Reinstall Dashboard and fasten with hardware provided.
Keypad Service
To service Control Cabinet Speaker…
    
This speaker is located just above the pedal assembly.
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Remove the Control Cabinet. Refer to service instructions for Control Cabinet.
¾  Label and disconnect wiring, including the ground strap.
¾  Remove the nuts on the mounting screws before removing the speaker from the enclosure.
¾  Perform the desired repair or equipment replacement.
¾  Carefully reseat the seals upon completing any task in the speaker enclosure.
¾  Reconnect the wires, including ground. Refer to the Cabinet Wiring Diagram for correct speaker
polarity.
To service Pedal Assembly…
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Remove the Control Cabinet. Refer to service instructions for Control Cabinet.
¾  Adjust the seat to the maximum rear position.
¾  Remove 4 tamper resistant screws used to fasten the Pedal assembly to the cabinet. NOTE:
Due to the weight of the pedal assembly it may slide or abruptly jerk out of the opening once all
screws are loosened and/or removed.
¾  Pull the assembly forward enough to expose wiring.
¾  Carefully note the orientation of the cable wiring. Label and disconnect wiring, including ground.
¾  Perform the desired repair or equipment replacement.
¾  Reinstall pedal assembly and reconnect wiring, including ground.
¾  Align the holes for the screws and fasten in place with the hardware provided. 
						

							Service - 14
To service Coin Meter…
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Unlock the cash door and swing it open.  Remove the cash tubs.
¾  The meter is located on a plate at the bottom of the vault. Remove the screws and lift the plate
just enough to disconnect the meter wires from the harness.
¾  Record the meter count before testing or replacement.
¾  Perform the desired repair or equipment replacement.
To service Coin Mechanism…
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Unlock the coin door and swing it open.
¾  Unlatch and remove each coin mechanism separately to clean or replace with a different type.
Ensure mechanism seats fully in the holder upon reinstallation.
¾  Close and lock the release latch, then close the door.
¾  Turn on the game and change the mechanism setup, then test known good and bad coins to
verify operation.
To service Dollar Bill Validator…
(Use MARS AE2411-U3 UL recognized currency changer)
Dollar bill validators or other currency acceptors may be installed in games that are
manufactured with the additional wiring connector.
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Unlock the coin door and swing it open. Read the label affixed to the door for additional
information.
¾  Disassemble the validator and remove material to permit it to fit inside the coin door as
illustrated then reassemble unit. 
						

							Service - 15
To service CPU Board Assembly…
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Unlock and remove the rear door to expose the electronics assembly.
¾  Locate the CPU Board assembly.
¾  Carefully note the orientation of the JAMMA connector and the other cables.  Extract the
harness and other cables from the board connectors.
¾  Remove CPU board assembly mounting screws.  Lift the board out of the cabinet and set in a
safe place.  Use anti-static bags and protective containers from new parts for storage if not
reinstalled immediately.
¾  Perform the desired repair or equipment replacement.
To service Memory…
The ROM (Read Only Memory) circuits contain the computer operating instructions for this game.
Memory devices are especially sensitive to static charges. Use grounding precautions when
handling these parts.
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Unlock and remove the rear door to expose the electronics assembly.
¾  Locate the CPU Board assembly. Carefully note each IC position, and then remove using a chip
extraction tool.
¾  To install memory circuits, orient a chip over the corresponding socket and press firmly to seat
pins.  Do not force.
CAUTION
Discharge any static electricity built up in your body by touching the chassis for the power
supply. Do this BEFORE touching or handling the electronic assemblies.
To service the Battery…
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Unlock and remove the rear door to expose the electronics assembly.
¾  Locate the CPU Assembly. Carefully note the position, and then gently lift the contact arm to
release tension.  Do not bend the arm.
¾  Slight finger pressure may be needed to pry the cell from its holder. Avoid direct shorts across
terminals or from terminals to ground.
¾  To install a battery, orient cell near its holder and slide it in under the contact arm.  Do not force.
CAUTION
Danger of explosion if battery is replaced incorrectly. Replace only with the same or equivalent
type as recommended by the manufacturer. Dispose of used batteries according to instructions
printed on the battery or the manufacturers packaging.
To service Wheel Driver Board Assembly…
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Unlock and remove the rear door to expose the electronics assembly.
¾  Locate the Wheel Driver Assembly.
¾  Carefully note the orientation of the cables.  Extract the harness and other cables from the board
connectors.
¾  Remove the wheel driver board assembly mounting screws.  Lift the board out of the cabinet and
set in a safe place. Use anti-static bags and protective containers for storage if not reinstalled
immediately.
¾  Perform the desired repair or equipment replacement. 
						

							Service - 16
To service the Power Supply…
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Unlock and remove the rear cabinet door.
¾  Unplug the IEC AC connector from the rear of the supply and the DC connector from the front.
¾  Remove the two front and two rear screws from the supply, then lift it off of the power chassis.
Note voltage setting.
¾  Perform the desired repair or equipment replacement.
¾  Be sure to set the voltage switch to the correct value prior to reinstallation.
¾  Set the supply on the power chassis and align the mounting holes.  Install the four screws and the
two power connectors.
To service the Transformer…
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Unlock and remove the rear door.
¾  If the power to the Video Game Machine (VGM) was only recently disconnected, the transformer
may still be warm. Allow the transformer to cool completely before handling.
¾  Label and disconnect all wiring, including ground.
¾  Remove the screws used to fasten the transformer to the base of the cabinet.
¾  Perform the desired repair or equipment replacement.
DANGER:
High voltage present. Exercise extreme caution while servicing transformer.
To service Fan Assembly…
¾  Switch off the power to the game machine and unplug the AC line cord.
¾  Unlock and remove the rear door.
¾  Remove the perforated metal cover to expose the fan assembly and set aside.
¾  Unplug the fan power connector from the wiring.
¾  Remove the screws used to fasten a fan down and then lift fan out.
¾  Perform the desired repair or equipment replacement.