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LG Gr P227 Ytqa Service Manual

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    							3. When customer uses bottled water.
    *If customer wants to use bottled water, extra pump should be installed as shown below.
    1. The pump system should not be on the floor (it may cause noise and vibration). Securely fasten the inlet and outlet
    nuts of pump.
    2. If there is any leakage after installation, cut the water tube at right angle and reassemble.
    3. When put the water tube end into the bottle, leave a clearance between bottle bottom and water tube end.
    4 Check water coming out and any leakage.
    Caution : • If feed tube is more than 4m, less water will come out due to pressure drops.
    • Use standard feed tube to prevent leaking.
    Outternal Filter
    1. Filter Fixation
    1) Connect feed tube to the filter outlet and water valve connecting tube.
    2) Fix the filter at proper place around the sink where it is easy to replace the filter and to receive the cleaning water. 
    Please consider the length of tube shall be less than 8m when locating filter.
    2. Filter Cleaning
    1) Connect feed tube to the inlet of feed valve and filter.
    2) Clean the main valve and feed valve with water for at
    least one minute until clean water comes out.
    HOW TO INSTALL REFRIGERATOR
    - 11 -
    Inlet
    Outlet
    Water Tube
    Clip
    Connector Type
    WaterFilter Filter Inlet
    Feed ValveHot Water
    Cold Water
     
    						
    							Install Water Filter (Applicable to some models only)
    Before Installing water filter
    1. Before installing the filter, take out the top shelf of the
    refrigerator after tilting it to the direction () and lifting it
    to the direction () and move it to the lower part.
    2. Remove the lamp cover by  pressing the protrusion
    under the cover and pulling the cover to the front.
    Installing water filter
    1.Initial installation of water filter
    Remove the filter substitute cap by turning it
    counterclockwise () by 90 degrees and pulling it down.
    Note : Keep it safe to use it later when you do not use the
    filter.
    Remove the red cap from the filter and attach the
    sticker. Insert the upper part of the filter () after
    aligning with the guideline marked on the control box,
    and fasten it by turning it clockwise by 90 degrees.
    Note : Check that the guideline and the fastening
    indication line are aligned.
    2. Replacement of water filter
    While holding the lower part of the filter, turn it
    counterclockwise () by 90 degrees and pull it down.
    Note : Check that the guideline and the loosening
    indication line are aligned.After installing water filter
    Reassemble the lamp cover and the top shelf of the
    refrigerator. To place the top shelf of the refrigerator, raise
    the front part of the shelf a bit so that the hook of the shelf
    is fit into the groove.
    In order to clean the water filter system, drain water for
    about 3 min.
    Note : Then open the door of the refrigerator and check for
    water droppings on the shelf under the filter.
    Aligning with the guide line
    and the fastening indication line
    Aligning with the guide line
    and the loosening indication line
    Control box
    Control box
    Separation
    of red cap
    Adhesion
    sticker
    Substitute
    cap
    HOW TO INSTALL REFRIGERATOR
    - 12 -
     
    						
    							3. How to Control the Amount of Water Supplied to Icemaker.
    3-1. Confirm the amount of water supplied to the icemaker.
    1. Remove the cover bucket : Lift the cover with a slight twisting.
    2. Remove the ice bucket : Lift the lower part slightly and take the ice bucket out slowly.
    • Caution :• Do not put your hands or tools into the
    chute to confirm the operation of geared
    motor. It may damage refrigerator or hurt
    your hands.
    • Check the operation of motor with its operation
    noise.
    3. Apply electricity after connecting water pipe.
    1) Press test switch under the icemaker for two seconds as shown below.
    2) The bell rings(ding~dong) and ice tray rotates and water comes out from the icemaker water tube.
    3) The water shall be supplied two or three times into the tray. The amount of water supplied for each time is small. 
    Put a water container under the ice tray and press test switch.
    4) When ice tray rotates, the water in it will spill. Collect the spilt water and throw away into the sink.
    5) When ice tray has finished rotation, water comes out from the water tube. Confirm the amounts of water in the ice tray.
    (refer to fig. The optimum amount of water is 80cc)
    * It is acceptable if the adjusted level of water is a bit smaller than maximum level.
    HOW TO INSTALL REFRIGERATOR
    - 13 -
    Test Switch Confirm the amount
    of water(Recommend: 
    the water should 
    not be over this 
    maximum level line).
    Ice maker
     
    						
    							3-2. Control the amount of water supplied to the icemaker.
    Caution :• Please unplug the power cord from the wall outlet and wait for more than three minutes before disconnecting
    PCB cover as 310V is applied in the control panel.
    1. Disconnect PCB cover from the upper part of the refrigerator.
    2. Adjust the amount of water supplied by using DIP switch.
    Water Supplying Time Control Option
    1) The water supplying time is set at 4.5 seconds when the refrigerator is delivered.
    2) The amount of water supplied depends on the setting time and water pressure (city water pressure).
    3) If ice cube is too small, increase the water supplying time. This happens when too small water is supplied into the ice tray. 
    4) If ice cube sticks together, decrease the water supplying time. This happens when too much water is supplied into the ice tray. 
    Caution :When adjusting the amount of water supplied, adjust step by step. Otherwise the water may spill over.
    3. When adjustment of control switch for the amount of water supplied is complete, check the level of water in the ice tray.
    HOW TO INSTALL REFRIGERATOR
    - 14 -
    (+) Driver
    1
    ONSwitch ON
    Switch OFF
    2
    Confirm the amount
    of water(Recommend: 
    the water should 
    not be over this 
    maximum level line).
    * The quantity of water supplied depends
    on DIP switch setting conditions and
    water pressure as it is a direct tap water
    connection type. (the water supplied is
    generally 60 cc to 100 cc)
    * DIP switch is on the main PCB. No
    DIP SWITCH SETTING
    S1 S2
    1
    2
    3
    4OFF OFF 4.5 SEC
    ON OFF 4.0 SEC
    OFF ON 5.5 SEC
    ON ON 6.5 SEC
    WATER SUPPLY
    TIMEREMARKS
     
    						
    							1. Monitor Panel
    1-1. GW-P227, GW-L227
    1-2. GW-C227, B227
    MICOM FUNCTION
    - 15 -
    Optional Function display board
    Type-1
    (88-LED)
    Type-2
    (Bar-LED)
    Type-1
    (88-LED)
    Type-2
    (Bar-LED)
    Optional Function display board
     
    						
    							1-3. Display Second Function
    1. Buzzer sound  mute  Mode
    The buzzer sound is set to OFF. 
    It activates by sounding the recognition sound of “Ding~” after pressing and holding “Express FRZ” button more than 5
    seconds. It inactivates when resetting the mode power.
    2. Display Power saving Mode 
    It places display in standby mode until door is opened.
    Press “Freezer” and “Express FRZ” buttons simultaneously to turn all leds become ON and then OFF with the recognition
    sound of “Ding~” after 5 seconds. (Be sure not to press only one button to work.) 
    Once the mode activates, the display is always OFF. Until door is opened or display button is pressed. When 30 seconds
    has elapsed after closing door or pressing button, the display turns OFF. To deactivate this mode is same as the
    activation methods. The mode inactivates when resetting the power. 
    3. Exhibition Mode
    This function is available when exhibiting a refrigerator in the shopping moll. 
    Function is inserted with recognition sound “Ding ~” if pressing both the “Express FRZ” button and the “REFRIGERATOR”
    button at the same time for more than 5 seconds. If function is inserted, all basic refreezing functions at the R/F room and
    the Storage room (COMP, F-FAN, C-FAN) turns off and the display normally operates. However, the dispenser function
    normally operates. 
    The DEMO stops if pressing the button during DISPLAY DEMO, DEMO stops and the display normally operates but
    performs DEMO operation again if not pressing the button again for more than 30 seconds (DEMO: Display scenario
    when using the display). 
    Release method is same as input method.  
    The mode is released if power is reset. 
    MICOM FUNCTION
    - 16 -
    Dispenser selection button
    Lock button (3 seconds)
    EXPRESS FRZ FREEZER REFRIGERATOR LIGHT/FILTER
    Express freezer.
    Temperature adjustment button
    for refrigerator compartment.Light ON /OFF button / 
    Filter reset button (3 seconds)Temperature 
    adjustment button
    for freezer 
    compartment.
     
    						
    							2. Description of Function
    2-1. Funnction of Temperature Selection
    * The temperature can vary ±3 °C depending on the load condition. *(      ) : P227, L227
    *<    > : C227, B227
    1. When power is initially applied or reapplied after power cut, “Medium” is automatically selected.
    2. When  the temperature selection switch in the freezer and refrigerator compartments is pressed, the light is on in the
    following  sequence:
    Middle ➝Middle Strong ➝Strong ➝Weak ➝Middle Weak
    3. The temperature setting condition of freezer and refrigerator compartments shall not be indicate in the standard model
    (GW-P227, GW-L227, GW-C227, GW-B227) when refrigerator or home bar door is closed.
    MICOM FUNCTION
    - 17 -
    Division Power Initially On 1st Press 2nd Press 3th Press 4th Press
    Type-1
    (88-LED)
    Type-2
    (Bar-LED)
    -19 °C3 °C-22°C2 °C-23 °C0 °C-15 °C6 °C-17 °C4 °C
    Change 
    of 
    Indication 
    Lamp
    Temperature
    ControlMiddle Middle Strong Strong Weak Middle Weak
    (-19.0 °C)
    
    (3.5 °C)
    (2.5 °C)
    (1.0 °C)
    (7.5 °C)
    (5.5 °C)
     (-21.5 °C)
    (-22.5 °C)
    (-14.5 °C)
    (-16.5 °C)
    
    Freezer 
    Control
    Refrigeration
    Control
     
    						
    							2-2. Automatic ice maker
    • The automatic ice maker can automatically make 6 pieces of ice cube at a time, 50~60 pieces a day. But these quantities
    may be varied according to various conditions including how many times the refrigerator door opens and closes. 
    • Ice making stops when the ice storage bin is full. 
    • If you don’t want to use automatic ice-maker, change the ice-maker switch to ON-OFF.
    If you want to use automatic ice-maker again, change the switch to OFF-ON.
    NOTE :It is normal that a noise is produced when ice made is dropped into the ice storage bin.
    2-3. When ice maker does not operate smoothly
    Ice is lumped together
    • When ice is lumped together, take the ice lumps out of the ice storage bin, break them into small pieces, and then place
    them into the ice storage bin again. 
    • When the ice maker produces too small or lumped together ice, the amount of water supplied to the ice maker need to be
    adjusted. Contact the service center. 
    ✻If ice is not used frequently, it may lump together. 
    Power failure
    • Ice may drop into the freezer compartment. Take the ice storage bin out and discard all the ice then dry it and place it
    back. After the machine is powered again, crushed ice will be automatically selected. 
    The unit is newly installed
    • It takes about 12 hours for a newly installed refrigerator to make ice in the freezer compartment. 
    2-4. Express freezing
    1. Express freezing is function to improve cooling speed of the freezing room by consecutively operating compressors and
    freezing room fan. 
    2. Express freezing is released if power failure occurs and then returns to the original status.
    3. Temperature setting is not changed even if selecting the express freezing. 
    4. The change of temperature setting at the freezing room or the cold storage room is allowed with express freezing
    selected and prrocessed.
    5. The cold storage room operates the status currently set with Express freezing selected and procesed.
    6. If selecting the Express freezing, the Express freezing function is released after continuously operating compressor and
    freezing room fan.
    7. If frost removal starting time is arrived during Express freezing, Express freezing operation is done only for the remaining
    time after completion of frost removal when the Express freezing operation time passes 90 minutes. If passing 90
    minutes, Express freezing operation is done only for 2 hours after completion of frost removal.
    8. If pressing Express freezing button during frost removal, the Express freezing LED is turned on but if pressing the
    Express freezing, compressor operates after the remaining time has passed.
    9. If selection Express freezing within 7 minutes (delay for 7 minutes of compressor) after the compressor stops,
    compressor operates after the remaining time has passed.
    10. The freezing room fan motor operates at the high speed of RPM during operation of Express freezing.
    MICOM FUNCTION
    - 18 -
     
    						
    							2-5. Control of variable type of freezing room fan
    1. To increase cooling speed and load response speed, MICOM variably controls freezing room fan motor at the high speed
    of RPM and standard RPM.
    2. MICOM only operates in the input of initial power or special freezing operation or load response operation for the high
    speed of RPM and operates in the standard RPM in other general operation.
    3. If opening doors of freezing / cold storage room or home bar while fan motor in the freezing room operates, the freezing
    room fan motor normally operates (If being operated in the high speed of RPM, it converts operation to the standard
    RPM). However, if opening doors of freezing room or home bar, the freezing room fan motor stops. 
    4. As for monitoring of BLDC fan motor error in the freezing room, MICOM immediately stops the fan motor by determining
    that the BLDC fan motor is locked or poor if there would be position signal for more than 65 seconds at the BLDC motor.
    Then it displays failure (refer to failure diagnosis function table) at the display part of refrigerator, performs re-operation in
    the cycle of 30 minutes. If normal operation is performed, poor status is released and refrigerator returns to the initial
    status (reset).
    2-6. Control of M/C room fan motor
    1. The M/C room fan motor performs ON/OFF control by linking with the COMP.
    2. It controls at the single RPM without varying RPM. 
    3. Failure sensing method is same as in fan motor of freezing fan motor (refer to failure diagnosis function table for failure
    display).
    2-7. Door opening alarm
    1. Buzzer generates alarm sound if doors are not closed even when more than a minute consecutively has passed with
    doors of freezing / cold storage room or home bar opened.
    2. Buzzer rings three times in the interval of 0.5 second after the first one-minute has passed after doors are opened and
    then repeats three times of On/Off alarm in the cycle of every 30 seconds.
    3. If all the doors of freezing / cold storage room or home bar are closed during door open alarm, alarm is immediately
    released.
    2-8. Ringing of button selection buzzer
    1. If pressing the front display button, “Ding ~ “ sound rings.
    2-9. Ringing of compulsory operation, compulsory frost removal buzzer
    1. If pressing the test button in the main PCB, “Phi ~ “ sound rings.
    2. In selecting compulsory operation, alarm sound is repeated and completed in the cycle of On for 0.2 second and Off for
    1.8 second three times.
    3. In selecting compulsory frost removal, alarm sound is repeated and completed in the cycle of On for 0.2 second , Off for
    0.2 second, On for 0.2 second and Off for 1.4 second three times.
    MICOM FUNCTION
    - 19 -
    Doors of freezing / 
    cold storage room 
    or home bar 
    BUZZERClosing
    Opening
    Within
    a minuteA minute
    30seconds30seconds30seconds
    OpeningClosing Closing
    3 Times 3 Times 3 Times 3 Times
     
    						
    							2-10. Frost removal function
    1. Frost removal is performed whenever total operation time of compressor becomes 7 ~ 7.5 hour.
    2. In providing initial power (or returning power failure), frost removal starts whenever total operation time of compressor
    becomes 4 ~ 4.5 hour.
    3. Frost removal is completed if temperature of a frost removal sensor becomes more than 5°C after starting frost removal.
    Poor frost removal is not displaced if it does not arrive at 5°C even if two hours have passed after starting frost removal.
    4. No removal is done if frost removal sensor becomes poor (snapping or short-circuit).
    2-11. Sequential operation of built-in product
    Built-in products such as compressor, frost removal heater, freezing room fan, Cooling Fan and step motor damper are
    sequentially operated as follows for preventing noise and part damage occurred due to simultaneous operation of a lot of
    parts in applying initial power and completing test.
    MICOM FUNCTION
    - 20 -
    Function Load Operation Sequence Remark
    In applying Initial power
    TEST MODE
    When temperature
    of a frost removal
    sensor becomes
    more than 45°C  
    (In purchase,
    movement)If error occurs
    during operation,
    initial operation is
    not done.
    Sequence of
    load operation
    when closing 
    F-room and 
    R-room.
    If pressing switch
    once more in the
    test mode 2 or
    temperature of a
    frost removal
    sensor is more
    than 5°C, it
    immediately
    returns to the test
    mode for initial
    operation 
    (COMP operates
    after 7 minutes). When
    temperature of a
    frost removal
    sensor becomes
    less than 45°C 
    (In power failure,
    service)
    Test mode 1 
    (Compulsory
    function)
    Test mode 2 
    (Compulsory frost
    removal)
    POWER
    ONCOMP
    ONF-FAN
    &
    C-FAN
    ONR-STEP
    MOTOR
    DAMPER
    ONHOME
    BAR
    HEATER
    ONMIRACLE
    ZONE
    STEP
    DAMPER
    MOTOR
    ON
    FROST
    REMOVAL
    HEATER
    OFFHOME
    BAR
    HEATER
    ONHOME
    BAR
    HEATER
    OFFFROST
    REMOVAL
    HEATER
    ON DAMPER
    &
    DUCT DOOR
    HEATER
    ONDAMPER
    &
    DUCT DOOR
    HEATER
    OFF0.3
    sec.6
    sec.0.3
    sec.5
    sec.0.3
    sec.5
    sec.
    0.3
    sec.
    POWER
    ON
    PIPE
    &
    DISP
    HEATER
    ON5
    sec.PIPE
    &
    DISP
    HEATER
    OFF0.3
    sec.COMP
    ON0.3
    sec.F-FAN
    &
    C-FAN
    ON 0.3
    sec.R-STEP
    MOTOR
    DAMPER
    ON0.3
    sec.MIRACLE
    ZONE
    STEP
    DAMPER
    MOTOR
    ON0.3
    sec.HOME
    BAR
    HEATER
    ON
    TEST
    S/W
    (PRESS
    Once)OTHER
    LOAD
    OFFCOMP
    ONF-FAN
    &
    C-FAN
    ON R-STEP
    MOTOR
    DAMPER
    ONMIRACLE
    ZONE
    STEP
    DAMPER
    MOTOR
    CLOSE
    TEST
    S/W
    (PRESS
    2 Times)COMP
    OFFF-FAN
    &
    C-FAN
    OFF FROST
    REMOVAL
    HEATER
    ONR-STEP
    MOTOR
    DAMPER
    CLOSE
    0.3
    sec.0.3
    sec.0.3
    sec.0.3
    sec.
    0.3
    sec. 0.3
    sec.0.3
    sec.0.3
    sec.0.3
    sec.
    0.3
    sec.0.3
    sec.0.3
    sec.
     
    						
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