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Lexmark Optra S 1620 Manual

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Page 181

Repair Information4-18
4059-XXX
Laser Assembly Cover
1. Remove the left door.
2. Remove the left cover.
3. Remove the right cover.
4. Remove the rear paper deflector.
5. Press the fuser wiper cover latch and remove the cover.
6. Remove the paper full sensor flag assembly from the mounting
bracket.
7. Remove the five screws (A) mounting the laser assembly cover
and remove the cover.
Center Pan Assembly
1. Remove the left and right side frames.
2. Remove the pan assembly. 

Page 182

4-194059 Service Manual
4059-XXX
Controller Board
1. Remove the inner EMC shield.
2. Remove the controller board mounting screws (A).
3. Remove the two controller board parallel port mounting screws
(B).
4. Remove the serial port mounting screws if present.
5. Remove the controller board. 

Page 183

Repair Information4-20
4059-XXX
Developer Drive Assembly
1. Remove the inner EMC shield.
2. Remove the three developer drive assembly mounting screws
(A).
3. Remove the developer drive assembly.
Note:Be sure the developer drive assembly wheel aligns with the
hub on the main drive assembly when reinstalling the assembly. 

Page 184

4-214059 Service Manual
4059-XXX
Duplex Board
1. Lift the base printer from the duplex assembly.
2. Remove the four duplex board cover mounting screws.
3. Gently disconnect the cables from the duplex board. Use
caution to avoid damage to the cables and connectors.
4. Remove the two duplex board mounting screws and remove the
duplex board.
Duplex Front Cover Assembly
1. Lift the base printer from the duplex assembly.
2. Remove the four duplex board cover mounting screws and
disconnect the duplex cover...

Page 185

Repair Information4-22
4059-XXX
Duplex Motor
1. Remove the duplex front cover door.
2. Gently disconnect the cables from the duplex board. Use
caution to avoid damage to the cables and connectors.
3. Remove the four mounting screws from the left and right return
guides and remove the guides.
4. Remove the four mounting screws on the right side of the
duplex frame assembly.
5. Position the duplex assembly on its side.
6. Gently release the center drive deflector assembly latch from
the bottom front left...

Page 186

4-234059 Service Manual
4059-XXX
Engine Board
1. Remove the inner EMC shield.
2. Disconnect all cables from the engine board.
3. Remove the four engine board mounting screws (A).
4. Remove the engine board cage mounting screw (B) from the
main drive motor assembly.
5. Remove the engine board.
Note:Anytime the engine board is replaced, the Configuration ID
must be reset in NVRAM on the new engine board. Go to“Setting
Configuration ID” on page 3-20.
EP Frame Assembly
1. Remove the left and right side...

Page 187

Repair Information4-24
4059-XXX
Fans
Auxiliary Fan (Models 2420/2450/2455/3455)
1. Remove the right cover.
2. Remove the inner EMC shield.
3. Remove the fuser wiper cover.
4. Disconnect the auxiliary fan cable from the engine board at
connector J7.
5. Note the routing of the auxiliary fan cable (A) and remove the
fan (B). 

Page 188

4-254059 Service Manual
4059-XXX
Main Fan
1. Remove the top rear cover.
2. Remove the inner EMC shield.
3. Note the routing of the main fan cable (A) and disconnect the
cable from the engine board at connector J1.
4. Release the four latches (B) and remove the fan from the left
side frame. 

Page 189

Repair Information4-26
4059-XXX
Caution: Be sure the fuser assembly has cooled before working
on any of the fuser FRUs.
Note:You must replace cable ties (B) if removed during the fuser
removals. The cable ties prevent the fuser wiring from obstructing
the paper path through the fuser assembly.
Fuser
1. Remove the redrive assembly.
2. Remove the two fuser mounting screws (A).
3. Remove the fuser ground wire and remove the fuser assembly. 

Page 190

4-274059 Service Manual
4059-XXX
Fuser Board
1. Remove the fuser assembly.
2. Disconnect the cables (A) from the fuser board.
3. Remove the fuser board mounting screw (B).
4. Release the fuser board from the standoff tab (C) and lift the
fuser board from the fuser assembly. 
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