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Land Rover Warranty Codes Rover Manual

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    							19
    SECTION 8 - BODY INTERIOR & LOCKS
    8N
    HEATING/AIR-CONDITIONING 8PSEAT BELTS 8QAIR CONDITIONING
    1 DUCTS AND AIR HOSES 1FRONT BELT REEL 1COMPRESSOR UNIT
    2 WATER TAP/CENTRE VALVE 2FRONT BELT CENTRE BUCKLE/STALK 2CONDENSER
    3 VACUUM MOTORS 3FRONT BELT WEBBING 3DRIER BOTTLE
    4 VACUUM HOSES 4FRONT BELT MOUNTING 4PIPES REFRIDGERANT
    5 VACUUM SWITCH/SOLENOID 5REAR BELT REEL 5HOSES VACUUM
    6 NON RETURN VALVE 6REAR BELT CENTRE BUCKLE/STALK 6EVAPORATION UNIT
    7 REAR AIR-CONDITIONING UNIT 7REAR BELT WEBBING 7OUTLET DUCTS
    8 REAR MOTOR - AIR-CONDITIONING 8REAR BELT MOUNTING 8EXPANSION VALVE
    9 SWITCH - REAR AIR-CONDITIONING 9REAR BELT REEL COVER 9BRACKETS AND MOUNTINGS
    0 DUCTING - REAR AIR-CONDITIONING 0SEAT BELT HEIGHT ADJUSTER ELECTRICAL ITEMS SEE 7PSEAT BELTS CONTINUED AT 8Y 0
    BELT DRIVES SEE 2GELECTRICAL ITEMS SEE 7S 8R
    8RAIR CONDITIONING (ELECTRIC) 8SINTERIOR FITTINGS 8TTOOLS/INTERIOR FITTINGS
    1 FAN SWITCH 1MIRROR FIXINGS/BEZEL 1SECURITY BAGLOCKABLE STOWAGE BOX LID ASSEMBLY
    2 AMBIENT SENSOR 2INSTRUMENT BINNACLE 2TOOL CONTAINER
    3 HIGH PRESSURE SWITCH 3MIRROR 3HAND TOOLS
    4 IN CAR SENSOR 4SUN VISORS 4JACK
    5 FAN SPEED RESISTOR 5ASH TRAY 5JACK HANDLE
    6 MODE SELECTOR 6FRONT DOOR BIN 6DIPPING INTERIOR MIRROR SENSOR
    7 VACUUM RESERVOIR 7CASSETTE STORAGE TRAY 7DIPPING INTERIOR MIRRORMECHANISM
    8 VACUUM SWITCH 8STOWAGE NETS 8MIRROR - MAP LIGHT
    9 CONDENSER FAN MOTOR 9GRAB HANDLES 9“A ” POST MAP POCKET
    0 WIRING CONNECTIONSTEMPEERATURE CONTROL SWITCHSEE 7S9 0
    VANITY MIRRORDIPPING MIRROR SEE 8T 0
    SUB WOOFER GRILLE
    8USIDE DOOR LOCKS, ETC 8VTAIL DOOR LOCKS ETC 8WMISCELLANEOUS LOCKS
    1 LOCK ASSEMBLY 1LOCK ASSEMBLY 1BONNET CATCH MAIN
    2 STRIKER 2STRIKER 2BONNET CATCH SAFETY
    3 CHILD SAFETY DEVICE 3CHILD SAFETY DEVICE 3LINKAGE/CABLE
    4 INTERIOR OPENING DEVICE 4LOWER TAILGATE LOCK 4KEY
    5 INTERIOR LOCKING DEVICE 5INTERIOR OPENING DEVICE 5CUBBY BOX LOCK
    6 EXTERIOR HANDLE/FLAP 6EXTERIOR HANDLE 6FUEL TANK CAP/FILLER FLAP LOCK
    7 INTERIOR HANDLE LINKAGE 7INTERIOR LINKAGE 7BOOT FLOOR STOWAGE LID LOCK
    8 EXTERIOR HANDLE LINKAGE 8EXTERIOR HANDLE LINKAGE 8
    9 EXTERIOR HANDLE SEATING WASHER 9
    INTERIOR LOCKING DEVICE 9BONNET LOCK
    0 DOOR LOCKING BARRELELECTRICALLY OPERATED DOORLOCKS SEE 8K 0
    LOCKING BARREL 0
    8XAIR BAG 8YSEAT BELTS 8ZMISCELLANEOUS
    1 AIR BAG - DRIVER ASSEMBLY 1CENTRE SEAT LAP BELT 1HANDBOOK/LITERATURE PACK
    2 AIR BAG - PASSENGER ASSEMBLY 2CENTRE LAP BELT BUCKLE/STALK 2FUSE BOX LID
    3 KNEE BOLSTER DRIVER FOAM 3INNER FACING SEAT LAP BELT 3FASCIA DRINKS TRAY
    4 KNEE BOLSTER FUSE BOX COVER 4INNER SEAT LAP BELT BUCKLE/STALK 4
    5 KNEE BOLSTER GEARBOX COVER 5HEIGHT ADJUSTER REAR 5SUNROOF ROLLER BLIND
    6 KNEE BOLSTER PASSENGER FOAM 6 6ACOUSTIC PAD (BELL HOUSING)
    7 77ACOUSTIC PAD (ROCKER COVER)
    8 88REAR DOOR BIN
    9 99CUBBY BOX DRINKS TRAY
    0 00
    NLEAKS SOPEN CIRCUIT/BLOCKED WVIBRATION/OUT OF BALANCE
    P DUST ENTRY TSHORT CIRCUIT/THREAD DAMAGE XSURFACE DAMAGE
    Q FADED/STAINED/DISCOLOURED UINACCURATE/SLIPPING YINTERMITTENT OPERATION
    R FACTORY DAMAGE V ZINOPERATIVE 
    						
    							20
    SECTION 9 - BODY EXTERIOR
    9A
    SHELL AND FIXED PANELS 9BSHELL AND FIXED PANELS 9CMOVING/HINGED PANELS
    1 SHELL 1LOAD FLOOR 1FRONT SIDE DOOR HINGED
    2 ROOF PANEL 2PASSENGER FLOOR 2REAR SIDE DOOR HINGED
    3 FRONT WINGS 3REAR DOOR APERATURE PANEL 3WINDOW FRAME
    4 REAR WINGS 4©A© POST 4
    5 AIR INTAKE/VENT/SCUTTLE PANEL 5©B©/©C© POST 5TAILGATE ONE PIECE/UPPER
    6 SILL PANELS 6©D© POST 6TAILGATE LOWER
    7 FRONT SIDE PANEL 7HEADLAMP SURROUND PANEL 7REAR DOOR
    8 REAR SIDE PANEL 8REAR SPOILER 8BONNET
    9 CAP REAR PANEL 9FRONT/SPOILER/AIR DAM 9
    0 REAR LOWER PANEL WATER/DUST ENTRY SEE 9L 0
    SIDE SKIRTS WATER/DUST ENTRYSEE 9L 0
    ROOF VENTS HINGE ADJUST SEE 9FSTRIKER ADJUST SEE 8U2WATER/DUST ENTRY SEE 9H 9J
    9DFRONT SUNROOF 9ESOFT/HARD TOP 9FHINGES AND SUPPORTS
    1 SUNROOF PANEL 1HOOD COVER & TRANSIT COVER (SOFT TOP) 1
    SIDE DOOR HINGES
    2 SWITCH 2STITCH/WELD SEAMS(SOFT TOP) 2REAR DOOR HINGES
    3 WATER CHANNELS AND TUBES 3FRAME ASSEMBLY(SOFT TOP) 3TAILGATE HINGES
    4 SUNROOF SEALS 4CLAMPS/STRIKERS 4BONNET HINGES
    5 SLIDE MECHANISM/GUIDES/RAILS 5SEALING 5WINDSCREEN HINGES
    6 WIND DEFLECTOR ASSEMBLY 6TILT COVER 6BONNET SUPPORT/STRUT
    7 MOTOR BRACKET AND GUIDE TUBES 7HARD TOP PANEL 7CHECK ARM/STRAP
    8 MOTOR 8HOOD REAR/SIDE GLAZING(HARDTOP) 8
    LOWER TAILGATE STAYS
    9 RELAY 9HOOD WINDOWS(REAR/SIDEGLAZING(SOFT TOP) 9
    TAIL GATE SUPPORT/STRUT
    0  * WIRING CONNECTIONS SUNROOFSWITCH SEE 7M8  CONTROL UNITSEE 6U3N.B. SEE ALSO 9G 0
    ROOF ON/OFF SWITCH(3 DOOR) 0TAILGATE/REAR END DOOR WEDGE
    9GHINGES AND SUPPORTS 9HSEALS 9JSEALS
    1 LOWER TAILGATE TORSION BAR 1DOOR APERTURE SEAL 1REAR DOOR SEALS
    2 BONNET TORSION BAR 2WINDOW FIXED SEAL 2DOOR GLASS CHANNEL SEAL
    3 SUNROOF TILT MECHANISM 3QUARTER LIGHT SEAL 3DOOR GLASS WAIST SEAL
    4 SUNROOF HINGE 4WINGS SEAL 4ONE PIECE/UPPER TAILGATE SEAL
    5 SUNROOF PANEL STOWAGE 5HEATER APERTURE SEAL 5LOWER TAILGATE SEAL
    6 6FRONT SCREEN SEAL 6WIPER SPINDLE GROMMET
    7 7REAR SCREEN SEAL 7DOOR INTERNAL APERTURE SEALING
    8 8REAR BUMPER TO BODY SEAL 8HOOD BOW/HEADER RAIL SEAL
    9 9GROMMETS AND BLANKING PLATES 9DRAUGHT EXCLUDER
    0 0BONNET APERTURE SEAL WATER ENTRY 4
    TH DIGIT  `
    N  DUST ENTRY 4TH
    DIGIT  `
    P  0
    TAIL LAMP SEAL WATER ENTRY 4
    TH
    DIGIT  `
    N  DUST ENTRY 4TH DIGIT  `
    P 
    9K BODY AND FIXED PANEL WELDS 9LBODY SEAMS 9MEXTERIOR FITTINGS
    1 MONOCOQUE 1FRONT WHEEL ARCH SEAMS 1FRONT BUMPER
    2 ROOF 2REAR WHEEL ARCH SEAMS 2REAR EXTRACTOR VENT
    3 BULKHEAD 3FLOOR SEAMS 3FUEL CAP
    4 4ROOF/GUTTER SEAMS 4HEATER INTAKE & PLENUM FINISHER
    5 5BULKHEAD SEAMS 5HEADLAMP SURROUND
    6 6FUEL FILLER BOX SEAMS 6SIDE AND TAIL LAMP SURROUND
    7 7AIR INTAKE/PLENUM SEAMS 7GRILLE AND SURROUND
    8 8AIR EXTRACTOR RUBBER 8LAMP GUARDS
    9 9ROOF MOULDING RUBBER & ROOF JOINT FINISHER 9
    BADGES/MOTIFS
    0 0SIDE RUBBING STRIP VISIBLEDEFECTS WITH EXTERIOR SEAMFILLER SEE 9U AND 9V WATERENTRY 4
    TH DIGIT  `
    N  DUST ENTRY 4TH
    DIGIT  `
    P  0
    BUMPER RUBBER/RUBBING STRIP REAR BUMPER 9R8
    AWRONGLY ADJUSTED ECRACKED/SPLIT/CUT JWORN/STRETCHED
    B ADRIFT FSEIZED/STIFF KNOISY/CHAFED
    C BAD FIT GLOOSE LJUDDER/POOR CONNECTION
    D BROKEN HCORRODED/PLATING FAILURE M 
    						
    							21
    SECTION 9 - BODY EXTERIOR
    9N
    EXTERIOR FITTINGS 9PEXTERIOR FITTINGS 9QEXTERIOR COVERINGS
    1 FRONT/REAR SCREEN SURROUND 1DOOR MIRROR 1©A© POST FINISHER
    2 ROOF GUTTER/SEAL MOULDING 2DOOR MIRROR MOTOR 2FRONT SCREEN FINISHER - UPPER
    3 SILL FINISHER 3DOOR MIRROR CONTROLS (MECH) 3B/C POST FINISHER
    4 DOOR WAIST MOULDING 4SIDE STEP 4©D© POST/REAR QUARTER COVERING
    5 WING MOULDING/STONEGUARD 5MUD FLAPS 5©E© POST FINISHER
    6 WING AIR INTAKE GRILLES 6WHEEL ARCH LINER 6FRONT SCREEN FINISHER - LOWER
    7 LOWER TAILGATE TOP FINISHER 7DOOR MIRROR CONTROL SWITCH 7SPARE WHEEL COVER
    8 ROOF GUTTER FINISHER 8SPARE WHEEL RETNER/CARRIER/SLING 8
    WAX INJECTION MATERIAL
    9 BODY CAPPINGS-METAL 9FUEL FILLER FLAP 9HEAVY DUTY UNDERBODY WAX
    0 UPPER TAILGATE LOWER FINISHER 0DOOR MIRROR ELEMENT SEE 8F8FOR DOOR GLASS CHANNELFURTHER EXTERIOR FITTINGS SEE9R 0
    UNDER BODY SEAL
    9REXTERIOR FITTINGS 9SREAR SUNROOF 9TCOACH LINE/TAPE
    1 NUMBER PLATE MOUNTING 1SUNROOF PANEL 1FRONT WING
    2 BUMPER END CAP 2TRIM COVER 2REAR WING
    3 BUMPER RUBBER MAT 3WATER CHANNELS AND TUBES 3FRONT DOOR
    4 TOWING SOCKET BRACKET 4SUNROOF SEALS 4REAR DOOR
    5 DOOR MIRROR - MEMORY 5SLIDE MECHANISM/GUIDES/RAILS 5SIDE PANEL
    6 DOOR MIRROR MEMORY SWITCH 6WIND DEFLECTOR ASSEMBLY 6LOWER SILL
    7 CRASH CAN COVERS 7MOTOR BRACKET AND GUIDE TUBES 7TAILGATE
    8 REAR BUMPER 8MOTOR 8COMPLETE SET
    9 REAR STEP 9RELAY 9SIGNWRITING/TRANSFERS
    0 UPPER TAILGATE UPPER FINISHER 0  *WIRING AND CONNECTIONS CONTROL UNIT SEE 6U3 0
    USE 4
    TH DIGIT V FOR REPLACEMENT
    DUE TO PAINTWORK RECTIFICATION (COACH TAPES FLATTING OPS ONLY)
    9U BODY SEAM FILLER EXTERNAL 9VBODY SEAM FILLER EXTERNAL 9WTACHOGRAPH
    1 FRONT LOWER PANEL SEAMS 1REAR ROOF TO WING PANEL SEAMS 1TACHOGRAPH
    2 REAR LOWER PANEL SEAMS 2FRONT WING/GRILLE PANEL SEAMS 2TACHOGRAPH DRIVE CABLES
    3 BODY SIDE PANEL SEAMS CENTRE 3 3SPLITTER BOX
    4 BODY SIDE PANEL SEAMS LOWER 4ROOF VENT SEAMS 4
    5 SIDE DOOR APERTURE SEAMS FRONT 5
    ROOF GUTTER SEAMS 5
    6 SIDE DOOR APERTURE SEAMS REAR 6AIR EXTRACTOR SEAMS 6
    7 BOOT/TAILGATE APERTURE SEAMS 7AIR INTAKE/PLENUM SEAMS 7
    8 BONNET APERTURE SEAMS 8SIDE DOORS CLINCHED SEAMS 8
    9 FUEL FILLER APERTURE SEAMS 9BONNET CLINCHED SEAMS 9
    0 LOWER SILL SEAMS TO BE USEDONLY WHERE REPAIR IS ADDITIONALTO THE PAINT SYSTEM REPAIRPROCESS WATER ENTRY AND DUSTENTRY SEE 9L 0
    BOOT/TAILGATE CLINCHED SEAMSTO BE USED ONLY WHERE REPAIR ISADDITIONAL TO THE PAINT SYSTEMREPAIR PROCESS WATER ENTRYAND DUST ENTRY SEE 9L 0
    9X
    9YSEALS 9ZBODY MISCELLANEOUS
    1 1LOWER DOOR SEAL 1BELLY PANEL/COOLING TRAY
    2 2TAILGATE WAIST SEAL 2VIN PLATE
    3 3TAILGATE/REAR END DOOR WAIST SEAL 3
    BODY CAPPING FOR CONVERTIBLEROOF
    4 44EXTERIOR BODY CLADDING(FACTORY FITTED)
    5 55ROOF RACK (FACTORY FITTED)
    6 66LONGITUDINAL ROOF RAILS
    7 77ROOF RACK CROSS RAILS
    8 88
    9 99
    0 00SIDE JERRY CAN DOORS
    __________________________________________________________________________________________________________ N LEAKS SOPEN CIRCUIT/BLOCKED WVIBRATION
    P DUST ENTRY TSHORT CIRCUIT/THREAD DAMAGE XSURFACE DAMAGE
    Q FADED/STAINED/DISCOLOURED UINACCURATE/SLIPPING YINTERMITTENT OPERATION 
    						
    							22 
    PAINT REFINISHING
    COMPLAINT CODES
    INTRODUCTION The Paint Defect Complaint Codes have been designed to provide accurate defect reporting. The codes are of an alphabetical four-digitconstruction The first two digits identify defect type, the third digit refers to the panel on whichdefect occurs, the fourth digit identifies colour non-metallic or metallic. IMPORTANTAs many defects can be rectified using the compound and polish process, where practical this should be attempted on a trial area first and, if successful, used as the method of repair. SELECTING THE CORRECT CODESelect from the alphabetical list of defects, the two complaint code digits that identify the complaint, for Glue Marks/Stains this would be, EE. Where are the glue marks or stains? for the ©Panel Definition© list, select the statement that suits the requirement May be the glue marks or stains are on the interior doors, so complaint code S applies. From the COLOUR list select the code that defines the colour.You now have the complete four digit paint complaint code. 
    						
    							23
    DEFECT/COMPLAINTCOMPLAINTRECOMMENDED REFINISH PROCESS
    DEPENDANT UPON SEVERITY
    1st2nd LOCAL LOCAL
    SEVERE GENERAL
    GENERAL
    SEVERE
    Blistering  - Fine contamination A
    B 3 32 + 8 1
    Blistering - Course/Regular pattern A
    B 3 32 + 8 1
    Brake fluid attack A
    C 6 352 + 8
    Bleaching/Bloom A
    D 6 35 2
    Corrosion - At clinched panel seams B
    B 3 32 + 7 2 + 8
    Corrosion - At edges B
    C 3 32+ 8 -
    Corrosion - Finishers/Motifs B
    D 3 32 + 8 -
    Corrosion - At sealed seams B
    E 33+ 7 --
    Chipped paint  -Factory damage B
    F 7 + 6 3--
    Cissing/Fish eyes/Cratering B
    G 6 34 or 2 1
    Craking/Rough seam filler B
    K 7 3 --
    Crazing B
    L 6 34 2
    Dirt inclusions  - (Also dirt in clearcoat) C
    C 6 34 2
    Dry spray/Matt finish  - (not overspray) C
    D 6 65 5
    Dull finish C
    E 6 65 4
    Dirt on basecoat B
    N 3 32 2
    Dissolution - (aluminium protusion) C
    F 3 32 2
    Flaking - To metal D
    D - 3 -1
    Flaking - To electrocoat D
    E - 3 -1
    Flaking - To sealer coat D
    F - 3 -2
    Flaking -Colour from colour D
    G 3 32 2
    Flatting marks D
    H 6 64 4
    Flaking clearcoat  - From basecoat D
    J 3 32 2
    Flaking clearcoat  - from clearcoat D
    K 3 32 1
    Flaking from primer  - Plastic
    components D
    L 3 32 1
    Flaking from plastic  - Plastic
    components D
    M 3 21 1
    Glue marks/Strains E
    E 6 63 3
    Inadequate colour coverage F
    F 3 32 2
    Lining up F
    G 3 32 1
    Masking lines G
    G 6 64 4
    Metal finish - Poor/Panel imperfections G
    H 6 322 + 8
    Offshade factory repairs H
    H - -2 2
    Overspray H
    J 6 64 4
    Overloading H
    J - -2 2
    Pin holing J
    J 3 32 2
    Runs - Small K
    K 6 3 --
    Runs - Large sags K
    L - 3 3 2
    Rectification - Due to consequential
    damage K
    M - - - -
    Soft finish S
    A - -1 1
    Shadiness - Metallics only L
    N - -2 2
    Sinkage L
    P - -5 2
    Solvent boil L
    Q 6 34 2
    Wax retention  - (transit wax only) M
    A 6 65 5 
    						
    							24
    PANEL DEFINITIONCOMPLAINT
    CODE
    ROOFS AND HARDTOPS A
    BONNETSB
    SCUTTLESC
    BOOT LIDS/TAILGATESD
    TAILBOARDS
    DOORS E
    WINGS F
    BODY SIDE PANELSG
    SURROUND PANELS - GRILLE & BOOT H
    LOWER PANELS J
    WINDOW/SCREEN FRAMESK
    SILLS L
    COMPLETE VEHICLEM
    APERATURE N
    INTERIOR ROOF & SIDE PANELS P
    INTERIOR BONNET PANELSQ
    INTERIOR BOLTS LIDS R
    INTERIOR DOORS S
    INTERIOR WINDOWS FRAMES T
    DASH/FASCIAU
    INTERIOR ENGINE COMPARTMENT V
    INTERIOR BOOT COMPARTMENT
    W
    INTERIOR WHEEL ARCHES X
    INTERIOR FLOOR PANELSY
    INTERIOR STEP COMPLETE Z
    COLOURCOMPLAINT
    CODE
    NON-METALLIC
    BLACK A
    WHITEB
    GREYC
    BROWND
    BEIGE E
    RED F
    BLUEG
    YELLOW H
    GREEN J
    METALLIC
    GREYL
    BROWNM
    BEIGE N
    RED P
    BLUEQ
    YELLOW R
    GREEN S
    GREY/SILVER T
    CLEAR COAT METALLICS
    BROWN/BEIGEU
    RED V
    BLUEW
    GREEN X
    GOLDY
    NON-FACTORY APPLIED COLOUR(OWN LIVERY)K
    INFRA-RED REFLECTIVE COLOUR Z 
    						
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