Land Rover Warranty Codes Rover Manual

							9
SECTIO
N 3 - POWER TRAIN CLUTCH, MANUAL GEARBOX
3N TRANSFER/IRD SHAFTS/BEARINGS 3PSYNCHROMESH HUBS 3QSHAFTS AND BEARINGS
1 INTERMEDIATE SHAFT 1REVERSE SYNCHRO UNIT 1ROLL PIN
2 OUTPUT REAR 2 2
3 OUTPUT FRONT 3 3
4 THRUST WASHERS/BEARINGS 4 4
5 OUTPUT FLANGES AND SPLINES 5 5
6 IRD INPUT SHAFT 6REVERSE BAULK PIN 6
7 IRD ADAPTOR PLATE 7 7
8 88
9 99
0 00
3RSEALS AND JOINTS 3SSEALS AND JOINTS 3TMISCELLANEOUS COMPONENTS
1 VISCOUS HOUSING GASKET 1TRANSFER HOUSING GASKETS 1MAIN SHAFT THRUST WASHER
2 SPEED SENSOR GASKET 2INTER BOX SEAL 2MAIN SHAFT CIRCLIP
3 FRONT/FLYWHEEL HOUSING GASKET 3MAIN CASE/CENTRE PLATE 3MAIN SHAFT RETAINING NUT
4 REAR EXTENSION HOUSING GASKET 4CENTRE PLATE/EXT CASE 4LAYSHAFT THRUST WASHER
5 TOP COVER GASKET 5DIFFERENTIAL SIDE COVER GASKET 5LAYSHAFT CIRCLIP
6 INPUT/1ST MOTION SHAFT SEAL 6DIFFERENTIAL HOUSING GASKET 6LAYSHAFT RETAINING NUT
7 OUTPUT SHAFT SEAL 7SPEEDO HOUSING GASKET/©O© RING 7INPUT SHAFT THRUST WASHER
8 DIFFERENTIAL SIDE COVER SEAL 8GEAR CHANGE/EXT CASE 8INPUT SHAFT CIRCLIP
9 SELECTOR SHAFT SEAL 9THERMOSTAT HSG 9SOLENOID HIGH/LOW GEARSHIFT
0 FRONT COVER FIXINGS SEE ALSO 3Z 0
SPEEDO SENSOR GASKETSEE ALSO 3Z 0
SWITCH AUDIBLE ALARM GEARSHIFTNEUTRAL
3UPOWER TAKE OFF 3VPOWER TAKE OFF/UNITS 3WTRANSFER GEARBOX (VISCOUS)
1 PRIMARY SHAFT AND BEARINGS 1BOTTOM P T O (HYDRAULIC) 1VISCOUS COUPLING
2 OUTPUT SHAFT AND BEARINGS 2BOTTOM P T O (MECHANICAL) 2HIGH/LOW DRIVE GEAR
3 LINKAGE 3CENTRE P T O UNIT 3DRIVEN GEAR
4 COVER 4REAR P T O UNIT 4CHAIN
5 DRIVING TUBE AND GEAR 5REAR P T O PULLEY 5OIL PUMP
6 6CAPSTAN WINCH (MECHANICAL) 6OIL PUMP FILTER/PICK-UP
7 7CAPSTAN WINCH (ELECTRICAL) 7LOW RANGE PLANETARY SET
8 8DRUM WINCH (ELECTRICAL) 8HIGH/LOW SELECTOR MECHANISM
9 9DRUM WINCH (HYDRAULIC) 9
0 00
3XTRANSFER BOX SPECIAL CONDITIONS 3Y
GEAR CHANGE INTERNAL 3ZSEALS AND JOINTS
1 NO HIGH/LOW SHIFT 1YOKE ASSY QUADRANT 1FILLER PLUG
2 NO LOW/HIGH SHIFT 2REVERSE INHIBIT CAM. 2DRAIN PLUG
3 JAMMED IN NEUTRAL 3REVERSE INHIBIT SPRING/SHAFT 3OIL PUMP
4 45th/REVERSE SELECTOR FORKS 4MAIN CASE/CENTRE PLATE
5 5ROLL PIN 5CENTRE PLATE/EXTERNAL CASE
6 66GEAR CHANGE/EXTERNAL CASE
7 77THERMOSTAT HOUSING
8 88IRD(FRONT)OUTPUT SEAL
9 99IRD(REAR)OUTPUT SEAL
0 00IRD INPUT  ‘
O ’ RING
N LEAKS SBLOCKED WVIBRATION/OUT OF BALANCE
P DIFFICULT ENGAGEMENT TTHREAD DAMAGE XSURFACE DAMAGE
Q DISCOLOURED UINACCURATE/SLIPPING YINTERMITTENT OPERATION 
						

							10
SECTION 4 - AUTOMATIC GEARBOX & FINAL DRIVE
4A
AUTO BOX EXTERNAL 4BAUTOMATIC GEARBOX EXTERNAL 4CAUTOMATIC GEARBOX INTERNAL
1 TRANSMISSION CASING 1END FRONT COVER 1FRONT/FORWARD CLUTCH
2 CONVERTER HOUSING 2EXTENSION HOUSING AND BUSH 2CLUTCH REAR/TOP/REVERSE
3 CONVERTER HOUSING BUSH/BEARING 3
RELAY AUTO GEARSHIFT INTERLOCK 3FRONT/2
ND GEAR BAND
4 TORQUE CONVERTER 4RELAY GEARSHIFT NEUTRAL 4
5 TORQUE CONVERTER DRIVE PLATE 5 5REAR/REVERSE BAND
6 66
7 FRONT/MAIN OIL PUMP 7DIPSTICK 7FRONT 2
ND GEAR SERVO
8 OIL PUMP DRIVE 8FILLER TUBES 8REAR/REVERSE GEAR SERVO
9 FRONT PUMP BUSH 9OIL COOLER 9VALVE BLOCK ASSEMBLY
0 SUMP PAN ELECTRICAL ITEMS SEE 7HSEALS AND JOINTS SEE 4H 4J 0
OIL COOLER HOSES/PIPES 0DIRECT DRIVE/CONVERTER CLUTCH
4DAUTOMATIC GEARBOX INTERNAL 4EAUTOMATIC GEARBOX INTERNAL 4FAUTOMATIC GEARBOX CONTROLS
1 INPUT SHAFT 1GOVERNOR/GOVERNOR VALVE 1SELECTOR LEVER
2 GEAR TRAIN 2 2SELECTOR LINKAGE/BELL CRANK
3 OUTPUT SHAFT 3ACCUMLATOR 3SELECTOR CABLE
4 UNI DIRECTIONAL CLUTCHES 4 4PARK CABLE
5 BEARINGS/WASHERS/BUSHES 5 5KICKDOWN CABLE AND LINKAGE
6 66
7 PARK LOCK MECHANISM 7 7VACUUM CAPSULE HOSE
8 SPEEDO DRIVE GEARS 8 8GEAR SELECTOR INDICATOR PLATE
9 STATOR SUPPORT 9 9GEAR SELECTOR PLASTIC SLIDE
0 *ANGLE DRIVES 7T4 0
0
ELECTRICAL ITEMS SEE 7H
4GAUTO BOX SPECIAL CONDITIONS 4HSEAL JOINTS 4JAUTO BOX SEALS/JOINTS
1 NO DRIVE IN 1 1CONVERTOR/FRONT PUMP SEAL 1
2 NO DRIVE IN 2 2MAIN OIL PUMP JOINT ©O© RING 2
3 NO DRIVE IN 3 3STATOR SUPPORT SEAL 3
4 NO DRIVE IN D 4 4END/FRONT COVER
5 NO DRIVE IN REVERSE 5 5EXTENSION/GOVERNOR SEAL
6 6FRONT COVER GASKET 6
7 7SUMP/VALVE BLOCK COVER GASKET 7
8 8SELECTOR CABLE/SHAFT SEAL 8EXTENSION GOVERNOR GASKET
9 OIL LEVEL LOW AUTO BOX* 9KICKDOWN CABLE/LEVER GASKT/SEAL 9
0 *4TH DIGIT X ONLY 0
0
4KPSHAFT GBOX TO AXLE 4LDRIVE SHAFT TO WHEEL 4MAUTO BOX REPLACEMENT
1 PROPELLER SHAFT/S 1DRIVE SHAFT/AXLE SHAFT FRONT 1SLIP/LOSS OF FORWARD DRIVE
2 SUPPORT BEARINGS 2CONSTANT VELOCITY JOINT 2SLIP/LOSS OF REVERSE DRIVE
3 UNIVERSAL JOINTS 3CONSTANT VELOCITY JOINT BOOT 3SLIP/LOSS OF ALL GEARS
4 FIXINGS BOLTS 4CONSTANT VELOCITY SHAFT SEAL 4NO UPSHIFT/DOWNSHIFT
5 SLIDING SPLINE 5DRIVE SHAFT/AXLE SHAFT REAR 5INCORRECT SHIFT SPEEDS
6 G.I. JOINT 6DRIVE SHAFT CIRCLIP 6ERRATIC GEAR CHANGE
7 VISCOUS COUPLING 7 7
8 TORSINAL DAMPER 8 8
9 FLEXIBLE COUPLING 9FIXING BOLTS 9
0 00
AWRONGLY ADJUSTED ECRACKED/SPLIT/CUT JWORN/STRETCHED
B POROUS/ADRIFT FSEIZED/STIFF KNOISY/CHAFED
C BAD FIT GLOOSE LJUDDER/POOR CONNECTION
D BROKEN HCORRODED/PLATING FAILURE M 
						

							11
SECTION 4 - AUTOMATIC GEARBOX & FINAL DRIVE
4N
FINAL DRIVE/AXLE CASE 4PFRONT AXLE GEARS AND PINIONS 4QAXLE GEARS AND PINIONS
1 AXLE CASE/FINAL DRIVE HOUSING 1CROWN WHEEL AND PINION 1DIFF GEAR CARRIER BEARINGS
2 BREATHER 2CROWN WHEEL BOLTS 2DIFF CLUTCH PLATES
3 PINION HOUSING 3PINION BEARINGS 3INPUT FLANGE TO PINION, BOLT/NUT
4 EXTENSION HOUSING 4DIFF GEARS AND SPINDLES 4PINION SPLINES
5 MOUNTING BRACKETS 5DIFF CASING AND THRST WSRS 5
6 RIGID AXLE TUBE 6HEAD HEIGHT SPACER 6HEAD HEIGHT SPACER
7 FILLER/DRAIN PLUG 7PRE - LOAD SPACER 7
8 BREATHER PIPES 8INPUT FLANGE AND SPLINE 8
9 HARMONIC DAMPER 9MUD SHIELD INPUT FLANGE 9
0 AXLE YOKE & COLLETS 0 0
4RREAR AXLE GEARS AND PINIONS 4SDIFFERENTIAL SEALS AND JOINTS 4T
1 CROWN WHEEL AND PINION 1INPUT SHAFT/PINION OIL SEAL REAR AXLE 1
2 CROWN WHEEL BOLTS 2OUTPUT SHAFT SEAL 2
3 PINION BEARINGS 3OUTPUT SHAFT GASKET 3
4 DIFF GEARS AND SPLINDLES 4AXLE CASE COVER GASKET 4
5 DIFF CASING AND THRST WSRS 5INPUT SHAFT/PINION OIL SEALFRONT AXLE 5
6 PINION SHAFT AND FLANGE 6AXLE CASE OUTER OIL SEAL 6
7 PRE - LOAD SPACER 7 7
8 INPUT FLANGE AND SPLINE 8 8
9 MUD SHIELD INPUT FLANGE 9 9
0 DRIVESHAFT RETAINING CIRCLIPN.B. FOR HEAD HEIGHT SPACER SEE4Q6 0
*RIGID AXLE HUB SEALS 5V3 5W3 0
4U
4V4W
1 11
2 22
3 33
4 44
5 55
6 66
7 77
8 88
9 99
0 00
4X4Y4Z
1 11
2 22
3 33
4 44
5 55
6 66
7 77
8 88
9 99
0 0 0
NLEAKS SBLOCKED WVIBRATION/OUT OF BALANCE
P DIFFICULT ENGAGEMENT TSHORT CIRCUIT/THREAD DAMAGE XSURFACE DAMAGE
Q DISCOLOURED UINACCURATE/SLIPPING YINTERMITTENT OPERATION
R FACTORY DAMAGE V ZINOPERATIVE 
						

							12
SECTION 5 - CHASSIS, STEERING & SUSPENSION
5A
CHASSIS AND FITTINGS 5BCHASSIS AND FITTINGS 5CRUBBER MOUNTINGS
1 FRAME 1NATO TOWING HOOK 1ENGINE/POWER UNIT
2 SUMP GUARD 2TOWING BALL 2GEARBOX
3 DETACHABLE CROSS MEMBER 3DRAW BAR/TOWING HOOK 3ENGINE UPPER TIE BAR
4 LONGTITUDINAL MEMBERS 4TOWING PLATE/MTGS 4BODY
5 CROSS MEMBERS 5BODY MTG BRACKETS 5ENGINE LOWER TIE BAR
6 OUTRIGGERS 6NUDGE BAR 6DIFFERENTIAL BUSH-FRONT
7 WELDS/RIVETS/BOLTS 7UNDER RIDE PROTECTION BAR 7DIFFERENTIAL BUSH-REAR
8 ENGINE BRACKETS AND BOLTS 8DETACHABLE TOWING X MEMBER 8
9 FRONT SUB FRAME 9FRONT RECOVERY LOOP 9
0 REAR SUB FRAME 0REAR RECOVERY LOOP TRAILER SOCKET 7Z6 0
5D
STEERING COLUMN 5ESTEERING LINKAGE 5FSTEERING BOX/RACK & PINION ASSY
1 STEERING WHEEL 1DAMPER TELESCOPIC 1BOX ASSEMBLY MANUAL
2 COLUMN BEARINGS/BUSHES 2STEERING LOCK STOP 2SEALS/GASKETS MANUAL
3 MOUNTING BRACKETS 3SIDE/TRACK RODS AND JOINTS 3BEARINGS/BUSHES MANUAL
4 STEERING COLUMN 4CENTRE TIE RODS AND JOINTS 4BOX/RACK/POWER
5 STEERING COLUMN LOCK 5DRAG LINK AND JOINTS 5SEALS/GASKETS POWER
6 UPPER UJ/FLEXIBLE COUPLING 6FRONT WHEEL ALIGNMENT 6BEARINGS/BUSHES POWER
7 ADJUSTMENT LEVER 7DROP ARM 7
8 8STEERING ARM 8
9 STEERING COUPLING COVER/GAITER 9 9BOX MOUNTINGS
0 LOWER UJ/FLEXIBLE COUPLING 0
TRACK ADJUSTMENT 5E6 0
5G
POWER STEERING PUMP/HOSES 5HFRONT SUSPENSION 5JFRONT SUSPENSION
1 STEERING PUMP 1RADIUS ARM/BUSHES 1LOWER ARM
2 STEERING PUMP SEALS/GASKETS 2 2LOWER ARM BUSHES
3 STEERING PUMP BEARINGS/BUSHES 3 3PANHARD ROD
4 PIPES AND HOSES 4 4PANHARD ROD BUSHES
5 RESERVOIR 5TIE BAR AND BUSHES 5ANTI ROLL BAR/CLAMPS
6 RESERVOIR CAP/SEAL 6SWIVEL PIN/KING PIN AND BUSHES 6ANTI ROLL BAR BUSHES
7 7SWIVEL HUB/STUB AXLE 7ANTI ROLL BAR BALL JOINTS
8 STEERING PUMP RELIEF VALVE 8TOP SWIVEL BRG/BALL JOINT 8ANTI ROLL BAR LINK
9 OIL COOLER (PAS) 9BOTTOM SWIVEL BRG/BALL JOINT 9LOWER ARM REAR BUSH HSG. ASSY
0
BELT DRIVES SEE 2H 0
FRONT SWIVEL HUB OIL SEAL 0
5K 5LREAR SUSPENSION 5MREAR SUSPENSION
1 1LOWER LINK/BUSHES 1RADIUS/TRAILING ARM
2 2UPPER LINK/BUSHES 2FRONT BUSH
3 3UPPER LINK BALL JOINT 3REAR BUSH
4 4COMPOSITE LINK ASSY 4
5 5COMPOSITE LINK BUSH 5
6 6©A© FRAME BUSH 6
7 7©A© FRAME BALL JOINT 7ANTI ROLL BAR/CLAMPS
8 8COMPOSITE LINK HT SENSOR MNT. 8ANTI ROLL BAR BUSHES
9 9PANHARD ROD 9ANTI ROLL BAR BALL JOINTS
0 0PANHARD ROD BUSHES 0
AWRONGLY ADJUSTED ECRACKED/SPLIT/CUT JWORN/STRETCHED
B POROUS/ADRIFT FSEIZED/STIFF KNOISY/CHAFED
C BAD FIT GLOOSE LJUDDER/POOR CONNECTION
D BROKEN HCORRODED/PLATING FAILURE M 
						

							13
SECTION 5 - CHASSIS, STEERING & SUSPENSION
5N
FRONT SPRINGS 5PREAR SPRINGS 5Q
1 SPRING 1SPRING 1
2 SPRING CUP/PLATE/STRUT ASSY 2SPRING CUP/PLATE/SEAT/STRUT ASSY 2
3 33
4 SHACKLE PINS/PLATES/BUSHES 4SHACKLE PINS/PLATES AND BUSHES 4
5 55
6 66
7 BUMP RUBBERS 7BUMP RUBBERS AND STRAPS 7
8 SPRING PACKING/INSULATING RING 8SPRING ISOLATORS 8
9 99
0 00
5RSHOCK ABSORBERS 5S 5TLEVELLING UNIT
1 FRONT 1 1LEVELLING UNIT
2 FRONT TOP BUSH 2 2TOP MOUNTING BUSH
3 FRONT BOTTOM BUSH CLAMP 3 3BOTTOM MOUNTING BUSH
4 FRONT MOUNTING BRACKETS/BOLTS 4 4BALL JOINTS
5 REAR 5 5
6 REAR TOP BUSH 6 6
7 REAR BOTTOM BUSH 7 7
8 REAR MOUNTING BRACKETS/BOLTS 8 8
9 99
0 00
5U5VFRONT HUBS 5WREAR HUBS
1 1HUBS BOLT ON WHEEL/FLANGE 1DRIVE FLANGE
2 22HUB CARRIER
3 3HUB SEALS 3HUB SEALS
4 4HUB BEARINGS 4HUB BEARINGS
5 5HUB NUT AND WASHER 5HUB NUTS AND WASHERS
6 6WHEEL STUDS 6WHEEL STUDS
7 77
8 8WHEEL NUTS 8WHEEL NUTS BOLT ON WHEEL
9 9LOCKING WHEEL NUTS 9
0 00
5XWHEELS AND TYRES 5YAIR SUSPENSION 5ZAIR SUSPENSION
1 WHEEL STEEL 1COMPRESSOR 1HEIGHT SENSOR LINK FRONT
2 WHEEL ALLOY 2INLET FILTER 2HEIGHT SENSOR LINK REAR
3 SPARE WHEEL ATTACHMENT BRKT 3COMPRESSOR BOBBINS 3UNDER FLOOR BOX
4 TYRE 4VALVE BLOCK 4LID/INSPECTION HATCH
5 HUB COVER 5AIR DRYER 5AIR HARNESS (PIPES)
6 WHEEL CENTRE TRIM 6AIR SPRINGS FRONT 6AIR INLET PIPE
7 SPARE WHEEL COVER 7AIR SPRINGS REAR 7AIR EXHAUST PIPE
8 WHEEL BALANCE 8COLLETS 8AIR RESERVOIR AND PLUG
9 INNER TUBE 9O RINGS 9HEIGHT SENSOR HEATSHIELD FRONT
0 TYRE VALVE ASSEMBLY 0AIR DRYER PIPES 0
NLEAKS SBLOCKED WVIBRATION/OUT OF BALANCE
P TTHREAD DAMAGE XSURFACE DAMAGE
Q FADED/STAINED/DISCOLOURED UINACCURATE/SLIPPING YINTERMITTENT OPERATION
R FACTORY DAMAGE V ZINOPERATIVE 
						

							14
SECTION 6 - BRAKES
6A
HAND/TRANSMISSION BRAKE 6BTRANSMISSION BRAKE 6CDISC BRAKE FRONT
1 LEVER ASSEMBLY 1DRUM 1DISCS
2 LEVER MOUNTING BRACKET 2SHOES AND LININGS 2PADS
3 CABLES 3BACK PLATE 3CALIPER
4 RODS 4EXPANDER 4PISTON AND SEALS FRONT CALIPER
5 COMPENSATOR 5ADJUSTER 5BRAKE PAD RETAINING CLIPS AND SPRINGS - FRONT
6 GAITER 6PULL OFF SPRINGS 6SLIDE PIN, BOOTS AND PROTECTOR
7 7TRANSMISSION BRAKE SHOE HOLDDOWN SPRINGS 7
DISC SHIELD
8 88
9 99
0 0*0BLEED BRAKES AT P D I*USE 4 DIGIT X ONLY
6DDISC BRAKE REAR 6E 6FDRUM BRAKES REAR
1 DISCS 1 1DRUM
2 PADS 2 2SHOES AND LININGS
3 CALIPER 3 3BACKPLATE
4 PISTON AND SEALS REAR CALIPER 4 4WHEEL CYLINDER
5 BRAKE PAD RETAINING CLIPS AND SPRINGS - REAR 5
5
6 SLIDE PIN, BOOTS AND PROTECTOR 6 6ADJUSTER
7 DISC SHIELD 7 7PULL OFF SPRINGS
8 88
9 99
0 00
6GMASTER CYLINDER/PIPES 6HSERVO SYSTEM 6JBRAKE PEDAL ASSEMBLY
1 MASTER CYLINDER ASSEMBLY 1SERVO ASSEMBLY 1BRAKE PEDAL
2 SUPPLY TANK/RESERVOIR 2VACUUM PUMP-EXTERNAL 2BRAKE PEDAL BUSHES
3 RIGID PIPES 3VACUUM PIPE 3BRAKE PEDAL SPRING
4 FLEXIBLE PIPES 4NON RETURN VALVES 4PEDAL MOUNTING BRACKET
5 PIPE CONNECTIONS 5MOUNTING BRACKET 5BRAKE PEDAL PAD
6 PRESSURE REGULATING VALVES 6AIR FILTER 6CLUTCH PEDAL PAD
7 7BRAKE VACUUM RESERVOIR 7
8 WARNING LIGHT ACTUATOR 8 8
9 LOAD SENSING VALVE 9 9
0 FLUID LEVEL LOW 0
VACUUM PUMP-INTERNAL SEE 1K6 0
6K
BRAKES ANTI-LOCK 6LBRAKES ANTI-LOCK 6MTRACTION CONTROL/HDC
1 MASTER CYLINDER 1FRONT EXCITER RING 1VALVE BLOCK
2 FLUID RESERVOIR 2REAR EXCITER RING 2SHUTTLE VALVE SWITCH
3 BOOSTER/MODULATOR UNIT 3MODULATOR BRACKET/MOUNTING BUSHES 3
4 POWER VALVE 4 4
5 ISOLATING VALVE 5 5
6 SOLENOID CONTROL VALVES 6 6
7 SERVO CYLINDERS 7 7
8 PUMP UNIT 8 8
9 ACCUMULATOR 9 9
0 PRESSURE CONCIOUS REDUCINGVALVE (PCRV) 0
ELECTRICAL ITEMS SEE 7N 0
TRACTION CONTROL/HDC
AWRONGLY ADJUSTED ECRACKED/SPLIT/CUT JWORN/STRETCHED
B POROUS/ADRIFT FSEIZED/STIFF KNOISY/CHAFED
C BAD FIT GLOOSE LJUDDER/POOR CONNECTION
D BROKEN HCORRODED/PLATING FAILURE MBATTERY DISCHARGE 
						

							15
SECTION 6N ONWARDS - ELECTRICAL & INSTRUMENTS
6N
LIGHTS 6PSWITCHES 6QWASHERS
1 HEADLAMP LEVELLING SWITCH 1FUEL FILLER FLAP SWITCH 1JET
2 HEADLAMP LEVELLING MOTOR 2INERTIA SWITCH 2©T© PIECE
3 WARNING LIGHT CHECK UNIT 3STEERING WHEEL SWITCH (CRUISE) 3BOTTLE
4 ©H© GATE ILLUMINATION 4STEERING WHEEL SWITCH (ICE) 4BOTTLE LEVEL SENSOR
5 5DOOR OUT STATION 5AMBIENT SENSOR
6 6HIGH/LOW MICRO SWITCH 6ONE WAY VALVE
7 7HIGH/LOW SELECTOR SHAFT SWITCH 7
WASHER JETS (UNHEATED)
8 81ST GEAR SELECTION SWITCH 8HEADLAMP BLADE/WIPER
9 9HDC SELECTION SWITCH 9
0 WIRING/CONNECTIONS 0WIRING/CONNECTIONS 0
FURTHER WASHERS SEE 7Q
6RAIR SUSPENSION 6SALARM SYSTEM 6TAIRBAG
1 ECU (ELECTRONIC CONTROL UNIT) 1ECU (ELECTRONIC CONTROL UNIT) 1ELECTRICAL CONTROL UNIT MOUNTING BRACKET
2 PRESSURE SWITCH 2ULTRA SONIC/MICROWAVE SENSOR 2ROTARY COUPLER
3 HEIGHT SENSOR FRONT 3REMOTE CONTROL 3ELECTRICAL CONTROL UNIT
4 HEIGHT SENSOR REAR 4ALARM RELAY 4CRASH SENSOR  FRONT/REAR
5 CHASSIS HARNESS 5BONNET SWITCH 5
6 CONTROL SWITCH HARNESS 6SOUNDER 6
7 CONTROL SWITCHES 7LED 7RELAY - HEADLAMP WASHERS
8 DISABLE SWITCH 8ANTI THEFT IGNITION INTERLOCK 8REAR FACING INFRARED SENSOR
9 DELAY RELAY 9TRANSFER GEARBOX SOLENOID 9
0 CALIBRATION 0WIRING AND CONNECTIONS 0ELECTRICAL HARNESS
6UCONTROL UNITS 6VELECTRIC WINDOWS AND SUNROOF 6WAIR SUSPENSION
1 CONTROL UNIT - MULTI-FUNCTION 1ONE SHOT OPERATION 1COMPRESSOR RELAY
2 CONTROL UNIT - WINDOW LIFT 2ANTI-TRAP 2WARNING LAMP RELAY
3 CONTROL UNIT - SUNROOF 3TAIL DOOR WINDOW LIFT SWITCH 3
4 BODY ELECTRICAL CONTROL/MODULE 4
4
5 CONTROL UNIT - AUTO BOX 5 5
6 CONTROL UNIT - TRANSFER BOX 6 6
7 77
8 88
9 99
0 00
6XRADIO/TAPE SYSTEM 6YHEATER AND AIRCONDITIONING 6ZRADIO/TAPE SYSTEM
1 SUB WOOFER SPEAKER 1SOLAR SENSOR 1BINNACLE RADIO VOLUME SWITCH
2 SIDE WINDOW AERIAL 2EXTERIOR AMBIENT SENSOR 2BINNACLE RADIO WAVE BAND SWITCH
3 CD CHANGER 3WATER TEMPERATURE SENSORS 3BINNACLE RADIO STATION SWITCH
4 SLAB AMPLIFIER 4EVAPORATOR SENSOR 4TRIP COMPUTER
5 DATABUS CABLE 5REAR FRESH AIR SERVO 5
6 ©A© POST TWEETER (SPEAKER) 6AIR DISTRIBUTION SERVO 6
7 SPEAKER BRACKET REAR AIR-CONDITIONING 7
REFRIDGERANT PRESSURE SWITCH 7
8 88
9 99
0 00
NLEAKS SOPEN CIRCUIT/BLOCKED WVIBRATION/OUT OF BALANCE
P DUST ENTRY TSHORT CIRCUIT/THREAD DAMAGE XBRAKE PULL/SURFACE DAMAGE
Q FADED/STAINED/DISCOLOURED UINACCURATE/SLIPPING YINTERMITTENT OPERATION
R FACTORY DAMAGE VBULB/LIGHT UNIT FAILURE ZINOPERATIVE 
						

							16
SECTION 7 - ELECTRICAL & INSTRUMENTS
7A
IGNITION SYSTEM 7BIGNITION SYSTEM 7CSTARTING SYSTEM
1 DISTRIBUTOR ASSEMBLY 1H T LEADS/TERMINALS 1STARTER MOTOR
2 VACUUM ADVANCE/RETARD CAPSULE 2
IGNITION COVER SHIELD/CLIPS 2PINION/BENDIX
3 DISTRIBUTOR CAP 3BALLAST RESISTOR/LEAD 3PINION SUPPORT BUSH
4 POINTS/CONDENSER 4IGNITION/STARTER SWITCH 4STARTER MOTOR HEAT SHIELD
5 CRANK SENSOR 5CONSTANT ENERGY IGNITION UNIT 5SOLENOID
6 ROTOR 6TIMING ROTOR/RELUCTOR 6
7 COIL (HT) LEAD 7PICK UP MODULE/STATOR 7STARTER MOTOR RELAY
8 COIL 8AMPLIFIER UNIT/IGNITER 8HEATER PLUG TIMER/CUT OUT
9 SPARKING PLUGS 9IGNITION RELAY 9
0 KNOCK SENSORAUDIBLE IGNITION WARNING 7P6 0
WIRING/CONNECTIONS (NOT H T)AUDIBLE IGNITION WARNING 7P6 0
WIRING/CONNECTIONSSTARTER RING GEAR 1C7
7DCHARGING AND ENGINE MISC 7ECHARGING/IGNITION/ENGINE MISC. 7FENGINE MISCELLANEOUS
1 MANIFOLD HEATER SENSOR 1 1HEATER PLUG
2 MANIFOLD HEATER RELAY 2BATTERY 2ELECTRIC FANS (COOLING)
3 ALTERNATOR (24 VOLT) 3BATTERY TERMINALS/LEADS 3HEATER - FUEL FILTER
4 ALTERNATOR HEAT SHIELD/GUARD 4BATTERY MOUNTING/CARRIER 4COOLING FAN RELAY
5 ALTERNATOR 5 5FUEL PUMP RELAY
6 GENERATOR PANEL (LR 24V) 6 6COOLING FAN THERMAL SWITCH
7 ALTERNATOR BRACKETS 7CRANK SENSOR 7COOLING FAN AND MOTOR
8 ALTERNATOR CONTROL UNIT 8CAM SENSOR 8DIAGNOSIS SOCKET/TRANSDUCER
9 ALTERNATOR FIELD RELAY 9SPLIT CHARGE BLOCKING DIODE 9FUEL DELIVERY PUMP
0 WIRING CONNECTIONS BELT DRIVES SEE 2G 0
BATTERY CHECK/CHARGEPROCEDURE SEE ALSO 7A 0
WIRING/CONNECTIONSCARBURETER HEATING DEVICES SEE2L
7GELECTRONIC FUEL INJECTION 7HTRANSMISSION 7JLIGHTS
1 CONTROL UNIT (ECU) 1REVERSE LIGHT SWITCH 1HEAD
2 OVERRUN/FUEL CUT OFF SWITCH 2AUTOMATIC INHIBITOR SWITCH 2SIDE/FRONT FLASHER
3 WATER TEMPERATURE SENSOR 3TRANSFER BOX NEUTRAL SWITCH 3STOP/TAIL/REAR FLASHER
4 AIR TEMPERATURE SENSOR 4OIL TEMPERATURE SENSOR GEARBOX 4
SIDE MARKER/REPEATER FLASHER
5 THROTTLE SWITCH/POTENTIOMETER 5THROTTLE SWITCH 5NUMBER PLATE
6 COLD START INJECTOR 6OIL TEMP SENSOR TRANSFER BOX 6REVERSE LAMP
7 COLD START RELAY 7TRANSFER BOX SPEED SENSOR 7AUXILIARY DRIVING LAMPS
8 INJECTOR 8TRANSFER BOX SHIFT MOTOR 8REAR FOG GUARD LAMP
9 FUEL TEMPERATURE SENSOR 9DIFFERENTIAL LOCK SWITCH 9INTERIOR
0 WIRING AND CONNECTIONS(CONTINUED AT 7W) 0
WIRING/CONNECTIONSN.B. SEE 6P8 FOR OTHER SWITCHES 0
HIGH MOUNTED STOP LAMP
7KLIGHTS 7LLIGHT SWITCHES 7MSWITCHES, RELAYS, ETC
1 INSTRUMENT ILLUMINATION 1MASTER SIDE/HEAD/FOG 1PANEL LIGHT SWITCH/RHEOSTAT
2 GEAR QUADRANT 2DIRECTION INDICATOR TRIP 2BOOT/BONNET LIGHT SWITCH
3 BOOT/BONNET 3DIRECTION INDICATOR 3HEADLAMP RELAY
4 CONVOY LAMP 4HAZARD WARNING 4INDICATOR FLASHER UNIT
5 RELECTORS 5INTERIOR HAND OPERATED 5HAZARD WARNING FLASHER UNIT
6 FRONT FOG LIGHTS 6INTERIOR DOOR OPERATED 6DIM/DIP RELAY/RESISTOR
7 DOOR SAFETY LIGHT 7REAR FOG LIGHT 7INTERIOR LIGHT DELAY UNIT
8 WARNING LIGHTS/CONTROL UNIT 8HEADLAMP FLASHER/DIP 8SUNROOF SWITCH
9 EMISSION WARNING LIGHT 9AUXILIARY LIGHT 9FUEL TANK CHANGE OVER SOLENOID
0 *** LIGHTING WIRING/CONNECTIONSSEAT BELT WARNING 7P6ELECTRIC SEATS AND DOOR LOCKSSEE SECTION 8,ELECTRIC SUNROOF AND MIRRORSEE SECTION 9FURTHER LIGHTS SEE 6N 0
SWITCHES WIRING/CONNECTIONSHEADLAMP LEVELLING SWITCHSEE 6N1 0
WIRING/CONNECTIONS FURTHERSWITCHES SEE 6P
AWRONGLY ADJUSTED ECRACKED/SPLIT/CUT JWORN/STRETCHED
B ADRIFT FSEIZED/STIFF KNOISY/CHAFED
C BAD FIT GLOOSE LJUDDER/POOR CONNECTION
D BROKEN HCORRODED/PLATING FAILURE M 
						

							17
SECTION 7 - ELECTRICAL & INSTRUMENTS
7N
BRAKES 7PSEAT BELT WARNING 7QWASHERS AND HORNS
1 STOP LAMP SWITCH 1SEAT BELT CONTROL UNIT 1WINDSCREEN WASHER MOTOR/PUMP
2 FLUID LEVEL SWITCH 2SEAT SWITCH 2WINDSCREEN WASHER SWITCH
3 HYDRAULIC FAILURE SWITCH 3PASSENGERS BELT BUCKLE SWITCH 3REAR SCREEN WASH MOTOR/PUMP
4 PAD WEAR WARNING DEVICE 4DRIVERS BELT BUCKLE SWITCH 4REAR SCREEN WASHER SWITCH
5 FAILURE/TEST CIRCUIT SWITCH 5 5TUBES
6 HANDBRAKE SWITCH 6AUDIBLE/VISUAL WARNING DEVICE 6HORN
7 ANTI LOCK SENSOR 7WIRING/HARNESS PLUG 7HORN PUSH/SWITCH
8 ANTI LOCK ECU 8AUDIBLE WARNING DOOR SWITCH 8HORN RELAY
9 ANTI LOCK RELAYS 9 9HEATED WASHER JETS
0 WIRING/CONNECTIONS 0 0HEADLIGHT WASHER MOTORWASHER WIRING/CONNECTIONS 7Y2HORN WIRING/CONNECTIONS 7Y7FURTHER WASHERS SEE 6Q
7RWIPERS 7SHEATING AND AIR CONDITIONING 7TINSTRUMENTS
1 WINDSCREEN WIPER MOTOR 1MOTOR HEATER 1SPEEDOMETER ASSEMBLY
2 WINDSCREEN WIPER SWITCH 2SWITCH HEATER 2ROAD SPEED TRANSDUCER
3 REAR SCREEN WIPER MOTOR 3RELAY - BLOWER MOTOR 3SPEEDO CABLE(S)/ODOMETER MOTOR
4 LINKAGE 4MOTOR AIR CONDITIONING 4SPEEDO ANGLE DRIVE-MECHANICAL
5 REAR SCREEN WIPER SWITCH 5SWITCH AIR CONDITIONING 5TACHOMETER
6 BLADES/ARMS 6AIR CONDITIONING FAN RELAY 6ROAD SPEED TRANSDUCER(EMISSIONS)
7 DELAY UNIT 7COMPRESSOR CLUTCH 7SPEEDO ANGLE DRIVE-ELECTRICAL
8 WIPER MOTOR RELAY 8COMPRESSOR CLUTCH RELAY 8OIL TEMPERATURE TRANSMITTER
9 HEADLAMP WIPER MOTOR 9TEMPERATURE CONTROL SWITCH 9OIL TEMPERATURE GAUGE
0 * HEADLAMP WIPER/WASHER SWITCH WIPER WIRING/CONNECTIONS 7Y9CONTROL UNIT SEE 6U1 0
WIRING/CONNECTIONS 0MESSAGE CENTRETACHOGRAPH SEE 9WCRUISE CONTROL SEE 2W
7UINSTRUMENTS 7VINSTRUMENTS 7WELEC INJECTION AND EMISSION
1 WATER TEMPERATURE GAUGE 1FUEL TANK SWITCH 1STEPPER MOTOR AIR VALVE
2 LOW OIL LEVEL INDICATOR 2OIL PRESSURE GAUGE 2AIR FLOW METER
3 WATER TEMPERATURE TRANSMITTER 3
OIL PRESSURE TRANSMITTER 3THERMO TIME SWITCH
4 WATER LEVEL SWITCH 4OIL PRESSURE SWITCH 4MAIN RELAY (CONTROL CIRCUIT)
5 VOLTAGE STABILIZER/M F E S 5LOW COOLANT PROBE 5EXTRA AIR VALVE
6 CHOKE LIGHT SWITCH 6LOW COOLANT CONTROL UNIT 6POWER RESISTOR PACK
7 FUEL GAUGE 7CLOCK/REMOTE DISPLAY 7EMISSION MAINTENANCE CONTROLUNIT
8 FUEL TANK UNIT 8BATTERY INDICATOR/FUEL TEMPSENSOR 8
EMISSION MAINTENANCE LIGHT
9 FUEL LEVEL LIGHT SWITCH 9PRINTED CIRCUITS/MOTHERBOARD 9FUEL CUT OFF RELAY
0 ENGINE HOUR METER 0INSTRUMENT WIRING/CONNECTIONS 0ANTI RUN ON VALVE SOLENOIDWIRING/CONNECTIONS 7GO
7XELECTRIC WINDOW 7YWIRING HARNESS 7ZMISCELLANEOUS
1 SWITCH/TIMER 1MAIN HARNESS 1CIGAR LIGHTER/ACCESSORY SOCKET
2 MOTOR AND RELAY 2WASHER WIRING/CONNECTIONS 2FUSE BOX
3 MECHANISM/LINKAGE 3FACIA HARNESS 3RADIO/TAPE
4 HEATED SCREEN CONTROL UNIT 4FRONT WIPER PROGRAMMER 4AERIAL
5 THERM CUT OFF 5REAR WIPER PROGRAMMER 5SPEAKER
6 WIRING/CONNECTIONS 6WIRING FUEL PUMP 6TRAILER SOCKET
7 HEATED SCREEN FRONT 7HORN WIRING/CONNECTIONS 7SPEAKER BALANCE CONTROL
8 HEATED SCREEN REAR 8ECU WIRING/CONNECTIONS 8AERIAL AMPLIFIER
9 HEATED SCREEN SWITCH/RELAY 9WIPER WIRING/CONNECTIONS 9LRP ACCESSORIES
0* SCREEN WIRING/CONNECTIONSCONTROL UNIT SEE 6U1 0
ELECTRIC MIRROR HARNESS 0*100 KPH SPEED WARNING UNITFURTHER RADIO/TAPE ITEMSCONTINUED AT 6Z
N
LEAKS SOPEN CIRCUIT/BLOCKED WVIBRATION/OUT OF BALANCE
P DUST ENTRY TSHORT CIRCUIT/THREAD DAMAGE X
Q FADED/STAINED/DISCOLOURED UINACCURATE/SLIPPING YINTERMITTENT OPERATION
R FACTORY DAMAGE VBULB/LIGHT UNIT FAILURE ZINOPERATIVE 
						

							18
SECTION 8 - BODY INTERIOR & LOCKS
8A
SEATS 8BSEATS 8CTRIM AND INSULATION
1 FRONT SLIDE AND ADJUSTER 1FRONT COVER MATERIAL/FINISHERS 1FLOOR COVERINGS (NOT BOOT)
2 SEAT/FLOOR BOLTS AND BRACKETS 2HEAD RESTRAINT 2FLOOR COVER FIXINGS (NOT BOOT)
3 FRONT SEAT SQUAB 3TIPPING MECHANISM 3FASCIA PANEL
4 FRONT RAKE ADJUSTER 4MECHANISM (OCCASIONAL SEAT) 4GLOVEBOX, HINGES, STRAPS
5 FRONT FRAME AND ARM REST 5RETAINING STRAP 5HEADLINING/CONVERTIBLE ROOF INTERIOR TRIM
6 REAR FRAME AND ARM REST 6POWER SEAT FRAME 6DOOR LINER/CASING
7 REAR FOLDING SEAT FRAME ANDHINGE(INCLUDING FOLD RELEASE) 7
POWER SEAT MOTOR 7DOOR ARM REST TRIM
8 SEAT PADDING AND SPRINGS 8POWER SEAT SWITCH 8BONNET INSULATION
9 FRONT COVER STICHING/WELD 9POWER SEAT HARNESS 9FLOOR COVER AND LINER (BOOT)
0 REAR COVER STITCHING/WELD 0LUMBAR SUPPORT MECHANISMCONTINUED AT 8H 0
BOOT FLOOR COVER FIXINGS
8DTRIM AND INSULATION 8ETRIM AND INSULATION 8FWINDOW CATCHES/MECHANISM
1 SILL PROTECTION/KICK PLATE 1HIGH/LOW LEVER GAITER 1REGULATOR MECHANISM (MANUAL)
2 REAR LOAD COVER/SECURITY BLIND 2FASCIA UPPER CONSOLE 2REGULATOR HANDLE
3 “A ” POST TRIM 3TUNNEL FINISHER/CONSOLE 3HINGE/CATCH SIDE WINDOW
4 DOOR CAPPING 4MAIN GEAR LEVER GAITER 4HINGE/CATCH VENT WINDOW
5 BULKHEAD INSULATION 5HANDBRAKE LEVER GAITER 5
6 SPARE WHEEL COVER/STRAP 6CONSOLE CAPPING 6FRONT CHANNEL WINDOW LIFT
7 TUNNEL 7STEERING NACELLE 7REAR CHANNEL WINDOW LIFT
8 B/C POST TRIM 8STEERING WHEEL CENTRE FINISHER 8DOOR GLASS CHANNEL FRONT
9 ‘
D ’ POST TRIM(INCLUDING ROLL BAR
TRIM) 9
CUBBY BOX 9DOOR GLASS CHANNEL REAR
0 TOOL COVER *ONE PIECE DOOR LINER 8C6 0
FACIA PANEL CAPPING/RUBBERMATS 0
ELECTRIC WINDOW SEE 7X
8GWINDOW GLASS 8HSEATS 8JHEATED SEATS
1 FRONT SCREEN 1INNER FACING SEAT FRAME 1HEATER PAD
2 REAR SCREEN 2INNER FACING SEAT SQUAB 2HEATED SEAT CONTROL SWITCH
3 SIDE WINDOWS(DOOR GLASS) 3INNER FACING SEAT BACKREST 3HEATED SEAT RELAY
4 ALPINE LIGHT 4REAR SEAT SQUAB 4
5 SUNROOF GLASS 5REAR SEAT COVER MATERIAL 5
6 SUNROOF GLASS STOWAGE BAG 6REAR FOLDING SEAT CATCH 6
7 SCREEN HEADER TRIM 7REAR FOLDING SEAT RELEASE & LOCK DOWN INDICATOR 7
8 8MEMORY SEAT CONTROL SWITCH 8
9 9MEMORY SEAT ECU 9
0 SIXTH LIGHT/QUARTERLIGHT GLASS(OPENING & FIXED)WATER ENTRY SEE 9H 9JSOFT TOP WINDOWS 9E9 0
RELAY - SEAT ADJUSTMENT 0
8KELECTRIC DOOR LOCK 8LTRIM AND INSULATION 8MHEATING
1 HEATING ELEMENT 1ALPINE LIGHT TRIM LH 1HEATER UNIT
2 SUPER LOCKING 2ALPINE LIGHT TRIM RH 2HEATER UNIT RADIATOR
3 3REAR SIDE INTERIOR TRIM LH 3HEATER FAN (NOT MOTOR)
4 DOOR LOCK SOLENOID BRACKET 4REAR SIDE INTERIOR TRIM RH 4HEATER FLAPS
5 DOOR LOCK SOLENOID/MOTOR 5REAR HEADER TRIM 5AIR INTAKE FILTER
6 DOOR LOCK SWITCH 6‘
E ’ POST TRIM/ ’
DE ’ POST TRIM ONE
PIECE 6
7 DOOR LOCK RELAY/CONTROL BOX 7CONTROLS - FRONT 7CONTROLS - FRONT
8 UPPER TAILGATE SOLENOID 8ACCESS PANEL REAR AIR- CONDITIONING 8
CONTROLS - REAR
9 UPPER TAILGATE SOLENOID COVER 9VENT ASSEMBLY-HEADLINING REARAIR-CONDITIONING 9
FACE LEVEL VENTS AND CONTROLS
0 * WIRING CONNECTIONS MECHANICAL FAULTS SEE 8UCONTROL UNIT SEE 6U1 0
VENT ASSEMBLY-HEADER REAR AIR-CONDITIONING 0
CONTROL CABLESELECTRICAL ITEMS SEE 7SWATER HOSES 2E4 2E5
AWRONGLY ADJUSTED ECRACKED/SPLIT/CUT JWORN/STRETCHED
B POROUS/ADRIFT FSEIZED/STIFF KNOISY/CHAFED
C BAD FIT GLOOSE LJUDDER/POOR CONNECTION
D BROKEN HCORRODED/PLATING FAILURE MREMOTE OPERATION