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Land Rover Rover 214 Repair 1689 11 Rover Manual

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    							15Undo the window outer rear trim panel
    retaining screw and remove the panel from
    the door.
    16Remove the screw securing the outer
    window sealing strip to the rear of the door
    then carefully prise the strip out of the door
    panel and remove it from the vehicle.
    17Slacken and remove the bolt securing the
    lower end of the rear window glass channel to
    the door panel and recover the spacer,
    through which the bolt passes, from inside the
    door panel. Undo the nut securing the channel
    to the door then release the rear channel from
    the window glass and rubber sealing strip and
    remove it from the door.
    18Undo the two bolts securing the window
    glass to the regulator then lift up the glass and
    manoeuvre it out of the door.
    19Slacken and remove the six regulator
    assembly retaining bolts and manoeuvre the
    assembly out through the door panel
    cutaway.
    Refitting
    Front door window glass and
    regulator
    20Refit the regulator to the door panel and
    lightly tighten its retaining bolts. Operate the
    regulator mechanism, either using the handle
    or by connecting the switch, to align the top
    slide then tighten the retaining bolts to the
    specified torque.
    21Install the window glass and tighten the
    glass to regulator bolts to the specified
    torque.
    22Refit the front glass channel, ensuring that
    it is correctly located in position, then tighten
    its retaining bolt lightly. Operate the regulator
    mechanism a few times to align the channel
    with the window glass, checking that the
    window travels up and down smoothly, then
    tighten the channel bolt to the specified torque.
    23Refit the polythene watershield to the
    door ensuring that it is securely stuck down
    around the edges. The remainder of refitting is
    a reversal of the removal procedure.
    Rear door window glass and regulator
    24Refit the regulator and glass as described
    in paragraphs 20 and 21.25Relocate the rear window glass channel
    with the rubber sealing strip and window
    glass, then refit its retaining nut. Position the
    spacer inside the door panel then refit the
    channel lower bolt, ensuring it passes through
    the spacer, then tighten both the channel
    retaining nut and bolt lightly. Operate the
    regulator mechanism a few times to align the
    channel with the window glass, checking that
    the window travels up and down smoothly,
    then tighten the channel retaining nut and bolt
    to the specified torque setting.
    26Refit the polythene watershield to the
    door ensuring that it is securely stuck down
    around the edges. The remainder of refitting is
    a reversal of the removal procedure.
    16 Exterior mirror- 
    removal and refitting
    2
    Removal
    Mirror glass
    1On models equipped with manually-
    operated mirrors, heat the mirror glass with a
    hairdryer to soften the adhesive used to stick
    the glass to its mounting plate. Once warm,
    the mirror glass can be levered out of
    position.
    2On models equipped with electrically-
    operated mirrors, position the mirror so thataccess can be gained to the rear of the outer
    edge of the glass. Using a piece of welding
    rod or other suitable wire, bend the end of the
    rod into a hook. Locate the hook with the
    spring clip on the rear of the mirror glass and
    pull the clip outwards to release the mirror
    (see illustration). Disconnect the wiring from
    the mirror heating element and remove the
    glass from the vehicle (see illustration).
    Mirror assembly
    3Carefully prise the mirror inner trim panel
    from the door (see illustration).
    4Disconnect the mirror wiring connector
    (where necessary) then slacken and remove
    the three screws and mounting plate 
    securing the mirror to the door and remove
    the mirror assembly (see illustrations).
    Refitting
    Mirror glass
    5On models equipped with manually-
    operated mirrors, first ensure that all traces of
    old adhesive are removed from the mounting
    plate. Remove the backing from the new
    mirror, then press the glass firmly into place
    and adjust to the required position.
    6On models equipped with electrically-
    operated mirrors, connect the wiring
    connectors to the heating element terminals
    then align the mirror spring clip with the motor
    mounting point. Press the mirror glass firmly
    onto the motor and check that it is securely
    Bodywork and fittings  11•11
    16.2b  Disconnect wiring connectors
    (arrowed) and remove mirror glass -
    electrically-operated mirrors16.2a  Removing mirror glass - electrically-
    operated mirrors
    16.4b  . . . and remove mirror assembly
    from door16.4a  . . . disconnect wiring connector
    then undo mirror retaining screws
    (remaining two arrowed) . . .16.3  Remove mirror inner trim panel . . .
    11
    1689 Rover 214 & 414 Updated Version 09/97 
    						
    							retained by the spring clip, then adjust the
    mirror to the required position.
    Mirror assembly
    7Refitting is a reverse of the removal
    procedure.
    17 Boot lid- removal, refitting
    and adjustment
    2
    Removal
    1Open the boot lid then disconnect the
    release cable outer from the lock bracket and
    release the cable inner from the lock operating
    mechanism.
    2Disconnect the wiring connectors from the
    boot lid lock warning lamp switch.
    3Remove the access cover from the left-
    hand side of the boot lid and free the release
    cable from all its retaining clips and ties on the
    boot lid and hinge. Tie a piece of string to the
    end of the cable then withdraw the cable from
    the boot lid. Untie the string from the cable
    end and leave it in position in the boot lid. The
    string can then be used when refitting to draw
    the cable into position.
    4Remove the right-hand access cover from
    the boot lid and repeat the operation
    described in paragraph 3 for the warning lamp
    wiring, again leaving the string in position in
    the boot lid.
    5Mark the outline of each hinge on the boot
    lid.
    6With the aid of an assistant, undo the four
    hinge retaining bolts and lift the boot lid away
    from the vehicle.
    Refitting and adjustment
    7Offer up the boot lid, aligning the hinges
    with the marks made on dismantling. Fit and
    tighten the hinge bolts securely. Tie the left-
    hand piece of string to the boot release cable
    and use the string to draw the cable through
    the boot lid, then repeat the procedure 
    using the right-hand piece of string to draw
    the warning lamp switch wiring through the
    lid, then untie both pieces of string. If a newboot lid is being installed, it will be necessary
    to centralise the boot lid on its hinges then
    feed the release cable and wiring through the
    boot lid.
    8Connect the release cable inner to the lock
    operating mechanism and refit the cable outer
    to its position on the lock. Secure the release
    cable to the boot lid hinge using the
    necessary retaining clips.
    9Connect the warning connectors to the
    boot lock warning lamp switch and secure the
    wiring to the right-hand hinge, using all the
    necessary retaining clips.
    10Refit both the left- and right-hand access
    covers to the boot lid.
    11Close the boot lid then check that is
    correctly aligned with all surrounding
    bodywork, with an equal clearance all around.
    If necessary, adjustment can be made by
    slackening the hinge bolts and repositioning
    the boot lid. Once correctly positioned,
    tighten the hinge bolts to the specified torque.
    12Once the boot lid is correctly aligned,
    ensure that it closes without slamming and is
    securely retained. If not, slacken the boot 
    lid striker retaining bolts and reposition the
    striker. Once boot lid operation is satisfactory,
    tighten the striker retaining bolts securely.
    18 Boot lid lock and lock
    cylinder- 
    removal and refitting
    2
    Removal
    Boot lid lock
    1Open the boot lid and disconnect the
    release cable outer from the lock bracket,
    then release the cable inner from the lock
    operating mechanism.
    2Disconnect the wiring connectors from the
    boot lid lock warning lamp switch (see
    illustration).
    3Carefully prise off the boot lid lock cover
    then undo the three bolts securing the lock to
    the boot lid.
    4Partially withdraw the lock, then disconnect
    the lock cylinder operating rod from the rearof the assembly and remove the lock from the
    vehicle.
    5If necessary, remove the right-hand access
    cover from the boot lid, then disconnect the
    operating rod from the lock cylinder and
    remove it from the vehicle.
    Boot lid lock cylinder
    6Open the boot lid and remove the right-
    hand access cover.
    7Detach the operating rod from the lock
    cylinder and remove the bolt securing the
    cylinder to the boot lid (see illustration).
    8Manoeuvre the lock cylinder out of the boot
    lid. Remove the lock cylinder gasket and
    discard it. A new gasket should be used on
    refitting.
    Refitting
    Boot lid lock
    9Refitting is a reversal of the removal
    sequence. Tighten the lock retaining bolts to
    the specified torque. On completion, check
    that the boot lid closes without slamming and
    is securely retained when shut. If not, slacken
    the boot lid striker retaining bolts and
    reposition the striker. Once boot lid operation
    is satisfactory, tighten the striker retaining
    bolts securely.
    Boot lid lock cylinder
    10Refitting is a reverse of the removal
    procedure. Ensure that a new gasket is fitted
    to the cylinder and the cylinder retaining bolt
    is tightened to the specified torque.
    19 Boot lid/tailgate and fuel
    filler flap release cables-
    removal and refitting
    2
    Removal
    1Remove the driver’s seat and rear seats.
    2Undo the right-hand front sill finisher and
    carpet retainer screws, then remove the sill
    finisher and carpet retainer from the vehicle
    (see illustration).
    3Remove the boot lid/tailgate and fuel filler
    release lever handles, then lift the flap situated
    11•12 Bodywork and fittings
    19.2  Removing right-hand sill finisher18.7  Boot lid lock cylinder retaining 
    bolt (A) and operating rod (B)18.2  Boot lid lock release cable (A),
    warning lamp wiring connectors (B) and
    retaining bolts (C)
    1689 Rover 214 & 414 Updated Version 09/97 
    						
    							on the top of the release lever cover to gain
    access to the retaining screw. Undo the screw
    and lift off the release lever cover (see
    illustrations).
    4On four and five-door models, open the
    right-hand rear door and undo the two screws
    securing the sill finisher to the floor, then
    remove the sill finisher and carpet retainer.
    Carefully prise out the lower trim panels from
    the centre and rear door pillars.
    5On three-door models, remove the four
    screws securing the right-hand lower rear
    seat side trim panel to the luggage
    compartment carpet, then carefully peel the
    front door sealing strip away from the door
    pillar so that the front edge of the trim panel is
    freed. The panel can then be released by
    carefully prising it away from the body, using
    a large flat-bladed screwdriver to release its
    retaining clips.
    6On all models, remove the cap from the
    driver’s seat belt lower anchorage bolt then
    undo the bolt and free the belt from the floor.
    Release the trim clips securing the carpet to
    the floor and peel back the carpet to gain
    access to the release cables.
    7Open the boot lid/tailgate, prise out the
    screw caps (where necessary) and undo the
    screws securing the luggage compartment
    rear inner trim panel in position. Remove the
    panel from the vehicle. Release any relevant
    retaining clips and remove the luggage
    compartment carpet.8Closely examine the luggage compartment
    left-hand side trim panel and remove any
    relevant retaining screws. Carefully prise the
    panel away from the body and remove it from
    the luggage compartment (see illustration).
    Boot lid/tailgate release cable
    9On 414 models, release the cable outer
    from the boot lid lock bracket then release the
    cable inner from the lock/striker operating
    mechanism. Remove the left-hand access
    cover from the boot lid and the release cable
    from all its retaining clips and ties on the boot
    lid and hinge. Tie a piece of string to the end
    of the cable then withdraw the cable from the
    boot lid. Untie the string from the cable end
    and leave it in position in the boot lid. The
    string can then be used when refitting to draw
    the cable into position.
    10On 214 models, undo the tailgate striker
    retaining screws then withdraw the striker and
    detach the release cable.
    11On all models, release the cable from all
    the retaining clips in the luggage
    compartment then, from inside, pull the cable
    through into the vehicle. Work back along the
    length of the cable and free it from any
    retaining clips. Disconnect the cable outer
    from the release lever mounting bracket then
    detach the cable inner from the lever and
    withdraw the cable from the vehicle (see
    illustration).
    Fuel filler release cable
    12Detach the fuel filler release cable from
    the left-hand side of the luggagecompartment (see illustration). The cable
    can then be removed as described in
    paragraph 11.
    Refitting
    13Refitting is a reversal of the removal
    procedure, noting the following:
    a) Ensure the cable is correctly routed and
    retained by any relevant clips, then check
    the release lever operates satisfactorily
    before proceeding further.
    b) Where possible, renew any broken trim
    panel retaining clips.
    c) Ensure all carpets and trim panels are
    properly located and securely retained by
    all necessary clips and screws.
    d) Tighten the lower seat belt anchorage bolt
    to the specified torque setting.
    20 Tailgate- removal, refitting
    and adjustment
    2
    Removal
    1Open the tailgate and undo the two screws
    securing the tailgate inner trim panel to the
    tailgate, then carefully prise out the screw
    retaining plugs.
    2Using a large flat-bladed screwdriver, work
    around the outside of the trim panel and
    carefully prise it away from the tailgate to free
    all the retaining clips. Once all the retaining
    clips have been freed, remove the trim panel.
    3Disconnect the two wiring block
    connectors, situated on the right-hand side of
    the tailgate, which connect the tailgate
    electrical components to the main wiring
    loom. Tie a piece of string around the wiring
    side of the block connector, then displace the
    grommet from the upper right-hand corner of
    the tailgate and withdraw the wiring. Once
    free, untie the string from the end of the wiring
    and leave it in place in the tailgate. The string
    can then be used to draw the wiring back into
    position when refitting.
    4Disconnect the washer hose from the
    tailgate grommet.
    5Mark the positions of the hinges on the
    tailgate.
    Bodywork and fittings  11•13
    19.8  Removing left-hand luggage
    compartment trim panel - 414 models19.3b  . . . then undo lever cover retaining
    screw19.3a  Remove release lever handles . . .
    19.12  Disconnecting fuel filler release
    cable - 414 models
    19.11  Detach relevant cable from release
    lever and withdraw from vehicle
    A Fuel filler release cable
    B Boot lid release cable11
    1689 Rover 214 & 414 Updated Version 09/97 
    						
    							6Have an assistant support the tailgate then
    raise the spring clips and pull the support
    struts off their balljoint mountings on the
    tailgate. Undo the four hinge retaining bolts
    and remove the tailgate from the vehicle,
    noting any shims which may be fitted between
    the hinge and tailgate.
    Refitting and adjustment
    7Offer up the tailgate, positioning any shims
    necessary between the hinge and tailgate.
    Refit the hinge bolts. Press the support struts
    firmly onto the balljoint mountings and clip the
    spring clips back into position. Align the
    hinges with the marks made on removal, or
    centralise the hinges, and tighten the retaining
    bolts to the specified torque.
    8Tie the string around the end of the tailgate
    wiring and draw the wiring back into position.
    Untie the string, then reconnect the wiring
    connectors and relocate the grommet in the
    tailgate.
    9Renew any broken retaining clips, then refit
    the inner trim panel to the tailgate. Ensure the
    panel is securely clipped in position then refit
    the screw retaining plug and tighten the
    screws securely. Reconnect the washer hose
    to the tailgate grommet.
    10On completion, shut the tailgate and
    check that it is correctly aligned with the
    surrounding bodywork. If adjustment is
    necessary, slacken the hinge bolts and
    reposition the tailgate as necessary. Once
    alignment is correct, tighten the hinge bolts to
    the specified torque.
    11If correct alignment is not possible by
    repositioning the tailgate, it will be
    necessary to alter the hinge-to-body
    position. To do this, peel away the tailgate
    sealing strip from the top edge of the body
    and carefully prise the top of the right and
    left-hand tailgate pillar trim panels until the
    headlining can be peeled back sufficiently to
    gain access to the hinge retaining nuts.
    Slacken the hinge nuts and reposition the
    tailgate noting that, as a guide, Rover state
    there should be a gap of approximately
    7 mm along the top edge of the tailgate.
    Once correctly positioned, tighten the
    retaining nuts to the specified torque thenrelocate the headlining, trim panels and
    tailgate sealing strip.
    12Adjust the height of the tailgate by
    screwing the rubber stop in or out, as
    necessary, then check that the tailgate closes
    easily and does not rattle when closed. If
    adjustment is necessary, slacken the 
    tailgate striker retaining screws and reposition
    the striker as necessary. Once tailgate
    operation is satisfactory, tighten the striker
    retaining bolts securely.
    21 Tailgate support strut-
    removal and refitting
    1
    Removal
    1Support the tailgate in the open position by
    using a stout piece of wood, or with the help
    of an assistant.
    2Raise the spring clip and pull the support
    strut off its balljoint mounting on the tailgate
    (see illustration). Repeat the procedure for
    the strut-to-body mounting and remove the
    strut from the vehicle.
    Refitting
    3Refitting is the reverse sequence of
    removal. Ensure that the strut is pressed
    firmly onto each of its balljoints and the spring
    clips are correctly positioned.
    22 Tailgate lock and lock
    cylinder- 
    removal and refitting
    2
    Removal
    Tailgate lock
    1Open the tailgate and undo the two screws
    securing the tailgate inner trim panel to the
    tailgate, then carefully prise out the screw
    retaining plugs (see illustration).
    2Using a large flat-bladed screwdriver, work
    around the outside of the trim panel andcarefully prise it away from the tailgate to free
    all the retaining clips. Once all the clips have
    been freed, remove the trim panel.
    3Disconnect the operating rod from the lock
    and then remove the plastic cover from
    outside of the lock (see illustration). Mark the
    position of the lock assembly on the tailgate.
    4Undo all the tailgate lock retaining bolts and
    remove the lock assembly from the vehicle.
    Tailgate lock cylinder
    5Open the tailgate and remove the right-
    hand access panel from the tailgate trim.
    6Disconnect the operating rod from the lock
    cylinder, then undo the retaining bolt and
    remove the cylinder from the tailgate.
    Refitting
    Tailgate lock
    7Refitting is a reverse of the removal
    sequence. Align the lock with the marks made
    on dismantling.
    8On completion, check that the tailgate
    closes easily and does not rattle when closed.
    If adjustment is necessary, slacken the
    tailgate striker retaining screws and reposition
    the striker as necessary (see illustration).
    Once tailgate operation is satisfactory, tighten
    the striker retaining bolts securely.
    Tailgate lock cylinder
    8Refitting is a reverse of the removal
    procedure.
    11•14 Bodywork and fittings
    22.8  Tailgate striker retaining screws
    (Torx type)22.3  Remove plastic cover to gain access
    to tailgate lock retaining bolts (arrowed)22.1  Tailgate inner trim panel retaining
    screw and plug
    21.2  Raising tailgate support strut spring
    clip to release mounting
    1689 Rover 214 & 414 Updated Version 09/97 
    						
    							23 Quarterlight glass 
    (3-door Hatchback)- 
    removal and refitting
    3
    Removal
    1Remove the rear window parcel shelf, then
    fold the rear seat cushion fully forwards and
    remove the rear seat back. Remove the
    rubber seal from the rear seat back retaining
    catch.
    2Remove the four screws securing the rear
    seat side trim panel to the luggage
    compartment carpet and carefully peel the
    front door sealing strip away from the door
    pillar, so that the front edge of the trim panel
    is freed. The panel can then be released by
    carefully prising it away from the body and
    using a large flat-bladed screwdriver to
    release the retaining clips.
    3Remove the single retaining screw securing
    the rear quarterlight trim panel in position,
    then carefully prise the panel away from the
    body and remove it from the vehicle.
    4Remove the seat belt upper mounting cover
    then undo the retaining nut and remove the
    seat belt from its mounting point.
    5Undo the upper door pillar trim panel
    retaining screw and peel the door sealing strip
    away from the front edge of the panel.
    Release all the panel retaining clips and
    remove it from the vehicle.
    6Mark the position of the quarterlight rear
    catch on the body, then remove the three
    hinge retaining screws.
    7Support the window glass then undo the
    front hinge retaining screws and remove the
    glass from the vehicle.
    8Examine the window seal for signs of
    damage or deterioration and renew if
    necessary. To renew the seal, first undo the two
    nuts securing the door pillar trim panel in
    position and remove the panel. The old seal can
    then be removed and the new seal installed.
    With the seal correctly positioned, refit the trim
    panel and tighten its retaining screws securely.
    Refitting
    9Refitting is a reverse of the removal
    sequence, noting the following:a) Align the rear window catch with the
    marks made on dismantling and lightly
    tighten the retaining screws.
    b) Close the window and check that it is
    correctly aligned with the surrounding
    bodywork. Adjust, if necessary, by
    repositioning the hinge, then tighten all
    the hinge retaining screws securely.
    c) Where possible, renew any broken trim
    panel retaining clips.
    d) Tighten the seat belt upper mounting nut
    to the specified torque.
    e) On completion, ensure all trim panels are
    securely retained and the door sealing
    strip is correctly located on the pillar.
    24 Windscreen, fixed rear
    quarterlight and tailgate/rear
    window glass
    5
    1These areas of glass are secured by the
    tight fit of the weatherstrip in the body
    aperture. Although they are not fixed by the
    direct-bonding method used on many modern
    vehicles, removal and refitting of these areas
    of fixed glass is still difficult, messy and time-
    consuming for the inexperienced. It is also
    difficult, unless one has plenty of practice, to
    obtain a secure, waterproof fit. Furthermore,
    the task carries a high risk of breakage. This
    applies especially to the laminated glass
    windscreen. In view of this, owners are
    strongly advised to have this sort of work
    carried out by one of the many specialist
    windscreen fitters.
    25 Sunroof- repair
    5
    1A sunroof is available as an option on all
    models, both electrically-operated and
    manually-operated sunroofs being available.
    Due to the complexity of the sunroof
    mechanism, considerable expertise is needed
    to repair or replace sunroof components
    successfully. Removal of the sunroof requires
    the headlining to be removed, which is a
    complex and tedious operation and not a taskto be undertaken lightly. Any problems with
    the sunroof should therefore be referred to a
    Rover dealer.
    2On models equipped with an electrically-
    operated sunroof, if the sunroof motor fails to
    operate, first check the relevant fuse. If the
    fault cannot be traced and rectified, then the
    sunroof can be opened and closed manually
    by using a suitable torx wrench or Allen key.
    Use a coin to unscrew the circular access
    cover in the panel in the headlining, situated
    between the sun visors, and insert the wrench
    into the drive spindle. Rotate the key to move
    the sunroof to the required position. A suitable
    wrench is supplied with the vehicle and
    should be in the luggage compartment where
    it is stowed next to the wheel trim remover.
    26 Seats- 
    removal and refitting
    2
    Note:Before attempting any work on a model
    with pretensioners, read carefully the
    precautions listed at the beginning of this
    Chapter.
    Removal
    Front seats - without pretensioners
    1Slide the seat fully backwards, then slacken
    and remove the two Torx bolts securing the
    front of the seat slides to the floor (see
    illustration).
    2Slide the seat fully forwards, then undo the
    two Torx bolts securing the rear of the seat
    slides to the floor and remove the seat from
    the vehicle.
    Front seats - with pretensioners
    3Slide the seat fully backwards, then slacken
    and remove the two Torx bolts securing the
    front of the seat slides to the floor.
    4Slide the seat fully forwards and remove the
    seat belt pretensioner cover retaining screw
    (see illustration). Remove the pretensioner
    cover. 
    5Remove the red service key from the end of
    the pretensioner and insert it into the
    pretensioner slot, pushing it firmly into
    position (see illustration). Note that the
    Bodywork and fittings  11•15
    26.5  Remove service key from end of
    pretensioner (A) and insert into
    pretensioner slot (B)26.4  Seat belt pretensioner cover (A) and
    retaining screw (B)26.1  Front seat slides are secured to floor
    by Torx bolts
    11
    1689 Rover 214 & 414 Updated Version 09/97 
    						
    							service key mustbe fitted to prevent
    accidental firing of the pretensioner.
    6Remove the two Torx bolts securing the
    rear of the seat slides to the floor and remove
    the seat from the vehicle. Handle the seat
    gently once removed, to avoid any chance of
    the service key becoming dislodged.
    Rear seat cushion - 214 models
    7Carefully prise off the hinge covers from the
    front of the seat cushion, then undo the two
    Torx bolts securing the hinges to the floor.
    The cushion can then be lifted out of position
    and removed from the vehicle (see
    illustration).
    Rear seat cushion - 414 models
    8Remove the bolt securing the rear of the
    cushion to the seat back then lift the rear of
    the seat cushion (see illustration).
    9Disengage the cushion retaining clips from
    the front of the seat cushion and remove it
    from the vehicle.
    Rear seat back - 214 models
    10Remove the rear window parcel shelf then
    fold the seat backs fully forwards.
    11Peel back the carpet to gain access to the
    centre hinge, then remove the hinge cover
    and undo the bolts securing the hinge to the
    floor (see illustration).
    12Disengage the rear seat back pivot pins
    from the body and remove the assembly from
    the vehicle.
    Rear seat back - 414 models
    13Remove the rear seat cushion.
    14Remove the three bolts securing the
    bottom of the seat back to the body, then pull
    the seat back forwards to release it from its
    retaining clips and remove it from the vehicle
    (see illustration).
    Refitting
    15Refitting is the reverse of removal, noting
    the following:
    a) Tighten seat or hinge mounting bolts (as
    applicable) to the specified torque setting.
    b) Where applicable, with the front seat
    secured in position, remove the red
    service key from the pretensioner slot and
    refit it to the end of the pretensioner, then
    refit the pretensioner cover.
    27 Interior trim- 
    removal and refitting
    5
    Interior trim panels
    1The interior trim panels are secured either
    by screws or by various types of trim
    fasteners, usually studs or clips.
    2Check that there are no other panels
    overlapping the one to be removed. Usually
    there is a sequence that has to be followed
    that will become obvious on close inspection.
    3Remove all obvious fasteners, such as
    screws. If the panel will not come free then it
    is held by hidden clips or fasteners. These are
    usually situated around the edge of the panel
    and can be prised up to release them. Note,
    however, that they can break quite easily so
    replacements should be available. The best
    way of releasing such clips in the absence of
    the correct type of tool, is to use a large flat-
    bladed screwdriver. Note in many cases that
    the adjacent sealing strip must be prised back
    to release a panel.
    4When removing a panel, never use
    excessive force or the panel may be
    damaged. Always check carefully that all
    fasteners have been removed or released
    before attempting to withdraw a panel.5Refitting is the reverse of the removal
    procedure. Secure the fasteners by pressing
    them firmly into place and ensure that all
    disturbed components are correctly secured
    to prevent rattles. If adhesives were found at
    any point on removal, use white spirit to
    remove all traces of old adhesive, then wash
    off all traces of spirit using soapy water. Use a
    suitable trim adhesive (a Rover dealer should
    be able to recommend a proprietary product)
    on reassembly.
    Carpets
    6The passenger compartment floor carpet is
    in one piece and is secured at its edges by
    screws or clips, usually the same fasteners
    used to secure the various adjoining trim
    panels.
    7Carpet removal and refitting is reasonably
    straightforward but very time-consuming due
    to the fact that all adjoining trim panels must
    be removed first, as must components such
    as the seats, the centre console and seat belt
    lower anchorages.
    Headlining
    8The headlining is clipped to the roof and
    can be withdrawn once all fittings such as the
    grab handles, sun visors, sunroof (if fitted),
    windscreen and rear quarterlights and related
    trim panels have been removed and the door,
    tailgate and sunroof aperture sealing strips
    have been prised clear.
    9Note that headlining removal requires
    considerable skill and experience if it is to be
    carried out without damage and is therefore
    best entrusted to an expert.
    28 Seat belts- 
    removal and refitting
    2
    Removal
    Front seat belt - 4 and 5-door models
    1Carefully prise the lower door pillar trim
    panel out of position and remove it from the
    vehicle.
    11•16 Bodywork and fittings
    26.14  Rear seat back retaining bolt - 
    414 models
    26.11  Rear seat back centre hinge
    retaining bolts - 214 models26.8  Removing rear seat cushion retaining
    bolt - 414 models26.7  Remove seat cushion hinge covers to
    gain access to retaining bolts - 214 models
    1689 Rover 214 & 414 Updated Version 09/97 
    						
    							2Remove the cover from the belt upper
    mounting, undo the seat belt retaining nut and
    detach the belt (see illustration).
    3Remove the cap from the seat belt lower
    mounting bolt then undo the bolt and detach
    the belt from the floor (see illustration).
    4Undo the two bolts securing the inertia reel
    to the door pillar and remove the reel and belt
    assembly from the vehicle (see illustration).
    Front seat belt - 3-door models
    5Remove the rear window parcel shelf then
    fold the rear seat cushion fully forwards and
    remove the rear seat back. Remove the
    rubber seal from the rear seat back mounting
    catch.
    6Prise out the seat belt lower mounting point
    cover then slacken and remove the lowermounting bolt and detach the belt from the
    body.
    7Remove the four screws securing the rear
    seat side trim lower panel to the luggage
    compartment carpet and carefully peel the
    front door sealing strip away from the door
    pillar so that the front edge of the trim panel is
    freed. The panel can then be released by
    carefully prising it away from the body, using
    a large flat-bladed screwdriver to release its
    retaining clips.
    8Prise off the cover from the seat belt upper
    mounting then undo the nut securing the belt
    to the inertia reel and detach the belt.
    9Prise off the covers from the seat belt lower
    mounting bar bolts then undo both bolts.
    Disengage the mounting bar from the belt and
    remove it from the vehicle.10Release the seat belt from its door pillar
    guide, then slacken and remove the two
    inertia reel retaining bolts and remove the belt
    and inertia reel from the vehicle.
    Front seat belt stalk - all models
    11Remove the seat from the vehicle, undo
    the seat belt stalk-to-seat mounting bolt and
    remove the stalk.
    Rear seat side belt - 5-door models
    12Remove the rear window parcel shelf and
    fold the rear seats fully forwards.
    13Carefully examine the luggage
    compartment side trim panel and remove all
    its retaining screws. If the right-hand panel is
    being removed, prise out the luggage
    compartment lamp from the trim panel,
    disconnect the lamp wiring and remove it
    from the vehicle. Release the trim panel and
    remove it from the luggage compartment.
    14Remove the cover from the seat belt lower
    mounting point then undo the mounting bolt
    and detach the belt from the body (see
    illustration).
    15Prise off the cover from the seat belt
    upper guide point and undo the two seat belt
    guide retaining bolts (see illustrations).
    16Undo the six screws securing the rear
    door pillar trim panel in position and remove
    the rubber seal from the rear seat back
    mounting catch. Remove the trim panel to
    gain access to the inertia reel (see
    illustrations).
    Bodywork and fittings  11•17
    28.4  Front seat belt inertia reel retaining
    bolts (arrowed)28.3  Prise off trim cap and remove front
    seat belt lower mounting bolt28.2  Removing cover to reveal front seat
    belt upper mounting nut
    28.16b  . . . and remove seat catch rubber
    seal28.16a  Remove rear door pillar trim panel
    retaining screws (arrowed) . . .
    28.15a  Prise off cover . . .28.14  Remove cover to gain access to
    rear seat belt lower retaining bolt
    28.15b  . . . and remove seat belt guide
    retaining bolts
    11
    1689 Rover 214 & 414 Updated Version 09/97 
    						
    							17Undo the two bolts securing the inertia
    reel to the body and remove the belt and reel
    assembly from the vehicle.
    Rear seat side belt - 4-door models
    18Remove the rear seat cushion and back.
    19Carefully examine the luggage
    compartment side trim panel and remove all
    its retaining screws. Release the trim panel
    and remove it from the luggage compartment.
    20Remove the seat belt lower mounting bolt
    and detach the belt from the body (see
    illustration).
    21Prise off the cover from the seat belt
    upper guide point and undo the two seat belt
    guide retaining bolts.
    22Undo the two bolts securing the inertia
    reel to the body and remove the belt and reel
    assembly from the vehicle (see illustration).
    Rear seat side belt - 3-door models
    23Remove the rear window parcel shelf then
    fold the rear seat fully forwards and remove
    the rear seat back. Remove the rubber seal
    from the seat back mounting catch.
    24Carry out the operations described in
    paragraphs 13 to 15.
    25Carefully peel the front door sealing strip
    away from the door pillar so that the front
    edge of the rear seat side trim panel is freed.
    Release the panel by carefully prising it away
    from the body, using a large flat-bladed
    screwdriver, then remove it from the vehicle to
    gain access to the inertia reel.
    26Undo the two bolts securing the inertia
    reel to the body and remove the seat bolt and
    inertia reel assembly from the vehicle.
    Rear seat centre belt and buckles
    27On 214 models, fold the rear seat cushion
    fully forwards. On 414 models, remove the
    rear seat cushion.
    28The centre belt and/or buckle assembly
    can now be removed by freeing the buckle(s)
    from the rear seat back and removing the
    mounting bolt(s).
    Refitting
    29Refitting is the reversal of removal, noting
    the following:
    a) Tighten all the seat belt, seat belt guide,
    seat belt stalk and inertia reel mounting
    nuts and bolts (as applicable) to the
    specified torque setting.
    b) Where possible, renew any broken trim
    panel retaining clips.
    c) On completion, ensure all trim panels are
    securely held by their retaining clips and,
    if disturbed, the door sealing strips are
    correctly located.
    29 Seat belt pretensioners-
    removal and refitting
    2
    Note:Before attempting any work on a seat
    belt pretensioner, read carefully the
    precautions listed at the beginning of this
    Chapter.
    Removal
    1Remove the front seat from the vehicle, turn
    it upside down and place it on a clean, level
    work surface.
    2Remove the Torx screw securing the seat
    belt retainer to the seat frame (see
    illustration).
    3Release the pretensioner cable from the
    clip on the seat frame.4Remove the Torx screw securing the
    pretensioner to the seat frame. 
    5Using both hands, carefully lift the
    pretensioner assembly away from the seat
    frame.
    Refitting
    6Refitting is a reversal of the removal
    procedure, noting the following:
    a) Tighten all retaining screws to the
    specified torque settings.
    b) Ensure the pretensioner cable is correctly
    routed and secured in position. 
    30 Centre console- 
    removal and refitting
    2
    Removal
    1Prise out the cover, situated just in 
    front of the handbrake lever, from the 
    rear centre console section to gain access 
    to the two retaining bolts (see illus-
    tration).
    2Undo the two bolts, then slide the rear
    console section backwards to free it from the
    retaining bracket and front console section,
    then remove it from the vehicle (see
    illustrations).
    3Unscrew the gearchange lever knob, then
    prise off the reverse gear selector slide
    11•18 Bodywork and fittings
    30.2a  . . . then undo retaining bolts . . .30.1  Prise out cover . . .
    29.2  Seat belt pretensioner assembly
    A Torx screw
    B Cable retaining clip
    C Pretensioner unit
    28.22  . . . and inertia reel retaining bolts
    (arrowed) - 4-door models28.20  Rear seat side belt lower mounting
    bolt . . .
    1689 Rover 214 & 414 Updated Version 09/97 
    						
    							retaining clip and disengage the slide from the
    gearchange lever (see illustration).
    4Remove the four front console section
    retaining screws and remove it from the
    vehicle (see illustrations).
    Refitting
    5Refitting is a reversal of the removal
    procedure.
    31 Facia- 
    removal and refitting
    3
    Warning: Read carefully the
    precautions listed in Chapter 12,
    appertaining to vehiclesequipped with airbags (SRS) before
    disturbing the steering column.
    Removal
    1Disconnect the battery negative terminal.
    From within the engine compartment,
    unscrew the union nuts and separate the two
    halves of the speedometer cable.
    2Remove the centre console.
    3Slide the front seats rearwards and remove
    the radio/cassette player.
    4Working on the passenger side of the facia,
    remove the mat from the facia tray, then
    carefully prise out the clock mounting trim
    panel. Disconnect the wiring connector from
    the rear of the clock and remove the trim
    panel.
    5Undo the five right-hand lower facia panelretaining screws and remove the panel (see
    illustration).
    6Remove the nuts and bolts securing the
    steering column assembly to the body and
    remove the lower mounting clamp. Carefully
    lower the column assembly away from facia,
    releasing the wiring from any necessary
    retaining clips, and rest it on the driver’s seat
    taking great care to ensure that no strain is
    placed on any of the column wiring.
    7Slacken and remove the four screws
    securing the heater control panel to the facia,
    then undo the four screws securing the lower
    central panel to the facia. Partially withdraw the
    lower central facia panel then disconnect the
    wiring and remove the cigar lighter and ashtray
    illumination bulbs. Remove the lower central
    panel from the vehicle (see illustrations).
    Bodywork and fittings  11•19
    30.4a  . . . then remove front console
    section retaining screws . . .30.3  Prise off reverse gear selector slide
    retaining clip . . .30.2b  . . . and remove centre console rear
    section (front seats removed for clarity)
    31.7d  . . . and remove ashtray illumination
    bulb31.7c  . . . disconnect wiring 
    connectors . . .31.7b  Withdraw central facia panel . . .
    31.7a  Heater control panel retaining
    screws (A) and lower central facia panel
    retaining screws (B)31.5  Right-hand lower facia panel
    retaining screws (arrowed)30.4b  . . . and remove console section
    from vehicle
    11
    1689 Rover 214 & 414 Updated Version 09/97 
    						
    							8With the panel removed, disconnect the
    two block connectors from the relay module
    and release the wiring retaining clip from the
    facia mounting bracket. Use a screwdriver to
    release the retaining clip and remove the relay
    module.
    9Slacken the two bolts securing the facia to
    the mounting bracket on the transmission
    tunnel, then remove the bolts along with the
    relay module mounting bracket (see
    illustration).
    10Open the glovebox and remove the door
    demister duct from the left-hand end of the
    facia. Slacken and remove the two left-hand
    facia mounting bolts then close the glovebox.
    11Remove the door demister duct from the
    right-hand end of the facia and undo the two
    right-hand facia mounting bolts (see
    illustrations).12Slacken and remove the centre facia
    mounting bolt, which is accessed through the
    clock aperture. Partially withdraw the facia
    until access can be gained to the wiring block
    connectors (situated behind the right-hand
    end of the facia) and the speedometer cable
    (see illustrations). 
    13Reach behind the facia and press in the
    speedometer cable retaining clip, then
    disconnect the cable from the instrument
    panel.
    14Disconnect the facia/instrument panel
    wiring block connectors and carefully
    manoeuvre the facia assembly out of the
    vehicle.
    Refitting
    15Offer up the facia and reconnect the four
    wiring connectors. Refit the speedometercable to the instrument panel, ensuring it is
    clipped securely in position.
    16Manoeuvre the panel into position,
    ensuring that the heater control panel is
    correctly positioned, then refit the facia
    mounting bolts and tighten them to the
    specified torque.
    17The remainder of the refitting procedure 
    is a reversal of removal, noting the 
    following:
    a) Tighten the steering column mounting
    nuts and bolts to the specified torque,
    noting that the lower clamp nut and bolt
    should be tightened first.
    b) On completion, reconnect the battery and
    check that all electrical components and
    switches function correctly.
    11•20 Bodywork and fittings
    31.12b  Removing facia assembly31.12a  Facia centre mounting bolt is
    accessed via clock aperture31.11c  . . . and lower mounting bolts
    31.11b  . . . then slacken and remove facia
    right-hand upper . . .31.11a  Remove door demister duct . . .31.9  Slacken two facia mounting bolts and
    remove relay module mounting bracket
    (arrowed)
    1689 Rover 214 & 414 Updated Version 09/97 
    						
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