Land Rover Rover 214 Repair 1689 11 Rover Manual
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15Undo the window outer rear trim panel retaining screw and remove the panel from the door. 16Remove the screw securing the outer window sealing strip to the rear of the door then carefully prise the strip out of the door panel and remove it from the vehicle. 17Slacken and remove the bolt securing the lower end of the rear window glass channel to the door panel and recover the spacer, through which the bolt passes, from inside the door panel. Undo the nut securing the channel to the door then release the rear channel from the window glass and rubber sealing strip and remove it from the door. 18Undo the two bolts securing the window glass to the regulator then lift up the glass and manoeuvre it out of the door. 19Slacken and remove the six regulator assembly retaining bolts and manoeuvre the assembly out through the door panel cutaway. Refitting Front door window glass and regulator 20Refit the regulator to the door panel and lightly tighten its retaining bolts. Operate the regulator mechanism, either using the handle or by connecting the switch, to align the top slide then tighten the retaining bolts to the specified torque. 21Install the window glass and tighten the glass to regulator bolts to the specified torque. 22Refit the front glass channel, ensuring that it is correctly located in position, then tighten its retaining bolt lightly. Operate the regulator mechanism a few times to align the channel with the window glass, checking that the window travels up and down smoothly, then tighten the channel bolt to the specified torque. 23Refit the polythene watershield to the door ensuring that it is securely stuck down around the edges. The remainder of refitting is a reversal of the removal procedure. Rear door window glass and regulator 24Refit the regulator and glass as described in paragraphs 20 and 21.25Relocate the rear window glass channel with the rubber sealing strip and window glass, then refit its retaining nut. Position the spacer inside the door panel then refit the channel lower bolt, ensuring it passes through the spacer, then tighten both the channel retaining nut and bolt lightly. Operate the regulator mechanism a few times to align the channel with the window glass, checking that the window travels up and down smoothly, then tighten the channel retaining nut and bolt to the specified torque setting. 26Refit the polythene watershield to the door ensuring that it is securely stuck down around the edges. The remainder of refitting is a reversal of the removal procedure. 16 Exterior mirror- removal and refitting 2 Removal Mirror glass 1On models equipped with manually- operated mirrors, heat the mirror glass with a hairdryer to soften the adhesive used to stick the glass to its mounting plate. Once warm, the mirror glass can be levered out of position. 2On models equipped with electrically- operated mirrors, position the mirror so thataccess can be gained to the rear of the outer edge of the glass. Using a piece of welding rod or other suitable wire, bend the end of the rod into a hook. Locate the hook with the spring clip on the rear of the mirror glass and pull the clip outwards to release the mirror (see illustration). Disconnect the wiring from the mirror heating element and remove the glass from the vehicle (see illustration). Mirror assembly 3Carefully prise the mirror inner trim panel from the door (see illustration). 4Disconnect the mirror wiring connector (where necessary) then slacken and remove the three screws and mounting plate securing the mirror to the door and remove the mirror assembly (see illustrations). Refitting Mirror glass 5On models equipped with manually- operated mirrors, first ensure that all traces of old adhesive are removed from the mounting plate. Remove the backing from the new mirror, then press the glass firmly into place and adjust to the required position. 6On models equipped with electrically- operated mirrors, connect the wiring connectors to the heating element terminals then align the mirror spring clip with the motor mounting point. Press the mirror glass firmly onto the motor and check that it is securely Bodywork and fittings 11•11 16.2b Disconnect wiring connectors (arrowed) and remove mirror glass - electrically-operated mirrors16.2a Removing mirror glass - electrically- operated mirrors 16.4b . . . and remove mirror assembly from door16.4a . . . disconnect wiring connector then undo mirror retaining screws (remaining two arrowed) . . .16.3 Remove mirror inner trim panel . . . 11 1689 Rover 214 & 414 Updated Version 09/97
retained by the spring clip, then adjust the mirror to the required position. Mirror assembly 7Refitting is a reverse of the removal procedure. 17 Boot lid- removal, refitting and adjustment 2 Removal 1Open the boot lid then disconnect the release cable outer from the lock bracket and release the cable inner from the lock operating mechanism. 2Disconnect the wiring connectors from the boot lid lock warning lamp switch. 3Remove the access cover from the left- hand side of the boot lid and free the release cable from all its retaining clips and ties on the boot lid and hinge. Tie a piece of string to the end of the cable then withdraw the cable from the boot lid. Untie the string from the cable end and leave it in position in the boot lid. The string can then be used when refitting to draw the cable into position. 4Remove the right-hand access cover from the boot lid and repeat the operation described in paragraph 3 for the warning lamp wiring, again leaving the string in position in the boot lid. 5Mark the outline of each hinge on the boot lid. 6With the aid of an assistant, undo the four hinge retaining bolts and lift the boot lid away from the vehicle. Refitting and adjustment 7Offer up the boot lid, aligning the hinges with the marks made on dismantling. Fit and tighten the hinge bolts securely. Tie the left- hand piece of string to the boot release cable and use the string to draw the cable through the boot lid, then repeat the procedure using the right-hand piece of string to draw the warning lamp switch wiring through the lid, then untie both pieces of string. If a newboot lid is being installed, it will be necessary to centralise the boot lid on its hinges then feed the release cable and wiring through the boot lid. 8Connect the release cable inner to the lock operating mechanism and refit the cable outer to its position on the lock. Secure the release cable to the boot lid hinge using the necessary retaining clips. 9Connect the warning connectors to the boot lock warning lamp switch and secure the wiring to the right-hand hinge, using all the necessary retaining clips. 10Refit both the left- and right-hand access covers to the boot lid. 11Close the boot lid then check that is correctly aligned with all surrounding bodywork, with an equal clearance all around. If necessary, adjustment can be made by slackening the hinge bolts and repositioning the boot lid. Once correctly positioned, tighten the hinge bolts to the specified torque. 12Once the boot lid is correctly aligned, ensure that it closes without slamming and is securely retained. If not, slacken the boot lid striker retaining bolts and reposition the striker. Once boot lid operation is satisfactory, tighten the striker retaining bolts securely. 18 Boot lid lock and lock cylinder- removal and refitting 2 Removal Boot lid lock 1Open the boot lid and disconnect the release cable outer from the lock bracket, then release the cable inner from the lock operating mechanism. 2Disconnect the wiring connectors from the boot lid lock warning lamp switch (see illustration). 3Carefully prise off the boot lid lock cover then undo the three bolts securing the lock to the boot lid. 4Partially withdraw the lock, then disconnect the lock cylinder operating rod from the rearof the assembly and remove the lock from the vehicle. 5If necessary, remove the right-hand access cover from the boot lid, then disconnect the operating rod from the lock cylinder and remove it from the vehicle. Boot lid lock cylinder 6Open the boot lid and remove the right- hand access cover. 7Detach the operating rod from the lock cylinder and remove the bolt securing the cylinder to the boot lid (see illustration). 8Manoeuvre the lock cylinder out of the boot lid. Remove the lock cylinder gasket and discard it. A new gasket should be used on refitting. Refitting Boot lid lock 9Refitting is a reversal of the removal sequence. Tighten the lock retaining bolts to the specified torque. On completion, check that the boot lid closes without slamming and is securely retained when shut. If not, slacken the boot lid striker retaining bolts and reposition the striker. Once boot lid operation is satisfactory, tighten the striker retaining bolts securely. Boot lid lock cylinder 10Refitting is a reverse of the removal procedure. Ensure that a new gasket is fitted to the cylinder and the cylinder retaining bolt is tightened to the specified torque. 19 Boot lid/tailgate and fuel filler flap release cables- removal and refitting 2 Removal 1Remove the driver’s seat and rear seats. 2Undo the right-hand front sill finisher and carpet retainer screws, then remove the sill finisher and carpet retainer from the vehicle (see illustration). 3Remove the boot lid/tailgate and fuel filler release lever handles, then lift the flap situated 11•12 Bodywork and fittings 19.2 Removing right-hand sill finisher18.7 Boot lid lock cylinder retaining bolt (A) and operating rod (B)18.2 Boot lid lock release cable (A), warning lamp wiring connectors (B) and retaining bolts (C) 1689 Rover 214 & 414 Updated Version 09/97
on the top of the release lever cover to gain access to the retaining screw. Undo the screw and lift off the release lever cover (see illustrations). 4On four and five-door models, open the right-hand rear door and undo the two screws securing the sill finisher to the floor, then remove the sill finisher and carpet retainer. Carefully prise out the lower trim panels from the centre and rear door pillars. 5On three-door models, remove the four screws securing the right-hand lower rear seat side trim panel to the luggage compartment carpet, then carefully peel the front door sealing strip away from the door pillar so that the front edge of the trim panel is freed. The panel can then be released by carefully prising it away from the body, using a large flat-bladed screwdriver to release its retaining clips. 6On all models, remove the cap from the driver’s seat belt lower anchorage bolt then undo the bolt and free the belt from the floor. Release the trim clips securing the carpet to the floor and peel back the carpet to gain access to the release cables. 7Open the boot lid/tailgate, prise out the screw caps (where necessary) and undo the screws securing the luggage compartment rear inner trim panel in position. Remove the panel from the vehicle. Release any relevant retaining clips and remove the luggage compartment carpet.8Closely examine the luggage compartment left-hand side trim panel and remove any relevant retaining screws. Carefully prise the panel away from the body and remove it from the luggage compartment (see illustration). Boot lid/tailgate release cable 9On 414 models, release the cable outer from the boot lid lock bracket then release the cable inner from the lock/striker operating mechanism. Remove the left-hand access cover from the boot lid and the release cable from all its retaining clips and ties on the boot lid and hinge. Tie a piece of string to the end of the cable then withdraw the cable from the boot lid. Untie the string from the cable end and leave it in position in the boot lid. The string can then be used when refitting to draw the cable into position. 10On 214 models, undo the tailgate striker retaining screws then withdraw the striker and detach the release cable. 11On all models, release the cable from all the retaining clips in the luggage compartment then, from inside, pull the cable through into the vehicle. Work back along the length of the cable and free it from any retaining clips. Disconnect the cable outer from the release lever mounting bracket then detach the cable inner from the lever and withdraw the cable from the vehicle (see illustration). Fuel filler release cable 12Detach the fuel filler release cable from the left-hand side of the luggagecompartment (see illustration). The cable can then be removed as described in paragraph 11. Refitting 13Refitting is a reversal of the removal procedure, noting the following: a) Ensure the cable is correctly routed and retained by any relevant clips, then check the release lever operates satisfactorily before proceeding further. b) Where possible, renew any broken trim panel retaining clips. c) Ensure all carpets and trim panels are properly located and securely retained by all necessary clips and screws. d) Tighten the lower seat belt anchorage bolt to the specified torque setting. 20 Tailgate- removal, refitting and adjustment 2 Removal 1Open the tailgate and undo the two screws securing the tailgate inner trim panel to the tailgate, then carefully prise out the screw retaining plugs. 2Using a large flat-bladed screwdriver, work around the outside of the trim panel and carefully prise it away from the tailgate to free all the retaining clips. Once all the retaining clips have been freed, remove the trim panel. 3Disconnect the two wiring block connectors, situated on the right-hand side of the tailgate, which connect the tailgate electrical components to the main wiring loom. Tie a piece of string around the wiring side of the block connector, then displace the grommet from the upper right-hand corner of the tailgate and withdraw the wiring. Once free, untie the string from the end of the wiring and leave it in place in the tailgate. The string can then be used to draw the wiring back into position when refitting. 4Disconnect the washer hose from the tailgate grommet. 5Mark the positions of the hinges on the tailgate. Bodywork and fittings 11•13 19.8 Removing left-hand luggage compartment trim panel - 414 models19.3b . . . then undo lever cover retaining screw19.3a Remove release lever handles . . . 19.12 Disconnecting fuel filler release cable - 414 models 19.11 Detach relevant cable from release lever and withdraw from vehicle A Fuel filler release cable B Boot lid release cable11 1689 Rover 214 & 414 Updated Version 09/97
6Have an assistant support the tailgate then raise the spring clips and pull the support struts off their balljoint mountings on the tailgate. Undo the four hinge retaining bolts and remove the tailgate from the vehicle, noting any shims which may be fitted between the hinge and tailgate. Refitting and adjustment 7Offer up the tailgate, positioning any shims necessary between the hinge and tailgate. Refit the hinge bolts. Press the support struts firmly onto the balljoint mountings and clip the spring clips back into position. Align the hinges with the marks made on removal, or centralise the hinges, and tighten the retaining bolts to the specified torque. 8Tie the string around the end of the tailgate wiring and draw the wiring back into position. Untie the string, then reconnect the wiring connectors and relocate the grommet in the tailgate. 9Renew any broken retaining clips, then refit the inner trim panel to the tailgate. Ensure the panel is securely clipped in position then refit the screw retaining plug and tighten the screws securely. Reconnect the washer hose to the tailgate grommet. 10On completion, shut the tailgate and check that it is correctly aligned with the surrounding bodywork. If adjustment is necessary, slacken the hinge bolts and reposition the tailgate as necessary. Once alignment is correct, tighten the hinge bolts to the specified torque. 11If correct alignment is not possible by repositioning the tailgate, it will be necessary to alter the hinge-to-body position. To do this, peel away the tailgate sealing strip from the top edge of the body and carefully prise the top of the right and left-hand tailgate pillar trim panels until the headlining can be peeled back sufficiently to gain access to the hinge retaining nuts. Slacken the hinge nuts and reposition the tailgate noting that, as a guide, Rover state there should be a gap of approximately 7 mm along the top edge of the tailgate. Once correctly positioned, tighten the retaining nuts to the specified torque thenrelocate the headlining, trim panels and tailgate sealing strip. 12Adjust the height of the tailgate by screwing the rubber stop in or out, as necessary, then check that the tailgate closes easily and does not rattle when closed. If adjustment is necessary, slacken the tailgate striker retaining screws and reposition the striker as necessary. Once tailgate operation is satisfactory, tighten the striker retaining bolts securely. 21 Tailgate support strut- removal and refitting 1 Removal 1Support the tailgate in the open position by using a stout piece of wood, or with the help of an assistant. 2Raise the spring clip and pull the support strut off its balljoint mounting on the tailgate (see illustration). Repeat the procedure for the strut-to-body mounting and remove the strut from the vehicle. Refitting 3Refitting is the reverse sequence of removal. Ensure that the strut is pressed firmly onto each of its balljoints and the spring clips are correctly positioned. 22 Tailgate lock and lock cylinder- removal and refitting 2 Removal Tailgate lock 1Open the tailgate and undo the two screws securing the tailgate inner trim panel to the tailgate, then carefully prise out the screw retaining plugs (see illustration). 2Using a large flat-bladed screwdriver, work around the outside of the trim panel andcarefully prise it away from the tailgate to free all the retaining clips. Once all the clips have been freed, remove the trim panel. 3Disconnect the operating rod from the lock and then remove the plastic cover from outside of the lock (see illustration). Mark the position of the lock assembly on the tailgate. 4Undo all the tailgate lock retaining bolts and remove the lock assembly from the vehicle. Tailgate lock cylinder 5Open the tailgate and remove the right- hand access panel from the tailgate trim. 6Disconnect the operating rod from the lock cylinder, then undo the retaining bolt and remove the cylinder from the tailgate. Refitting Tailgate lock 7Refitting is a reverse of the removal sequence. Align the lock with the marks made on dismantling. 8On completion, check that the tailgate closes easily and does not rattle when closed. If adjustment is necessary, slacken the tailgate striker retaining screws and reposition the striker as necessary (see illustration). Once tailgate operation is satisfactory, tighten the striker retaining bolts securely. Tailgate lock cylinder 8Refitting is a reverse of the removal procedure. 11•14 Bodywork and fittings 22.8 Tailgate striker retaining screws (Torx type)22.3 Remove plastic cover to gain access to tailgate lock retaining bolts (arrowed)22.1 Tailgate inner trim panel retaining screw and plug 21.2 Raising tailgate support strut spring clip to release mounting 1689 Rover 214 & 414 Updated Version 09/97
23 Quarterlight glass (3-door Hatchback)- removal and refitting 3 Removal 1Remove the rear window parcel shelf, then fold the rear seat cushion fully forwards and remove the rear seat back. Remove the rubber seal from the rear seat back retaining catch. 2Remove the four screws securing the rear seat side trim panel to the luggage compartment carpet and carefully peel the front door sealing strip away from the door pillar, so that the front edge of the trim panel is freed. The panel can then be released by carefully prising it away from the body and using a large flat-bladed screwdriver to release the retaining clips. 3Remove the single retaining screw securing the rear quarterlight trim panel in position, then carefully prise the panel away from the body and remove it from the vehicle. 4Remove the seat belt upper mounting cover then undo the retaining nut and remove the seat belt from its mounting point. 5Undo the upper door pillar trim panel retaining screw and peel the door sealing strip away from the front edge of the panel. Release all the panel retaining clips and remove it from the vehicle. 6Mark the position of the quarterlight rear catch on the body, then remove the three hinge retaining screws. 7Support the window glass then undo the front hinge retaining screws and remove the glass from the vehicle. 8Examine the window seal for signs of damage or deterioration and renew if necessary. To renew the seal, first undo the two nuts securing the door pillar trim panel in position and remove the panel. The old seal can then be removed and the new seal installed. With the seal correctly positioned, refit the trim panel and tighten its retaining screws securely. Refitting 9Refitting is a reverse of the removal sequence, noting the following:a) Align the rear window catch with the marks made on dismantling and lightly tighten the retaining screws. b) Close the window and check that it is correctly aligned with the surrounding bodywork. Adjust, if necessary, by repositioning the hinge, then tighten all the hinge retaining screws securely. c) Where possible, renew any broken trim panel retaining clips. d) Tighten the seat belt upper mounting nut to the specified torque. e) On completion, ensure all trim panels are securely retained and the door sealing strip is correctly located on the pillar. 24 Windscreen, fixed rear quarterlight and tailgate/rear window glass 5 1These areas of glass are secured by the tight fit of the weatherstrip in the body aperture. Although they are not fixed by the direct-bonding method used on many modern vehicles, removal and refitting of these areas of fixed glass is still difficult, messy and time- consuming for the inexperienced. It is also difficult, unless one has plenty of practice, to obtain a secure, waterproof fit. Furthermore, the task carries a high risk of breakage. This applies especially to the laminated glass windscreen. In view of this, owners are strongly advised to have this sort of work carried out by one of the many specialist windscreen fitters. 25 Sunroof- repair 5 1A sunroof is available as an option on all models, both electrically-operated and manually-operated sunroofs being available. Due to the complexity of the sunroof mechanism, considerable expertise is needed to repair or replace sunroof components successfully. Removal of the sunroof requires the headlining to be removed, which is a complex and tedious operation and not a taskto be undertaken lightly. Any problems with the sunroof should therefore be referred to a Rover dealer. 2On models equipped with an electrically- operated sunroof, if the sunroof motor fails to operate, first check the relevant fuse. If the fault cannot be traced and rectified, then the sunroof can be opened and closed manually by using a suitable torx wrench or Allen key. Use a coin to unscrew the circular access cover in the panel in the headlining, situated between the sun visors, and insert the wrench into the drive spindle. Rotate the key to move the sunroof to the required position. A suitable wrench is supplied with the vehicle and should be in the luggage compartment where it is stowed next to the wheel trim remover. 26 Seats- removal and refitting 2 Note:Before attempting any work on a model with pretensioners, read carefully the precautions listed at the beginning of this Chapter. Removal Front seats - without pretensioners 1Slide the seat fully backwards, then slacken and remove the two Torx bolts securing the front of the seat slides to the floor (see illustration). 2Slide the seat fully forwards, then undo the two Torx bolts securing the rear of the seat slides to the floor and remove the seat from the vehicle. Front seats - with pretensioners 3Slide the seat fully backwards, then slacken and remove the two Torx bolts securing the front of the seat slides to the floor. 4Slide the seat fully forwards and remove the seat belt pretensioner cover retaining screw (see illustration). Remove the pretensioner cover. 5Remove the red service key from the end of the pretensioner and insert it into the pretensioner slot, pushing it firmly into position (see illustration). Note that the Bodywork and fittings 11•15 26.5 Remove service key from end of pretensioner (A) and insert into pretensioner slot (B)26.4 Seat belt pretensioner cover (A) and retaining screw (B)26.1 Front seat slides are secured to floor by Torx bolts 11 1689 Rover 214 & 414 Updated Version 09/97
service key mustbe fitted to prevent accidental firing of the pretensioner. 6Remove the two Torx bolts securing the rear of the seat slides to the floor and remove the seat from the vehicle. Handle the seat gently once removed, to avoid any chance of the service key becoming dislodged. Rear seat cushion - 214 models 7Carefully prise off the hinge covers from the front of the seat cushion, then undo the two Torx bolts securing the hinges to the floor. The cushion can then be lifted out of position and removed from the vehicle (see illustration). Rear seat cushion - 414 models 8Remove the bolt securing the rear of the cushion to the seat back then lift the rear of the seat cushion (see illustration). 9Disengage the cushion retaining clips from the front of the seat cushion and remove it from the vehicle. Rear seat back - 214 models 10Remove the rear window parcel shelf then fold the seat backs fully forwards. 11Peel back the carpet to gain access to the centre hinge, then remove the hinge cover and undo the bolts securing the hinge to the floor (see illustration). 12Disengage the rear seat back pivot pins from the body and remove the assembly from the vehicle. Rear seat back - 414 models 13Remove the rear seat cushion. 14Remove the three bolts securing the bottom of the seat back to the body, then pull the seat back forwards to release it from its retaining clips and remove it from the vehicle (see illustration). Refitting 15Refitting is the reverse of removal, noting the following: a) Tighten seat or hinge mounting bolts (as applicable) to the specified torque setting. b) Where applicable, with the front seat secured in position, remove the red service key from the pretensioner slot and refit it to the end of the pretensioner, then refit the pretensioner cover. 27 Interior trim- removal and refitting 5 Interior trim panels 1The interior trim panels are secured either by screws or by various types of trim fasteners, usually studs or clips. 2Check that there are no other panels overlapping the one to be removed. Usually there is a sequence that has to be followed that will become obvious on close inspection. 3Remove all obvious fasteners, such as screws. If the panel will not come free then it is held by hidden clips or fasteners. These are usually situated around the edge of the panel and can be prised up to release them. Note, however, that they can break quite easily so replacements should be available. The best way of releasing such clips in the absence of the correct type of tool, is to use a large flat- bladed screwdriver. Note in many cases that the adjacent sealing strip must be prised back to release a panel. 4When removing a panel, never use excessive force or the panel may be damaged. Always check carefully that all fasteners have been removed or released before attempting to withdraw a panel.5Refitting is the reverse of the removal procedure. Secure the fasteners by pressing them firmly into place and ensure that all disturbed components are correctly secured to prevent rattles. If adhesives were found at any point on removal, use white spirit to remove all traces of old adhesive, then wash off all traces of spirit using soapy water. Use a suitable trim adhesive (a Rover dealer should be able to recommend a proprietary product) on reassembly. Carpets 6The passenger compartment floor carpet is in one piece and is secured at its edges by screws or clips, usually the same fasteners used to secure the various adjoining trim panels. 7Carpet removal and refitting is reasonably straightforward but very time-consuming due to the fact that all adjoining trim panels must be removed first, as must components such as the seats, the centre console and seat belt lower anchorages. Headlining 8The headlining is clipped to the roof and can be withdrawn once all fittings such as the grab handles, sun visors, sunroof (if fitted), windscreen and rear quarterlights and related trim panels have been removed and the door, tailgate and sunroof aperture sealing strips have been prised clear. 9Note that headlining removal requires considerable skill and experience if it is to be carried out without damage and is therefore best entrusted to an expert. 28 Seat belts- removal and refitting 2 Removal Front seat belt - 4 and 5-door models 1Carefully prise the lower door pillar trim panel out of position and remove it from the vehicle. 11•16 Bodywork and fittings 26.14 Rear seat back retaining bolt - 414 models 26.11 Rear seat back centre hinge retaining bolts - 214 models26.8 Removing rear seat cushion retaining bolt - 414 models26.7 Remove seat cushion hinge covers to gain access to retaining bolts - 214 models 1689 Rover 214 & 414 Updated Version 09/97
2Remove the cover from the belt upper mounting, undo the seat belt retaining nut and detach the belt (see illustration). 3Remove the cap from the seat belt lower mounting bolt then undo the bolt and detach the belt from the floor (see illustration). 4Undo the two bolts securing the inertia reel to the door pillar and remove the reel and belt assembly from the vehicle (see illustration). Front seat belt - 3-door models 5Remove the rear window parcel shelf then fold the rear seat cushion fully forwards and remove the rear seat back. Remove the rubber seal from the rear seat back mounting catch. 6Prise out the seat belt lower mounting point cover then slacken and remove the lowermounting bolt and detach the belt from the body. 7Remove the four screws securing the rear seat side trim lower panel to the luggage compartment carpet and carefully peel the front door sealing strip away from the door pillar so that the front edge of the trim panel is freed. The panel can then be released by carefully prising it away from the body, using a large flat-bladed screwdriver to release its retaining clips. 8Prise off the cover from the seat belt upper mounting then undo the nut securing the belt to the inertia reel and detach the belt. 9Prise off the covers from the seat belt lower mounting bar bolts then undo both bolts. Disengage the mounting bar from the belt and remove it from the vehicle.10Release the seat belt from its door pillar guide, then slacken and remove the two inertia reel retaining bolts and remove the belt and inertia reel from the vehicle. Front seat belt stalk - all models 11Remove the seat from the vehicle, undo the seat belt stalk-to-seat mounting bolt and remove the stalk. Rear seat side belt - 5-door models 12Remove the rear window parcel shelf and fold the rear seats fully forwards. 13Carefully examine the luggage compartment side trim panel and remove all its retaining screws. If the right-hand panel is being removed, prise out the luggage compartment lamp from the trim panel, disconnect the lamp wiring and remove it from the vehicle. Release the trim panel and remove it from the luggage compartment. 14Remove the cover from the seat belt lower mounting point then undo the mounting bolt and detach the belt from the body (see illustration). 15Prise off the cover from the seat belt upper guide point and undo the two seat belt guide retaining bolts (see illustrations). 16Undo the six screws securing the rear door pillar trim panel in position and remove the rubber seal from the rear seat back mounting catch. Remove the trim panel to gain access to the inertia reel (see illustrations). Bodywork and fittings 11•17 28.4 Front seat belt inertia reel retaining bolts (arrowed)28.3 Prise off trim cap and remove front seat belt lower mounting bolt28.2 Removing cover to reveal front seat belt upper mounting nut 28.16b . . . and remove seat catch rubber seal28.16a Remove rear door pillar trim panel retaining screws (arrowed) . . . 28.15a Prise off cover . . .28.14 Remove cover to gain access to rear seat belt lower retaining bolt 28.15b . . . and remove seat belt guide retaining bolts 11 1689 Rover 214 & 414 Updated Version 09/97
17Undo the two bolts securing the inertia reel to the body and remove the belt and reel assembly from the vehicle. Rear seat side belt - 4-door models 18Remove the rear seat cushion and back. 19Carefully examine the luggage compartment side trim panel and remove all its retaining screws. Release the trim panel and remove it from the luggage compartment. 20Remove the seat belt lower mounting bolt and detach the belt from the body (see illustration). 21Prise off the cover from the seat belt upper guide point and undo the two seat belt guide retaining bolts. 22Undo the two bolts securing the inertia reel to the body and remove the belt and reel assembly from the vehicle (see illustration). Rear seat side belt - 3-door models 23Remove the rear window parcel shelf then fold the rear seat fully forwards and remove the rear seat back. Remove the rubber seal from the seat back mounting catch. 24Carry out the operations described in paragraphs 13 to 15. 25Carefully peel the front door sealing strip away from the door pillar so that the front edge of the rear seat side trim panel is freed. Release the panel by carefully prising it away from the body, using a large flat-bladed screwdriver, then remove it from the vehicle to gain access to the inertia reel. 26Undo the two bolts securing the inertia reel to the body and remove the seat bolt and inertia reel assembly from the vehicle. Rear seat centre belt and buckles 27On 214 models, fold the rear seat cushion fully forwards. On 414 models, remove the rear seat cushion. 28The centre belt and/or buckle assembly can now be removed by freeing the buckle(s) from the rear seat back and removing the mounting bolt(s). Refitting 29Refitting is the reversal of removal, noting the following: a) Tighten all the seat belt, seat belt guide, seat belt stalk and inertia reel mounting nuts and bolts (as applicable) to the specified torque setting. b) Where possible, renew any broken trim panel retaining clips. c) On completion, ensure all trim panels are securely held by their retaining clips and, if disturbed, the door sealing strips are correctly located. 29 Seat belt pretensioners- removal and refitting 2 Note:Before attempting any work on a seat belt pretensioner, read carefully the precautions listed at the beginning of this Chapter. Removal 1Remove the front seat from the vehicle, turn it upside down and place it on a clean, level work surface. 2Remove the Torx screw securing the seat belt retainer to the seat frame (see illustration). 3Release the pretensioner cable from the clip on the seat frame.4Remove the Torx screw securing the pretensioner to the seat frame. 5Using both hands, carefully lift the pretensioner assembly away from the seat frame. Refitting 6Refitting is a reversal of the removal procedure, noting the following: a) Tighten all retaining screws to the specified torque settings. b) Ensure the pretensioner cable is correctly routed and secured in position. 30 Centre console- removal and refitting 2 Removal 1Prise out the cover, situated just in front of the handbrake lever, from the rear centre console section to gain access to the two retaining bolts (see illus- tration). 2Undo the two bolts, then slide the rear console section backwards to free it from the retaining bracket and front console section, then remove it from the vehicle (see illustrations). 3Unscrew the gearchange lever knob, then prise off the reverse gear selector slide 11•18 Bodywork and fittings 30.2a . . . then undo retaining bolts . . .30.1 Prise out cover . . . 29.2 Seat belt pretensioner assembly A Torx screw B Cable retaining clip C Pretensioner unit 28.22 . . . and inertia reel retaining bolts (arrowed) - 4-door models28.20 Rear seat side belt lower mounting bolt . . . 1689 Rover 214 & 414 Updated Version 09/97
retaining clip and disengage the slide from the gearchange lever (see illustration). 4Remove the four front console section retaining screws and remove it from the vehicle (see illustrations). Refitting 5Refitting is a reversal of the removal procedure. 31 Facia- removal and refitting 3 Warning: Read carefully the precautions listed in Chapter 12, appertaining to vehiclesequipped with airbags (SRS) before disturbing the steering column. Removal 1Disconnect the battery negative terminal. From within the engine compartment, unscrew the union nuts and separate the two halves of the speedometer cable. 2Remove the centre console. 3Slide the front seats rearwards and remove the radio/cassette player. 4Working on the passenger side of the facia, remove the mat from the facia tray, then carefully prise out the clock mounting trim panel. Disconnect the wiring connector from the rear of the clock and remove the trim panel. 5Undo the five right-hand lower facia panelretaining screws and remove the panel (see illustration). 6Remove the nuts and bolts securing the steering column assembly to the body and remove the lower mounting clamp. Carefully lower the column assembly away from facia, releasing the wiring from any necessary retaining clips, and rest it on the driver’s seat taking great care to ensure that no strain is placed on any of the column wiring. 7Slacken and remove the four screws securing the heater control panel to the facia, then undo the four screws securing the lower central panel to the facia. Partially withdraw the lower central facia panel then disconnect the wiring and remove the cigar lighter and ashtray illumination bulbs. Remove the lower central panel from the vehicle (see illustrations). Bodywork and fittings 11•19 30.4a . . . then remove front console section retaining screws . . .30.3 Prise off reverse gear selector slide retaining clip . . .30.2b . . . and remove centre console rear section (front seats removed for clarity) 31.7d . . . and remove ashtray illumination bulb31.7c . . . disconnect wiring connectors . . .31.7b Withdraw central facia panel . . . 31.7a Heater control panel retaining screws (A) and lower central facia panel retaining screws (B)31.5 Right-hand lower facia panel retaining screws (arrowed)30.4b . . . and remove console section from vehicle 11 1689 Rover 214 & 414 Updated Version 09/97
8With the panel removed, disconnect the two block connectors from the relay module and release the wiring retaining clip from the facia mounting bracket. Use a screwdriver to release the retaining clip and remove the relay module. 9Slacken the two bolts securing the facia to the mounting bracket on the transmission tunnel, then remove the bolts along with the relay module mounting bracket (see illustration). 10Open the glovebox and remove the door demister duct from the left-hand end of the facia. Slacken and remove the two left-hand facia mounting bolts then close the glovebox. 11Remove the door demister duct from the right-hand end of the facia and undo the two right-hand facia mounting bolts (see illustrations).12Slacken and remove the centre facia mounting bolt, which is accessed through the clock aperture. Partially withdraw the facia until access can be gained to the wiring block connectors (situated behind the right-hand end of the facia) and the speedometer cable (see illustrations). 13Reach behind the facia and press in the speedometer cable retaining clip, then disconnect the cable from the instrument panel. 14Disconnect the facia/instrument panel wiring block connectors and carefully manoeuvre the facia assembly out of the vehicle. Refitting 15Offer up the facia and reconnect the four wiring connectors. Refit the speedometercable to the instrument panel, ensuring it is clipped securely in position. 16Manoeuvre the panel into position, ensuring that the heater control panel is correctly positioned, then refit the facia mounting bolts and tighten them to the specified torque. 17The remainder of the refitting procedure is a reversal of removal, noting the following: a) Tighten the steering column mounting nuts and bolts to the specified torque, noting that the lower clamp nut and bolt should be tightened first. b) On completion, reconnect the battery and check that all electrical components and switches function correctly. 11•20 Bodywork and fittings 31.12b Removing facia assembly31.12a Facia centre mounting bolt is accessed via clock aperture31.11c . . . and lower mounting bolts 31.11b . . . then slacken and remove facia right-hand upper . . .31.11a Remove door demister duct . . .31.9 Slacken two facia mounting bolts and remove relay module mounting bracket (arrowed) 1689 Rover 214 & 414 Updated Version 09/97