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Land Rover Rover 214 Repair 1689 02b Rover Manual

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    							bearing journals for uneven wear, scoring,
    pitting and cracking.
    6Rub a penny across each journal several
    times. If a journal picks up copper from the
    penny, it is too rough (see illustration).
    7Remove any burrs from the crankshaft oil
    holes with a stone, file or scraper.
    8Using a micrometer, measure the diameter
    of the main bearing and crankpin (big-end)
    journals and compare the results with those
    specified (see illustration). Check carefully
    that each journal’s diameter is within the
    tolerances of the size grade corresponding to
    the code number on the crankshaft right-hand
    web (main bearing) or indicated by the code
    letter on the left-hand web (crankpin/big-end
    bearing). If any diameter measured is
    incorrect for the grade indicated, re-check the
    measurement carefully. If the journal is fit for
    further service, the correct grade code should
    be substituted when selecting new bearing
    shells.
    9By measuring the diameter at a number of
    points around each journal’s circumference,you will be able to determine whether or not
    the journal is out-of-round. Take the
    measurement at each end of the journal (near
    the webs) to determine if the journal is
    tapered.
    10If the crankshaft journals are damaged,
    tapered, out-of-round or worn beyond the
    limits specified, the crankshaft must be
    renewed unless an engine overhaul 
    specialist can be found who will regrind it and
    supply the necessary undersize bearing
    shells.
    11Check the oil seal journals at each end of
    the crankshaft for wear and damage. If either
    seal has worn an excessive groove in its
    journal, consult an engine overhaul specialist
    who will be able to advise whether a repair is
    possible or whether a new crankshaft is
    necessary.
    15 Main and big-end bearings-
    inspection
    3
    1Even though the main and big-end bearings
    should be renewed during the engine
    overhaul, the old bearings should be retained
    for close examination, as they may reveal
    valuable information about the condition of
    the engine. The bearing shells are graded by
    thickness, the grade of each shell 
    being indicated by the colour code marked on
    it.
    2Bearing failure occurs because of lack of
    lubrication, the presence of dirt or other
    foreign particles, overloading the engine and
    corrosion. Regardless of the cause of bearing
    failure, it must be corrected before the engine
    is reassembled to prevent it from happening
    again (see illustration).
    3When examining the bearing shells, remove
    them from the cylinder block/crankcase, the
    main bearing ladder, the connecting rods and
    the connecting rod big-end bearing caps,
    then lay them out on a clean surface in the
    same general position as their location in the
    engine. This will enable you to match any
    bearing problems with the corresponding
    crankshaft journal. Do not touch any shell’sbearing surface with your fingers while
    checking it, or the delicate surface may be
    scratched.
    4Dirt and other foreign particles get into the
    engine in a variety of ways. It may be left in
    the engine during assembly, or it may pass
    through filters or the crankcase ventilation
    system. It may get into the oil and from there
    into the bearings. Metal chips from machining
    operations and normal engine wear are often
    present. Abrasives are sometimes left in
    engine components after reconditioning,
    especially when parts are not thoroughly
    cleaned by using the proper cleaning
    methods. Whatever the source, these foreign
    objects often end up embedded in the soft
    bearing material and are easily recognized.
    Large particles will not embed in the bearing
    but will score or gouge the bearing and
    journal. The best prevention for this cause of
    bearing failure is to clean all parts thoroughly
    and keep everything spotlessly clean 
    during engine assembly. Frequent and regular 
    engine oil and filter changes are also
    recommended.
    5Lack of lubrication (or lubrication
    breakdown) has a number of interrelated
    causes. Excessive heat (which thins the oil),
    overloading (which squeezes the oil from 
    the bearing face) and oil leakage (from
    excessive bearing clearances, worn oil pump
    or high engine speeds) all contribute to
    lubrication breakdown. Blocked oil passages,
    which usually are the result of misaligned oil
    holes in a bearing shell, will also oil starve a
    bearing and destroy it. When lack of
    lubrication is the cause of bearing failure, the
    bearing material is wiped or extruded from the
    steel backing of the bearing. Temperatures
    may increase to the point where the steel
    backing turns blue from overheating.
    6Driving habits can have a definite effect on
    bearing life. Full throttle, low speed operation
    (labouring the engine) puts very high loads on
    bearings, which tends to squeeze out the oil
    film. These loads cause the bearings to flex,
    which produces fine cracks in the bearing
    face (fatigue failure). Eventually, the bearing
    material will loosen in pieces and tear away
    from the steel backing. Short-distance driving
    leads to corrosion of bearings because
    insufficient engine heat is produced to drive
    off the condensed water and corrosive gases.
    These products collect in the engine oil,
    forming acid and sludge. As the oil is carried
    to the engine bearings, the acid attacks and
    corrodes the bearing material.
    7Incorrect bearing installation during engine
    assembly will lead to bearing failure as well.
    Tight fitting bearings leave insufficient bearing
    running clearance and will result in oil
    starvation. Dirt or foreign particles trapped
    behind a bearing shell result in high spots on
    the bearing which lead to failure. Do not touch
    any shell’s bearing surface with your fingers
    during reassembly as there is a risk of
    scratching the delicate surface or of
    depositing particles of dirt on it.
    Engine removal and general overhaul procedures  2B•11
    15.2  Typical bearing shell failures
    14.8  Measuring crankshaft journal
    diameter14.6  Using a penny to check crankshaft
    journal condition
    2B
    1689 Rover 214 & 414 Updated Version 09/97 
    						
    							16 Engine overhaul- 
    reassembly sequence
    1Before reassembly begins, ensure that all
    new parts have been obtained and that all
    necessary tools are available. Read through
    the entire procedure to familiarise yourself
    with the work involved and to ensure that all
    items necessary for reassembly of the engine
    are at hand. In addition to all normal tools and
    materials, it will be necessary to obtain the
    Rover sealant kit LVV 10002. Carefully read
    the instructions supplied with the sealant kit
    and take care not to allow the sealant to
    contact the fingers, as it will bond skin.
    2In order to save time and avoid problems,
    engine reassembly can be carried out in the
    following order:
    a) Crankshaft.
    b) Piston/connecting rod assemblies.
    c) Oil pump.
    d) Sump.
    e) Flywheel.
    f) Cylinder head.
    g) Timing belt inner cover, tensioner and
    sprockets, and timing belt.
    h) Engine external components.
    3At this stage, all engine components should
    be absolutely clean and dry, with all faultsrepaired, and should be laid out (or in
    individual containers) on a completely clean
    work surface.17 Piston rings- refitting
    3
    1Refer to Section 13 for inspection details.
    2Once all rings have been checked, they can
    be installed. Ensure that each ring is refitted
    only to its matched piston and bore.
    3Install the new rings by fitting them over the
    top of the piston, starting with the oil control
    ring spring. Note that all rings must be fitted
    with the word TOP uppermost (see
    illustration).
    4With all the rings in position, space the ring
    gaps as shown (see illustration), noting that
    the FRONT marking shown is usually in fact
    an arrow mark on the piston crown and
    indicates the timing belt end of the engine.
    18 Crankshaft- refitting and
    main bearing running
    clearance check
    4
    Selection of bearing shells
    1The main bearing running clearance is
    controlled in production by selecting one of
    three grades of bearing shell. The grades are
    indicated by a colour-coding marked on the
    edge of each shell which governs the shell’s
    thickness, as follows:
    a) Green - Thin.
    b) Blue - Intermediate.
    c) Red - Thick.2If shells of differing grades are to be fitted
    to the same journal, the thicker shell must
    always be fitted to the main bearing ladder
    location. Bear this carefully in mind when
    ordering replacement shells for Nos 2, 3 and 4
    bearings.
    3If the bearing shells are to be renewed, first
    check and record the main bearing code
    letters stamped on the right-hand front face of
    the main bearing ladder (see illustration). The
    letters are read with the ladder inverted, No 1
    bearing’s code letter then being at the top and
    the remainder following in order from the
    engine’s timing belt end.
    4Secondly, check and record the crankshaft
    journal code numbers stamped on the
    crankshaft’s right-hand web, No 1 journal’s
    code number being the first. If the original
    crankshaft is to be re-used, the size grade can
    be checked by direct measurement, as
    described in Section 14.
    5Note that if the crankshaft is found to be
    excessively worn, then it must be renewed
    and the code numbers of the new component
    must be used instead to select a new set of
    bearing shells.
    6Matching the codes noted to the following
    table, select a new set of bearing shells.
    Ladder code Crankshaft 
    letter code number Shells
    A 1 Blue, Blue
    A 2 Red, Blue
    A 3 Red, Red
    B 1 Blue, Green
    B 2 Blue, Blue
    B 3 Red, Blue
    C 1 Green, Green
    C 2 Blue, Green
    C 3 Blue, Blue
    2B•12 Engine removal and general overhaul procedures
    18.3  Crankshaft main bearing size code locations
    17.4  Piston ring end gap locations
    A Top compression ring
    B Second compression ring
    C Oil control ring
    D Oil control ring spring
    17.3  Piston ring fitting details and top
    surface markings
    1689 Rover 214 & 414 Updated Version 09/97 
    						
    							Main bearing running clearance
    check
    7Clean the backs of the bearing shells 
    and the bearing locations in both the 
    cylinder block/crankcase and the main
    bearing ladder.
    8Press the bearing shells into their locations,
    ensuring that the tab on each shell engages in
    the notch in the cylinder block/crankcase or
    main bearing ladder location. Take care not to
    touch any shell bearing surface with your
    fingers.
    9Press the bearing shells with the oil grooves
    into the upper locations (in the cylinder
    block/crankcase). Note the following points
    (see illustration):
    a) On all engines, grooved bearing shells are
    fitted to Nos 2, 3 and 4 upper bearing
    locations. Note the central locating tabs
    of the grooved shells.
    b) On early engines, grooved bearing shells
    were fitted only to Nos 2 and 4 upper
    bearing locations at the factory. On
    reassembly of one of these units, a
    grooved shell must be fitted at No 3
    upper bearing location as well, instead of
    the plain item originally used. Note,
    however, that this will require a grooved
    shell with an offset locating tab instead of
    the central tab that is used on all other
    grooved shells. See your Rover dealer for
    details.
    c) If bearing shells of differing grades are to
    be fitted to the same journal, the thicker
    shell must always be fitted to the main
    bearing ladder location (see paragraph 1).
    d) On all engines, if the original main bearing
    shells are being re-used, these must be
    refitted to their original locations in the
    cylinder block/crankcase and main
    bearing ladder.
    10The main bearing running clearance
    should be checked if there is any doubt about
    the amount of crankshaft wear that has taken
    place, if the crankshaft has been reground
    and is to be refitted with non-Rover
    undersized bearing shells, or if non-genuinebearing shells are to be fitted. If the original
    crankshaft or a Rover replacement part is to
    be installed, the shell selection procedure
    given above will produce the correct
    clearances and a further check will not be
    necessary. If the clearance is to be checked, it
    can be done in either of two ways.
    11The first method (which will be difficult to
    achieve without a range of internal
    micrometers or internal/external expanding
    calipers) is to refit the main bearing ladder to
    the cylinder block/crankcase, with bearing
    shells in place. With the ladder retaining bolts
    tightened to the specified torque, refit the oil
    rail and the cylinder head, then measure the
    internal diameter of each assembled pair of
    bearing shells. If the diameter of each
    corresponding crankshaft journal is measured
    and then subtracted from the bearing internal
    diameter, the result will be the main bearing
    running clearance.
    12The second (and more accurate) method
    is to use product known as Plastigauge. This
    consists of a fine thread of perfectly round
    plastic which is compressed between the
    bearing shell and the journal. When the shell is
    removed, the plastic is deformed and can be
    measured with a special card gauge supplied
    with the kit. The running clearance is
    determined from this gauge. Plastigauge is
    sometimes difficult to obtain but enquiries at
    one of the larger specialist quality motor
    factors should produce the name of a stockist
    in your area. The procedure for using
    Plastigauge is as follows.
    13With the main bearing upper shells in
    place, carefully lay the crankshaft in position.
    Do not use any lubricant. The crankshaft
    journals and bearing shells must be perfectly
    clean and dry.
    14Cut several lengths of the appropriate size
    Plastigauge (they should be slightly shorter
    than the width of the main bearings) and place
    one length on each crankshaft journal axis
    (see illustration).
    15With the main bearing lower shells in
    position, refit the main bearing ladder (see
    below) and the oil rail, tightening the fastenersto the specified torque wrench settings. Take
    care not to disturb the Plastigauge.
    16Refit the cylinder head (using the original
    gasket, to save over-compressing the new
    one). Tighten the bolts to the specified torque
    in the approved sequence. Do notrotate the
    crankshaft at any time during this operation.
    17Remove the cylinder head, the oil rail and
    the main bearing ladder. Do not disturb the
    Plastigauge or rotate the crankshaft.
    18Compare the width of the crushed
    Plastigauge on each journal to the scale
    printed on the Plastigauge envelope to obtain
    the main bearing running clearance (see
    illustration).
    19If the clearance is not as specified, the
    bearing shells may be the wrong grade (or
    excessively worn if the original shells are being
    re-used). Before deciding that different grade
    shells are needed, make sure that no dirt or oil
    was trapped between the bearing shells and
    the ladder or cylinder block/crankcase when
    the clearance was measured. If the
    Plastigauge was wider at one end than at the
    other, the journal may be tapered.
    20Carefully scrape away all traces of the
    Plastigauge material from the crankshaft and
    bearing shells using a fingernail or other
    object which is unlikely to score the shells.
    Final crankshaft refitting
    21Carefully lift the crankshaft out of the
    cylinder block once more.
    22Using a little grease, stick the
    thrustwashers to each side of the No 3 main
    bearing upper location. Ensure that the oilway
    grooves on each thrustwasher face outwards.
    23Place the bearing shells in their locations,
    as described in paragraphs 7 to 9. If new
    shells are being fitted, ensure that all traces of
    the protective grease are cleaned off using
    paraffin. Wipe dry the shells and connecting
    rods with a lint-free cloth. Liberally lubricate
    each bearing shell in the cylinder
    block/crankcase, then lower the crankshaft
    into position so that Nos 2 and 3 cylinder
    crankpins are at TDC.
    24Refit the piston/connecting rod
    Engine removal and general overhaul procedures  2B•13
    18.18  Using scale on Plastigauge envelope
    to check (at widest point) width of crushed
    Plastigauge18.14  Lay length of Plastigauge on journal
    to be measured, parallel to crankshaft
    centre-line18.9  Ensure grooved bearing shells
    (arrowed) are installed exactly as
    described in text - early engine shown
    2B
    1689 Rover 214 & 414 Updated Version 09/97 
    						
    							assemblies (see illustrations). Leave No 1
    and 4 cylinders at the TDC position
    25Thoroughly degrease the mating surfaces
    of the cylinder block/crankcase and the main
    bearing ladder. Apply the special Rover
    sealant to the mating  surface of the cylinder
    block/crankcase as shown (see illustration).
    Carefully follow the instructions supplied with
    the sealant kit. If the Rover sealant is being
    used, assembly must be completed as soon
    as possible after the sealant has been applied
    (maximum of 20 minutes). If another sealant is
    being used, follow the manufacturer’s
    instructions.26Lubricate the bearing shells, then refit the
    main bearing ladder, ensuring that the shells
    are not displaced and that the locating dowels
    engage correctly. Working progressively, by a
    turn at a time and in the sequence shown (see
    illustration), tighten the ladder bolts to the
    specified torque wrench setting. The
    crankshaft cannot now be rotated.
    27Thoroughly degrease the mating surfaces
    of the oil rail and the main bearing ladder.
    Apply the special Rover sealant to the oil rail
    mating  surface as shown (see illustration).
    Carefully follow the instructions supplied with
    the sealant kit.28Refit the oil rail, tightening the nuts to the
    specified torque wrench setting.
    29Using a new sealing ring, refit the oil
    pump pick-up/strainer pipe to the oil rail, then
    refit the sump. Tighten all nuts and bolts to
    the specified torque wrench settings.
    30Fit a new crankshaft left-hand oil seal,
    then refit the flywheel(see illustrations).
    31Refit the oil pump and install a new
    crankshaft right-hand oil seal(see
    illustrations).
    32Refit the cylinder head. Rotate the
    crankshaft to the 90° BTDC position so that
    the crankshaft sprocket timing marks align.
    2B•14 Engine removal and general overhaul procedures
    18.31a  Use grease to stick new gasket in
    place when refitting oil pump18.30c  Use fabricated tool to lock flywheel
    while slackening or tightening flywheel
    bolts18.30b  Always use new bolts when
    refitting flywheel
    18.30a  Fitting a new crankshaft left-hand
    oil seal18.27  Apply thin bead of sealant to oil rail
    mating surface as shown by heavy black
    lines, then spread to an even film18.26  Crankshaft main bearing ladder bolt
    tightening sequence
    18.25  Apply thin bead of sealant to
    cylinder block/crankcase mating surface
    along paths shown by heavy black lines,
    then spread to an even film18.24b  . . . care is required to hold
    crankshaft steady while connecting rod
    big-end cap bolts are tightened18.24a  If piston/connecting rod
    assemblies are refitted before main
    bearing ladder . . .
    1689 Rover 214 & 414 Updated Version 09/97 
    						
    							33Refit the dipstick tube to the cylinder
    block/crankcase, tightening the bolts to the
    specified torque wrench setting.
    34Refit the timing belt inner cover, the
    sprocket(s) and tensioner, and the belt itself.
    35Using a torque wrench, check that the
    amount of force required to rotate the
    crankshaft does not exceed 31 Nm. If the
    effort required is greater than this, the engine
    must be dismantled again to trace and rectify
    the cause. This value takes into account the
    increased friction of a new engine and is
    much higher than the actual pressure required
    to rotate a run-in engine, so do not make
    allowances for tight components.
    19 Piston/connecting rod
    assembly- refitting and big-end
    bearing running clearance check
    4
    Selection of bearing shells
    1The big-end bearing running clearance is
    controlled in production by selecting one of
    three grades of bearing shell. The grades are
    indicated by a colour-coding marked on the
    edge of each shell which governs the shell’s
    thickness, as follows:
    a) Yellow - Thin.
    b) Blue - Intermediate.
    c) Red - Thick.
    2If shells of differing grades are to be fitted
    to the same journal, the thicker shell must
    always be fitted to the big-end bearing cap
    location.
    3If the bearing shells are to be renewed, first
    check and record the codes stamped on the
    front face of each big-end bearing cap and
    connecting rod. The number stamped on the
    big-end bearing cap is the bearing size code,
    the number stamped on the connecting rod 
    is the piston/rod assembly’s cylinder number
    and the letter stamped on the connecting rod
    is the weight code (see illustration).
    4Secondly, check and record the
    crankpin/big-end journal code letters
    stamped on the crankshaft’s left-hand web
    (see illustration), No 1 journal’s code letterbeing the first. If the original crankshaft is to
    be re-used, the code letter can be checked by
    direct measurement.
    5If the crankshaft is found to be excessively
    worn, then it must be renewed and the code
    letters of the new component must be used
    instead to select a new set of bearing shells.
    6Matching the codes noted to the following
    table, select a new set of bearing shells:
    Cap code Crankshaft
    number code letter Shells
    5 A Blue, Blue
    5 B Red, Blue
    5 C Red, Red
    6 A Blue, Yellow
    6 B Blue, Blue
    6 C Red, Blue
    7 A Yellow, Yellow
    7 B Blue, Yellow
    7 C Blue, Blue
    Big-end bearing running
    clearance check
    7The big-end bearing running clearance
    should be checked if there is any doubt about
    the amount of crankshaft wear that has taken
    place, if the crankshaft has been reground
    and is to be refitted with non-Rover
    undersized bearing shells, or if non-genuine
    bearing shells are to be fitted. If the original
    crankshaft or a Rover replacement part is to
    be installed, the shell selection procedure
    given above will produce the correct
    clearances and a further check will not be
    necessary. If the clearance is to be checked, it
    can be done in either of two ways.
    8The first method is to refit the big-end
    bearing cap to the connecting rod, with
    bearing shells in place. With the cap retaining
    bolts tightened to the specified torque, use an
    internal micrometer or vernier caliper to
    measure the internal diameter of each
    assembled pair of bearing shells. If the
    diameter of each corresponding crankshaft
    journal is measured and then subtracted from
    the bearing internal diameter, the result will be
    the big-end bearing running clearance.
    9The second method is to use Plastigauge.
    Place a strand of Plastigauge on each(cleaned) crankpin journal and refit the (clean)
    piston/connecting rod assemblies, shells and
    big-end bearing caps, tightening the bolts to
    the specified torque wrench settings. Take
    care not to disturb the Plastigauge. Dismantle
    the assemblies without rotating the crankshaft
    and use the scale printed on the Plastigauge
    envelope to obtain the big-end bearing
    running clearance. On completion of the
    measurement, carefully scrape off all traces of
    Plastigauge from the journal and shells using
    a fingernail or other object which will not
    score the components.
    Final piston/connecting rod
    assembly refitting
    10Note that the following procedure
    assumes that the cylinder liners have been
    refitted to the cylinder block/crankcase and
    that the crankshaft and main bearing ladder
    are in place. It is of course possible to refit the
    piston/connecting rod assemblies to the
    cylinder bores, to refit the crankshaft and to
    reassemble the piston/connecting rods on the
    crankshaft before refitting the main bearing
    ladder (see Section 18).
    11Clean the backs of the bearing shells and
    the bearing recesses in both the connecting
    rod and the big-end bearing cap. If new shells
    are being fitted, ensure that all traces of the
    protective grease are cleaned off using
    paraffin. Wipe dry the shells and connecting
    rods with a lint-free cloth.
    12Press the bearing shells into their
    locations, ensuring that the tab on each shell
    engages in the notch in the connecting rod or
    big-end bearing cap and taking care not to
    touch any shell’s bearing surface with your
    fingers. Note the following points:
    a) If bearing shells of differing grades are to
    be fitted to the same journal, the 
    thicker shell must always be fitted to the
    big-end bearing cap location (see
    paragraph 1).
    b) On all engines, if the original big-end
    bearing shells are being re-used, these
    must be refitted to their original locations
    in the connecting rod and big-end bearing
    cap.
    Engine removal and general overhaul procedures  2B•15
    19.4  Crankpin (big-end) journal size code
    location
    19.3  Big-end bearing size code number (A
    - on cap) piston/connecting rod assembly
    cylinder number (B) and connecting rod
    weight code letter (C)18.31b  Fitting a new crankshaft right-hand
    oil seal
    2B
    1689 Rover 214 & 414 Updated Version 09/97 
    						
    							13Lubricate the cylinder bores, the pistons
    and piston rings, then lay out each
    piston/connecting rod assembly in its
    respective position.
    14Starting with assembly No 1, make sure
    that the piston rings are still correctly spaced,
    then clamp them in position with a piston ring
    compressor.
    15Insert the piston/connecting rod assembly
    into the top of liner No 1, ensuring that the
    arrow (or FRONT marking) on the piston
    crown faces the timing belt end of the engine.
    Note that the stamped marks on the
    connecting rod and big-end bearing cap
    should face the front (alternator bracket side)
    of the engine. Using a block of wood or
    hammer handle against the piston crown, tap
    the assembly into the liner until the piston
    crown is flush with the top of the liner (see
    illustrations).
    16Ensure that the bearing shell is still
    correctly installed. Taking care not to mark the
    liner bores, liberally lubricate the crankpin andboth bearing shells, then pull the
    piston/connecting rod assembly down the
    bore and onto the crankpin. Noting that the
    faces with the stamped marks must match
    (which means that the bearing shell locating
    tabs abut each other), refit the big-end
    bearing cap, tightening the bolts finger-tight
    at first.
    17Use a torque wrench to tighten the bolts
    evenly to the (first stage) torque wrench
    setting specified, then use an angular torque
    gauge to tighten the bolts evenly through the
    (second stage) angle specified (see
    illustrations).
    18Repeat the procedure for the remaining
    three piston/connecting rod assemblies, but
    do not attempt to rotate the crankshaft.
    19Thoroughly degrease the mating surfaces
    of the oil rail and the main bearing ladder.
    Apply the special Rover sealant to the oil rail
    mating surface (see illustration 18.27).
    Carefully follow the instructions supplied with
    the sealant kit.20Refit the oil rail, tightening the nuts to the
    specified torque wrench setting.
    21Refit the oil pump pick-up/strainer pipe
    and sump.
    22Refit the cylinder head. Rotate the
    crankshaft to the 90° BTDC position so that
    the crankshaft sprocket timing marks align.
    23Refit the dipstick tube to the cylinder
    block/crankcase, tightening the bolts to the
    specified torque wrench setting.
    24Refit the hydraulic tappets and
    camshaft(s).
    25Refit the timing belt inner cover,
    sprocket(s) and tensioner, and the belt itself.
    26Using a torque wrench, check that the
    amount of force required to rotate the crankshaft
    does not exceed 31 Nm. If the effort required is
    greater than this, the engine must be dismantled
    again to trace and rectify the cause. This value
    takes into account the increased friction of a
    new engine and is much higher than the actual
    pressure required to rotate a run-in engine, so
    do not make allowances for tight components.
    2B•16 Engine removal and general overhaul procedures
    19.17b  . . . then use angular torque gauge to tighten bolts through
    angle specified (second stage)19.17a  Tighten connecting rod big-end bearing cap bolts to
    specified torque wrench setting (first stage) . . .
    18.15b  Using piston ring compressor to clamp piston rings19.15a  Arrow or FRONT marking (arrowed) on piston crown must
    point to timing belt end of engine
    1689 Rover 214 & 414 Updated Version 09/97 
    						
    							20 Engine- initial start-up 
    after overhaul
    2
    1With the engine refitted in the vehicle,
    double-check the engine oil and coolant
    levels. Make a final check that everything has
    been reconnected and that there are no tools
    or rags left in the engine compartment.
    2With the spark plugs removed and the
    ignition system disabled by earthing the ignition
    HT coil distributor spark plug (HT) lead with a
    jumper lead, turn the engine over on the starter
    until the oil pressure warning lamp goes out.3Refit the spark plugs and connect all the
    spark plug (HT) leads.
    4Start the engine, noting that this may take a
    little longer than usual due to the fuel system
    components being empty.
    5While the engine is idling, check for fuel,
    coolant and oil leaks. Do not be alarmed if
    there are some odd smells and smoke from
    parts getting hot and burning off oil deposits.
    If the hydraulic tappets have been disturbed,
    some valve gear noise may be heard at first;
    this should disappear as the oil circulates fully
    around the engine and normal pressure is
    restored in the tappets.
    6Keep the engine idling until hot coolant isfelt circulating through the top hose, check
    the ignition timing and idle speed and mixture
    (as appropriate), then switch it off.
    7After a few minutes, recheck the oil and
    coolant levels and top up as necessary.
    8If they were tightened as described, there is
    no need to re-tighten the cylinder head bolts
    once the engine has first run after reassembly.
    9If new pistons, rings or crankshaft bearings
    have been fitted, the engine must be run-in for
    the first 500 miles (800 km). Do not operate
    the engine at full throttle or allow it to labour in
    any gear during this period. It is
    recommended that the oil and filter be
    changed at the end of this period.
    Engine removal and general overhaul procedures  2B•17
    2B
    1689 Rover 214 & 414 Updated Version 09/97 
    						
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