Land Rover Range Rover Etm 1997 99 Gems 6th Edition Rover Manual
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A1SEQUENTIAL MULTIPORT FUEL INJECTION (SFI±V8) 12CIRCUIT DIAGRAM18 Z132 Engine Control Module (ECM) 27 C50529 31 4 Z255 Auto Gear Box Control Unit X294 Gear Box Posi- tion Switch E529 S551 5 YO See Ground Dis- tribution SP SR ULG Not used C501 C551 6 4 1 C501 C551564 1 4 C562 C559 C659B B 5 C562 719 OY C601 47 21 32 P R D321 N B 2 C551 C501 S505 B Automatic TransmissionManual Trans- mission C507 BO 3 3 Z256 Transfer Gear Box ECU C603 28 UN ULG C560 C660 4
SEQUENTIAL MULTIPORT FUEL INJECTION (SFI±V8)A1 13CIRCUIT DIAGRAM Z108 Anti±Lock Brake System ECU 28 C116R Z238 Body Electrical Control Module (BECM) YG C116LLHD RHD Z132 Engine Control Module (ECM) GB Z165 Air Suspension ECU 30 C117 S214 9C506KR 7 C231 11 C114 S104 13C106 C506 13 C112 27 23 C106 KR X318 Data Link Connector (OBDII) 15 C102 C202 Data Link Con- nector KRK BBY 7 C50726C505 22 23S NAS Except NAS BY BY 5C114 4C106B S 2 B 1 GB 3C506B BY 4C106A S 2 BGB 3C506A1 GB 16 B 5 S 9C112 NAS Except NAS C507Y C506B C106B YK 7 Z108 Anti±Lock Brake System ECU C116R 29 1 C507 NAS LHD
SEQUENTIAL MULTIPORT FUEL INJECTION (SFI±V8)A1 14CIRCUIT DIAGRAM Z132 Engine Control Module (ECM) 29C507 S102 Z253 Heating Ventila- tion and Air Conditioning Control Unit (HEVAC) [1] [2] X312 Pressure Switch 2 [1] < 13 Bar (189 psi) [2] > 17 Bar (247 psi) Heated Front Screen 2 21 C507 5 C244 1 C505 14 28 13 C246B8 C244 1 C143 2 C143 PGBG BS YB 7 6 1 C506 C106 10112 11C102 C202 YB PG With Air Condi- tioning only
SEQUENTIAL MULTIPORT FUEL INJECTION (SFI±V8)A1 15CIRCUIT DIAGRAM 30 F 1 10 AZ238 Body Electrical Control Module (BECM) See Fuse Details 2 C505 7 C258Z132 Engine Control Module (ECM) S205 4C506GUC106 8C102 C202 19 C242 414 Z142 Instrument Cluster [15] Control Unit and Mess- age Centre Display 15 C24251331221887 LG 3 C256 LG 11 OG 9 OG 1 RG 10 RG 2 BG 5 BG 14 B E254 Z238 Body Electrical Control Module (BECM)[15] P P 17 BMALFUNCTION INDICATOR LAMP (CHECK ENGINE)SERVICE REMINDER INDICATOR (SERVICE ENGINE)
SEQUENTIAL MULTIPORT FUEL INJECTION (SFI±V8)A1 16CIRCUIT DIAGRAM C509 1314 Z132 Engine Control Module (ECM) S509 Z261 Ignition Coils 151 3 2 4 C525 11&6 2&3 4&7 5&8 5 C525W See Fuse DetailsP125a Engine Compart- ment Fuse Box 15 F 26 20 A WB WU WY WK R RR R UO PG C508 8
SEQUENTIAL MULTIPORT FUEL INJECTION (SFI±V8)A1 17CIRCUIT DIAGRAM P125a Engine Compart- ment Fuse Box [15] Ignition Relay 8 C173 Z238 Body Electrical Control Module (BECM) W 2 C502 9 C120 S134 1 C502 Not used UR NAS From VIN 370859 10C106 C506 F A1-4 RL15 [15] See Power Distribu- tion 2
SEQUENTIAL MULTIPORT FUEL INJECTION (SFI±V8)A1 18CIRCUIT DIAGRAM X320 Fuel Pressure Sensor R 11 C506B 13 C106B 1 C122 2 3 C122 GO RB12 C106B C506B S502 Z132 Engine Control Module (ECM) C507 30 H A1-9 NAS from model year 98 G A1-9 Partial
DIESELA6 CIRCUIT OPERATION1 CIRCUIT OPERATION Sensors Engine Speed Sensor (X255) The engine speed signal is crucial to the system, as the information from the sensor is used in virtually all of the strategies within the `DDE (Digital Diesel Electronics) and its Engine Control Module (ECM) (Z132). Through this sensor, the ECM (Z132) knows if the engine is turning, how fast it is turning and approximately where the engine is in its cycle. The sensor is of the `Hall effect type, which sends out a pulse to the ECM (Z132) every time a `tooth is sensed on the flywheel (the flywheel has six `teeth). If the sensor fails, then the warning lamp is activated and the ECM (Z132) enters a `limp home mode where the ECM (Z132) looks at the signal from the needle lift sensor in one of the injectors. The needle lift sensor gives one pulse per injection, i.e. one pulse per twelve engine speed sensor pulses. The response of the ECM (Z132) to changes in engine parameters will, therefore, be considerably slower, and a higher idle speed is initiated to try to compensate at low engine speeds. Needle Lift Sensor (X318) The engine has six diesel fuel injectors, one of which has a sensing element at the tip which informs the ECM (Z132) exactly when the injector fires (the `beginning of injection signal). The ECM (Z132) uses this to correct the injection timing and also to back up the engine speed signal in case that sensor fails. If this sensor fails, the warning lamp will switch on and the vehicle will enter `limp home mode with reduced engine power/performance and lack of throttle response (as there is a lack of feedback on the injection timing). Engine Coolant Temperature Sensor (X126) This sensor is a `thermistor (a temperature dependent resistor) where the voltage output varies in proportion to coolant temperature. The ECM (Z132) uses this information in many strategies, i.e. to correct the injected fuel quantity and timing (especially during cold starts), length of glow plug timing, etc. The sensor is located in the top of the engine block. In case of a failure, the warning lamp is not activated and the ECM (Z132) selects a substitute value of 50C for glow plug and ignition timing and uses the fuel temperature to correct the fuel quantity, glow plug timing will not be correct, possibly resulting in long crank times in cold weatheras well as slight fuelling effects. These symptoms may not be noticeable. Air Temperature Sensor (X311) This sensor is another thermistor, located in the inlet manifold, just after the intercooler, and measures the actual temperature of the turbo booster air entering the engine. To calculate the maximum amount of injected fuel allowed, the ECM (Z132) needs to know the volume of air flowing into the engine. Normally a bulky, heavy and expensive air flow meter is necessary, but the ECM (Z132) can calculate the air flow from the air temperature and air pressure, so eliminating the need for an air flow meter. If the air temperature sensor fails, a substitute value of 30C is used, so by producing an incorrect air flow reading and a reduction in engine power.
DIESELA6 CIRCUIT OPERATION2 Boost Pressure Sensor The boost pressure sensor signal is used in conjunction with the air temperature signal to calculate volume air flow into the engine. The sensor is located on the rear bulkhead, with the pressure tap just after the charge air cooler. If the sensor fails, a substitute value of 490 hPa is used by the ECM (Z132), producing a reduction in power due to a fuel quantity limiting to 21mg/stroke. Throttle Position Sensor (X171) The DDE system is a `Drive by Wire system i.e. the throttle pedal does not directly control a throttle disc or the amount of fuel injected into the engine, but accelerator movements or `drivers request are sensed and the information is passed to the ECM (Z132). The ECM (Z132) calculates the maximum allowable fuel quantity from the air flow into the engine, engine speed, temperature, etc. It also includes information from strategies such as smoke limitation, active surge damping, automatic gear change, fuel reduction, etc. to calculate the final figure. When driving, if the `drivers request signal is smaller than the maximum allowable quantity, then the requested quantity is injected. However, if the requested quantity is greater than the maximum allowable, then the latter quantity is injected rather than the drivers demand. Therefore the Throttle Position Sensor (X171) is very important to the system. It is located within the cab, close to the pedal assembly itself. The unit consists of a potentiometer and has three outputs: 1. Throttle Position ± pin 37 ECM (Z132) The sensor outputs the pedal position to the ECM (Z132), which uses the information as described above. 2. Idle Position Switch ± pin 25 ECM (Z132). The sensor has a separate idle position switch which informs the ECM (Z132) of the pedal status in the form of a simple on/off signal. This information is used by the ECM (Z132) to implement idle speed control and other strategies i.e. overrun fuel shut±off. 3. Kick Down Switch. This switch is currently not used. Fuel Temperature Sensor A thermistor is also located inside the injection pump. The fuel temperature sensor signal is used to adjust the quantity of injected fuel, especially during temperature extremes. The signal is also used to back up the Engine Coolant Temperature Sensor (X126). If this sensor fails, the ECM (Z132) uses asubstitute value of 60C and only slight effects on fuelling may possibly be noted. Fuel Quantity Feedback Sensor Located within the injection pump, this sensor sends the ECM (Z132) information regarding the actual quantity of fuel injected. Failure of the sensor or corrupted signals will illuminate the warning lamp and cause the engine to stall or not start. A second check, a plausibility check against the needle lift sensor, also takes place.
DIESELA6 CIRCUIT OPERATION3 Fuel Quantity Actuator Once again located within the injection pump, this is a moving magnet actuator, failure of which will cause the engine to stall or not start as the ECM (Z132) will activate the Fuel Shut±Off Solenoid (K111). Injection Timing (Solenoid Valve Injection Timing Device (K229)) This is another actuator within the injection pump. The ECM (Z132) receives a signal from the needle lift sensor and attempts to correct the injection timing accordingly. If a change does not occur, then the ECM (Z132) assumes a fault exists, activates the warning lamp and reduces the quantity of injected fuel. Fuel Shut±Off Solenoid (K111) The Fuel Shut±Off Solenoid (K111) shuts the engine down if the ECM (Z132) detects a major fault. Failure of the valve itself does not activate the warning lamp, although if a short circuit occurs, the engine will shut down. Cruise Control Due to the DDE system being drive by wire, a cruise control feature is supplied in the ECM (Z132) itself. Activation is via the steering wheel switches to a converter box and on a single line to the ECM (Z132). Failure of the signal results in cruise control not working. Brake Switches The ECM (Z132) has two brake inputs, each of opposite polarity. Comparison of the polarity states provides the ECM (Z132) with a brake sense (i.e. if switch 1 high and switch 2 low going to switch 1 low and switch 2 high) and so cancels cruise control. If both switches are the same polarity, the ECM (Z132) senses a fault and does not allow cruise control. Vehicle Speed Signal The ECM (Z132) takes this signal from the Anti±Lock Brake System ECU (Z108) and uses the information for cruise control and active surge damping. Failure of the signal results in cruise disallowed and temporary lack of surge damping (i.e. hard acceleration will cause the vehicle to surge slightly). After 10 sec. a substitute value of 150 km/his used. Surging will reduce so as to be hardly noticeable. Theft Alarm The ECM (Z132) has a simple on/off input regarding the theft alarm. The ECM (Z132) will not allow the engine to start once activated and will kill the engine if activated up to 300 RPM (programmable). Over 300 RPM, the engine is unaffected. Relays The DDE engine management system on the diesel vehicles uses four relays: ECM (Z132) power supply (main relay), glow plug relay, starter motor relay and fuel pump relay. Two are located in the fuse box and two in the ECM (Z132) box behind the battery.