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Land Rover Range Rover Electrical Library Lm 2nd Edition Rover Manual
Land Rover Range Rover Electrical Library Lm 2nd Edition Rover Manual
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DESCRIPTION AND OPERATION 4.36RANGE ROVER OPERATION Power Distribution Feed from the positive battery terminal (C0192) is supplied to fuse 25 and fuse 53 of the passenger compartment fuse box (C0632) on an R wire. Fuse 53 (C0583) is connected to the ignition switch (C0028) by an RU wire. When the ignition switch is turned to the ignition position, current flows across the switch (C0028) to fuse 5 of the passenger compartment fuse box (C0585) on a G wire. Fuse 5 (C0587) provides an ignition feed to the alternator (C0053) on a GW wire. Fuse 25 of the passenger compartment fuse box (C0583) is connected to the ignition switch (C0028) by an R wire. When the ignition switch is turned to the crank position, current flows across the switch (C0028) to the Engine Control Module (ECM) (C0331) on a BY wire, and the ignition coil relay (C2089) on a G then GN wire. Starting Starter Motor The starter motor solenoid (C0178) is provided a constant battery feed from the battery (C0192) on an R wire. If all parameters for starting have been met, the ECM (C0331) provides a feed to the automatic transmission interlock relay (C1455) on a YN wire. If the gear selector lever is in Park or Neutral, the interlock relay (C1455) provides a feed to the starter solenoid (C0179) on a B then BY wire. The energised starter solenoid allows the battery feed to power the starter motor. The starter motor (C0179) also provides an engine start signal back to the ECM (C0606) on a BG wire. Ignition Coils The ignition coil relay (C2089) receives an engine crank feed from the ignition switch (C0028) on a GN wire. The relay coil (C2089) is earthed on an N wire. The energised ignition coil relay (C2089) provides a feed to the following on G wires: Ignition coil 1 (C0156). Ignition coil 2 (C0052). Ignition coil 3 (C0276). Ignition coil 4 (C1770). Ignition coil 5 (C1771). Ignition coil 6 (C1772). Ignition coil 7 (C2087). Ignition coil 8 (C2088). Fuel Pump When the engine is started, the ECM (C0331) provides an earth path for the fuel pump relay coil (C2022) on a BP wire. The energised fuel pump relay (C2020) provides a feed to the fuel pump (C0114) on a WU wire. The fuel pump (C0114) is earthed on an N wire.
DESCRIPTION AND OPERATION RANGE ROVER 4.37 Charging The battery (C0192) provides a permanent feed to the alternator (C0183) on an R wire. Fuse 5 of the passenger compartment fuse box (C0587) provides an ignition feed to the alternator (C0053) on a GW wire. When the engine is cranked, the alternator (C0053) supplies the ECM (C0606) a Pulse Width Modulated (PWM) signal on a U wire. The ECM uses this PWM signal to calculate the electrical load on the alternator, and controls engine idle speed accordingly. When the engine is started, the magnetised rotor within the stator windings generate 3 phase alternating current (ac) and voltage that rises rapidly with rotor speed. The field diodes in the rectifier pack convert the ac current into direct current (dc). Output current from the field diodes supplements the initial current flowing through the field windings. This causes an increase in the magnetic influence of the rotor, resulting in self-exitation of the alternator. The field current increases with rotor speed and thus increases the generated current and voltage until the alternator is fully excited. The alternator (C0183) charges the battery (C0192) by providing current on an R wire.
DESCRIPTION AND OPERATION 4.38RANGE ROVER CRUISE CONTROL DESCRIPTION General The cruise control system is enabled by pressing the non-latching master switch located on the LH steering wheel switch pack. The system is controlled by the Engine Control Module (ECM), which receives commands from the SET+ and RES switches, which are also located on the LH steering wheel switch pack. The ECM interprets the messages sent from the steering wheel switches and then controls the speed of the vehicle using electric throttle intervention. For a detailed description of cruise control operation, refer to the Engine Management – Td6 or Engine Management – V8 section of the Description and Operation Workshop Manual. OPERATION Power Distribution Feed from the positive battery terminal (C0192) is supplied to fuse 53 of the passenger compartment fuse box (C0632) on an R wire. Fuse 53 (C0583) is connected to the ignition switch (C0099 on Td6 vehicles, C0028 on V8 vehicles) by an R wire. When the ignition switch is turned to the auxiliary position, current flows across the switch (C0099 on Td6 vehicles, C0028 on V8 vehicles) to fuse 9 of the passenger compartment fuse box (C0585) on a PB wire. Fuse 9 (C0587) provides an auxiliary ignition feed to the rotary coupler (C0082) on a PY wire. When the ignition switch is turned to the ignition position, current flows across the switch (C0099 on Td6 vehicles, C0028 on V8 vehicles) to fuse 31 of the passenger compartment fuse box (C0585) on a G wire. Fuse 31 (C0587) provides an ignition feed to the Engine Control Module (ECM) (C0331) on a GB wire. Throttle Position (TP) Sensor The TP sensor (C0787) comprises two potentiometer tracks. Track 1 is provided a 5V reference feed by the ECM (C0331) on a Y wire. Track 2 is provided a 5V reference feed by the ECM (C0331) on a YG wire. Track 1 provides a throttle position signal back to the ECM on a W wire. This signal will be approximately 0.5V with the pedal at rest, and 2V at full throttle. Track 2 provides a throttle position signal back to the ECM on a WG wire. This signal will be approximately 0.5V with the throttle at rest, and 4.5V at full throttle. The ECM also provides an earth path for track 1 and track 2 on NG and UG wires respectively. For more information of TP sensor operation, refer to the Engine Management – Td6 or Engine Management – V8 section of the System Description and Operation Workshop Manual.
DESCRIPTION AND OPERATION RANGE ROVER 4.39 Brake Pedal Switch Fuse 9 of the passenger compartment fuse box (C0586) provides an auxiliary ignition feed to the brake pedal switch (C0075) on a PY wire. When the brake pedal is pressed, the switch (C0075) provides the ECM (C0331) a voltage of between 6 V and battery voltage on an NS wire. When the pedal is released, the switch provides the ECM a voltage of between approximately 0 and 2 V. Once the ECM registers the brake pedal has been pressed, it will suspend cruise control operation. The brake pedal switch (C0075) also provides a test signal to the ECM (C0331) on a UR wire. The switch (C0075) is earthed on an NB wire. CAN Bus When cruise control is activated, the ECM (C0331) informs the automatic transmission ECU via the CAN Bus on YN (low) and YB (high) wires. The automatic transmission ECU will change its shift patterns accordingly. For more information on automatic transmission operation, refer to the Automatic Transmission – ZF 5HP24 or Automatic Transmission – GM5L40–E section of the System Description and Operation Workshop Manual, and the Electronic Automatic Transmission – ZF or Electronic Automatic Transmission – GM5 section of this manual. + ELECTRONIC AUTOMATIC TRANSMISSION (EAT) – ZF. + ELECTRONIC AUTOMATIC TRANSMISSION (EAT) – GM5. Rotary Coupler The rotary coupler (C0082) receives an ignition feed from fuse 9 of the passenger compartment fuse box (C0587) on a PY wire, and is earthed on an NB wire. The rotary coupler (C2287) receives voltage pulse messages from the LH steering wheel module (C2283) as follows: A cruise control on/off signal on a W wire. A set/accelerate signal on a U wire. A decelerate signal on an R wire. A resume signal on a B wire. The messages from the LH steering wheel module are relayed from the rotary coupler (C0082) to the ECM (C0331) on a YB wire. The ECM interprets this message and controls the throttle pedal accordingly.
DESCRIPTION AND OPERATION 4.40RANGE ROVER ELECTRONIC AUTOMATIC TRANSMISSION (EAT) – GM5 DESCRIPTION General The GM 5L40-E transmission is an electrically controlled, five speed unit and is mated with the Td6 diesel engine. The transmission is controlled by an Electronic Automatic Transmission (EAT) ECU which contains software to provide operation as a semi-automatic Steptronic transmission. This allows the transmission to be operated as a conventional automatic unit by selecting P, R, N, or D on the selector lever. Movement of the selector lever across the gate to the M/S position puts the transmission into electronic sport mode. Movement of the selector lever in a lateral position to the + or – positions puts the transmission into electronic manual Steptronic mode. For a detailed description of GM5 automatic transmission operation, refer to the Automatic Transmission – GM 5L40–E section of the System Description and Operation Workshop Manual. OPERATION Power Distribution Feed from the positive battery terminal (C0192) is supplied to fuse 53 and fuse 54 of the passenger compartment fuse box (C0632) and the fuse holder (C1875) on R wires. The 100A fuse located in the fuse holder (C1878) provides a constant battery feed to the Engine Control Module (ECM) relay (C1895) on an R wire. The 50A fuse located in the fuse holder (C1876) provides a constant battery feed to the transfer box ECU (C1855) on a pair of R wires. Fuse 54 of the passenger compartment fuse box (C0583) provides a constant battery feed to the EAT ECU (C0932) on a RY wire. Fuse 53 of the passenger compartment fuse box (C0583) provides a constant battery feed to the ignition switch (C0099) on an R wire. When the ignition switch is turned to the auxiliary position, current flows across the switch (C0099) to fuse 37 of the passenger compartment fuse box (C0585) on a PB wire. Fuse 37 (C0587) provides an ignition feed to the transfer box ECU (C1319) on a PU wire. When the ignition switch is turned to the ignition position, current flows across the switch (C0099) to fuse 5, fuse 33, and fuse 35 of the passenger compartment fuse box (C0585) on a G wire. Fuse 5 (C0587) provides an ignition feed to the EAT ECU (C0932) on a GW wire. Fuse 33 (C0587) provides an ignition feed to the transfer box ECU (C1319) on a GP wire. Fuse 35 (C0587) provides an ignition feed to the Hill Descent Control (HDC) switch (C0365) on a GBY wire.
DESCRIPTION AND OPERATION RANGE ROVER 4.41 ECM Relay The ECM (C0604) provides an earth path for the ECM relay coil (C1895) on an N wire. The energised relay (C1895) provides a feed to fuse 2 of the engine compartment fuse box (C0570) on an RW wire. Fuse 2 (C0570) is connected to the EAT ECU (C0932) by a pair of RU wires. For more details on ECM relay operation, refer to the Engine Management System – Td6 section of the System Description and Operation Workshop Manual. EAT ECU The EAT ECU controls operation of the transmission via the following: Pressure Regulator Solenoid The EAT ECU (C1835) provides a Pulse Width Modulated (PWM) signal to the pressure regulator solenoid (C0244) on a P wire. This enables the pressure regulator solenoid (in conjunction with the pressure regulator valve) to control line pressure supplied to the clutches and shift control valves. The EAT ECU (C1835) provides an earth path for the pressure regulator solenoid (C0244) on an R wire. Torque Converter Clutch (TCC) Solenoid The EAT ECU (C1835) provides a PWM signal to the TCC solenoid (C0244) on a G wire. The TCC solenoid is a normally closed solenoid, and controls the output fluid pressure to the torque converter clutch. The EAT ECU (C1835) provides an earth path for the TCC solenoid (C0244) on a BY wire. Shift Control Solenoids The EAT ECU (C1835) provides a PWM signal to the three identical shift control solenoids (C0244) on a G wire. The EAT ECU (C1835) provides an earth path for solenoid A (C0244) on an OB wire, solenoid B (C0244) on a GR wire, and solenoid C (C0244) on a Y wire. For details of solenoid opening and closing, refer to the Automatic Transmission – GM 5L40– E section of the System Description and Operation Workshop manual. Input Shaft Speed Sensor The EAT ECU (C1835) provides a feed to the input shaft speed sensor (C0244) on a U wire. The input shaft speed sensor (C0244) returns an ac voltage pulse back to the EAT ECU (C1835) on an O wire. By measuring the peak to peak voltage of the voltage wave form, the EAT ECU can determine the speed of the input shaft. Output Shaft Speed Sensor The EAT ECU (C1835) provides a feed to the output shaft speed sensor (C0244) on a W wire. The output shaft speed sensor (C0244) returns an ac voltage pulse back to the EAT ECU (C1835) on an N wire. By measuring the peak to peak voltage of the voltage wave form, the EAT ECU can determine the speed of the output shaft.
DESCRIPTION AND OPERATION 4.42RANGE ROVER Transmission Temperature Sensor The temperature of the Automatic Transmission Fluid (ATF) is measured by the Negative Temperature Coefficient (NTC) transmission temperature sensor. The EAT ECU (C1835) provides a feed to the temperature sensor (C0244) on a BR wire. By measuring the voltage returned on a WR wire, the EAT ECU can determine ATF temperature. Inhibitor Switch The inhibitor switch is mounted on the LH side of the transmission, and enables the EAT ECU to monitor the position of the manual selector spool valve and the selected drive program. The EAT ECU (C1835) provides an ignition feed to the inhibitor switch (C0244) on a YB wire. When Park or Neutral is selected, the inhibitor switch (C0244) returns a feed back to the EAT ECU (C1835) on an O wire. When Drive is selected, the inhibitor switch (C0244) returns a feed back to the EAT ECU (C1835) on a B wire. When shift solenoid A is energised, the inhibitor switch (C0244) returns a feed back to the EAT ECU (C1835) on a PW wire. When shift solenoid B is energised, the inhibitor switch (C0244) returns a feed back to the EAT ECU (C1835) on a YB wire. When shift solenoid C is energised, the inhibitor switch (C0244) returns a feed back to the EAT ECU (C1835) on a TB wire. NOTE: Wire colour TB is transparent with a black tracer. Shift Interlock Solenoid To lock the selector lever assembly, the EAT ECU (C0193) provides a feed to the shift interlock solenoid (C0673) on a BP wire. An earth path is provided by the EAT ECU (C0193) on an NP wire. Steptronic When manual (Steptronic) mode is selected, the EAT ECU selects gears according to inputs received from the Steptronic switch. The EAT ECU (C0193) provides two feeds to the Steptronic switch (C1664); one on a UY wire, one on a US wire. If a downshift is requested via the selector lever, a momentary earth is created. Current on the UY wire is allowed to flow across the switch to earth on an NB wire. Sensing this, the EAT ECU downshifts 1 gear. If an upshift is requested via the selector lever, a momentary earth is created. Current on the US wire is now allowed to flow across the switch to earth on an NB wire. Sensing this, the EAT ECU upshifts 1 gear.
DESCRIPTION AND OPERATION RANGE ROVER 4.43 ELECTRONIC AUTOMATIC TRANSMISSION (EAT) – ZF DESCRIPTION General The ZF 5HP24 transmission is an electronically controlled, five speed unit and is mated with the V8 petrol engine. The transmission is controlled by an Electronic Automatic Transmission (EAT) ECU, which contains software to provide operation as a semi-automatic Steptronic transmission. This allows the transmission to be operated as a conventional automatic unit by selecting P, R, N, or D on the selector lever. Movement of the selector lever across the gate to the M/S position puts the transmission into electronic Sport mode. Movement of the selector lever in a lateral position to the + or – positions puts the transmission into electronic manual Steptronic mode. For a detailed description of ZF automatic transmission operation, refer to the Automatic Transmission – ZF 5HP24 section of the System Description and Operation Workshop Manual. OPERATION Power Distribution Feed from the positive battery terminal (C0192) is supplied to fusible link 2 and fuse 53 of the passenger compartment fuse box (C0632) on an R wire. A permanent battery feed is also supplied to the 50A fuse contained within the fuse holder (C1875) on an R wire. This fuse (C1876) provides a constant battery feed to the transfer box ECU (C1855) on a pair of R wires. Fusible link 2 of the passenger compartment fuse box (C0591) provides a constant battery feed to the ECM relay (C1895) and fuse 4 of the engine compartment fuse box (C0570) on a pair of R wires. Operation of the ECM relay (C1895) is controlled by the ECM (C0604) on an N wire. The energised ECM relay (C1895) provides a feed to fuse 1 of the engine compartment fuse box (C0570) on an RW wire. Fuse 1 (C0570) is connected to the EAT ECU (C0932) by a pair of RU wires. The EAT ECU (C0932) is earthed on N wires. Fuse 4 of the engine compartment fuse box (C0570) is connected to the EAT ECU (C0932) by an R wire. Fuse 53 of the passenger compartment fuse box (C0583) is connected to the ignition switch (C0099) by an R wire. When the ignition switch is turned to the auxiliary position, current flows across the switch (C0099) to fuse 37 of the passenger compartment fuse box (C0587) on a PB wire. Fuse 37 (C0587) provides an auxiliary ignition feed to the transfer box ECU (C1319) on a PU wire.
DESCRIPTION AND OPERATION 4.44RANGE ROVER When the ignition switch is turned to the ignition position, current flows across the switch (C0099) to fuse 5, fuse 33, and fuse 35 of the passenger compartment fuse box (C0585) on a G wire. Fuse 5 (C0587) provides an ignition feed to the EAT ECU (C1835) on a GW wire. Fuse 33 (C0587) provides an ignition feed to the transfer box ECU (C1319) on a GP wire. Fuse 35 (C0587) provides an ignition feed to the Hill Descent Control (HDC) switch (C0365) on a GBY wire. EAT ECU The EAT ECU controls operation of the transmission via the following: Electronic Pressure Regulator Solenoids (EPRS) The five EPRS located in the automatic transmission (C0244) are provided a Pulse Width Modulated (PWM) by the EAT ECU (C1835) on a P wire. The EAT ECU controls operation of the EPRS by providing earth paths on TB, R, B, K and YR wires. NOTE: Wire colour TB is transparent with a black tracer. Shift Control Solenoids The three shift control solenoids located in the automatic transmission (C0244) are provided a feed by the EAT ECU (C1835) on a YU wire. The EAT ECU (C1835) energises the solenoids by providing earth paths on O, G, and Y wires. Turbine Speed Sensor The turbine speed sensor acts as an input speed sensor. The EAT ECU (C1835) provides a feed to the turbine speed sensor (C0244) on a U wire. The turbine speed sensor (C0244) returns an ac voltage pulse back to the EAT ECU (C1835) on an S wire. By measuring the peak to peak voltage of the voltage wave form, the EAT ECU can determine the speed of the turbine. Output Shaft Speed Sensor The EAT ECU (C1835) provides a feed to the output shaft speed sensor (C0244) on a W wire. The output shaft speed sensor (C0244) returns an ac voltage pulse back to the EAT ECU (C1835) on an N wire. By measuring the peak to peak voltage of the voltage wave form, the EAT ECU can determine the speed of the output shaft. Transmission Temperature Sensor The temperature of Automatic Transmission Fluid (ATF) is measured by the Negative Temperature Coefficient (NTC) transmission temperature sensor. The EAT ECU (C1835) provides a feed to the temperature sensor (C0244) on a BR wire. By measuring the voltage returned on a WR wire, the EAT ECU can determine ATF temperature.
DESCRIPTION AND OPERATION RANGE ROVER 4.45 Shift Interlock Solenoid To lock the selector lever assembly, the EAT ECU (C0193) provides a feed to the shift interlock solenoid (C0673) on a BP wire. An earth path is provided by the EAT ECU (C0193) on an NP wire. Steptronic When manual (Steptronic) mode is selected, the EAT ECU selects gears according to inputs received from the Steptronic switch. The EAT ECU (C0193) provides two feeds to the Steptronic switch (C1664); one on a UY wire, one on a US wire. If a downshift is requested via the selector lever, a momentary earth is created. Current on the UY wire is allowed to flow across the switch to earth on an NB wire. Sensing this, the EAT ECU downshifts 1 gear. If an upshift is requested via the selector lever, a momentary earth is created. Current on the US wire is now allowed to flow across the switch to earth on an NB wire. Sensing this, the EAT ECU upshifts 1 gear.