Land Rover Lt230t Transfer Box Overhaul 3rd Edition Rover Manual

TRANSFER BOX
2
DESCRIPTION AND OPERATION 

TRANSFER BOX
DESCRIPTION AND OPERATION3
FRONT OUTPUT HOUSING COMPONENTS
1.High/low cross shaft housing
2.Bolt - high/low cross shaft housing
3.’O’ring
4.High/low cross shaft and lever
5.Dog clutch
6.Front output shaft
7.Hollow plug
8.Detent plug - differential lock
9.Detent spring - differential lock
10.Detent ball - differential lock
11.Differential lock warning lamp switch
12.Locknut **
13.Front output housing
14.Spring and clips - differential lock
15.Differential lock selector fork
16.Side cover...

TRANSFER BOX
4
DESCRIPTION AND OPERATION 

TRANSFER BOX
DESCRIPTION AND OPERATION5
DIFFERENTIAL COMPONENTS
1.Retaining ring
2.Differential carrier - rear half
3.Low range gear
4.High/low hub
5.High/low selector sleeve
6.High/low selector shaft
7.High/low selector fork
8.Setscrew - high/low selector fork
9.High range gear
10.High range gear bush
11.Differential rear bearing
12.Bearing outer track13.Bearing retaining nut
14.Dished thrust washers
15.Planet gears
16.Cross shafts
17.Sun gears
18.Selective thrust washers
19.Differential carrier - front...

TRANSFER BOX
6
DESCRIPTION AND OPERATION 

TRANSFER BOX
DESCRIPTION AND OPERATION7
MAIN CASING COMPONENTS
1.Main casing
2.Retaining plate
3.Bolt - retaining plate
4.Stake nut - intermediate shaft
5.Bearings and outer tracks - mainshaft input
gear
6.Mainshaft input gear *
7.Selective shim
8.Gasket **
9.Mainshaft input gear bearing housing
10.Oil feed plate ***
11.’O’ring ***
12.Gasket **
13.Cover plate/power take-off cover *
14.Bolt - cover plate
15.Countersunk screw - bearing housing
16.Oil temperature switch ***
17.Neutral warning lamp switch...

TRANSFER BOX
8
DESCRIPTION AND OPERATION 

TRANSFER BOX
DESCRIPTION AND OPERATION9
REAR OUTPUT HOUSING AND TRANSMISSION
BRAKE COMPONENTS
1.Rear output shaft
2.Gasket *
3.Rear output housing
4.Bolt - rear output housing
5.Speedometer drive gear
6.Spacer
7.Output shaft bearing
8.Circlip
9.Oil seal
10.Mud shield
11.Output shaft flange
12.Felt washer
13.Steel washer14.Self-locking nut
15.Transmission brake backplate
16.Bolt - transmission brake backplate
17.Transmission brake drum
18.Countersunk screw
19.Speedometer driven gear
20.’O’ring...

TRANSFER BOX
10
DESCRIPTION AND OPERATION 

TRANSFER BOX
DESCRIPTION AND OPERATION11
TRANSFER BOX CROSS SECTION
1.Main casing
2.Front output housing
3.Rear output housing
4.Dog clutch
5.Transmission brake
6.Mainshaft input gear
7.Selective shim - input gear bearing pre-load
8.Intermediate gear cluster
9.Intermediate shaft
10.Spacer - intermediate shaft bearing pre-load11.Differential assembly
12.Selective shim - differential bearing pre-load
13.Low range gear
14.High/low selector sleeve and hub
15.High range gear and bush
16.Differential rear...