Land Rover Lt230t Transfer Box Overhaul 2nd Edition Rover Manual

							TRANSFERBOX
CONTENTS Page
Neutral warning lampswitch -if fitted -not Range RoverClassic 51
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Differential lockwarning lampswitch -adjust 51
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Transmission brake 52
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							TRANSFERBOX
CONTENTS Page
DATA, TORQUE &TOOLS
DATA 1
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TORQUE FIGURES 2
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SERVICE TOOLS 3
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							TRANSFERBOX
DESCRIPTION ANDOPERATION 1
This
page isintentionally leftblank  
						

							TRANSFERBOX
2 DESCRIPTION ANDOPERATION  
						

							TRANSFERBOX
DESCRIPTION ANDOPERATION 3
FRONT
OUTPUT HOUSING COMPONENTS
1. High/low crossshafthousing
2. Bolt -high/low crossshafthousing
3. O ring
4. High/low crossshaftandlever
5. Dog clutch
6. Front output shaft
7. Hollow plug
8. Detent plug-differential lock
9. Detent spring-differential lock
10. Detent ball-differential lock
11. Differential lockwarning lampswitch
12. Locknut
13. Front output housing
14. Spring andclips -differential lock
15. Differential lockselector fork
16. Side cover
17. Bolt -side cover
18. Bolt -front output housing
19. High/low selectorfinger
20. Differential lockselector shaft
21. Plug 22.
Bearing spacer
23. Output shaftbearing
24. Circlip
25. Oilseal
26. Output shaftflange andmud shield
27. Feltwasher
28. Steel washer
29. Self-locking nut
30. Differential lockselector fingerandshaft
31. Orings
32. Differential lockselector housing
33. Bolt -housing
34. Selector lever
35. Washer
36. Self-locking nut
37. Neutral warning lampswitch -Range Rover
Classic -if fitted
38. Gasket -high/low crossshafthousing *
39. Gasket -front output housing *
40. Gasket -side cover plate*
* U p to serial no.288709E  
						

							TRANSFERBOX
4 DESCRIPTION ANDOPERATION  
						

							TRANSFERBOX
DESCRIPTION ANDOPERATION 5
DIFFERENTIAL
COMPONENTS
1. Retaining ring
2. Differential carrier-rear half
3. Low range gear
4. High/low hub
5. High/low selectorsleeve
6. High/low selectorshaft
7. High/low selectorfork
8. Setscrew -high/low selectorfork
9. High range gear
10. High range gearbush
11. Differential rearbearing
12. Bearing outertrack 13.
Bearing retaining nut
14. Dished thrustwashers
15. Planet gears
16. Cross shafts
17. Sun gears
18. Selective thrustwashers
19. Differential carrier-front half
20. Bolt -differential carriers
21. Differential frontbearing
22. Bearing outertrack
23. Selective shim  
						

							TRANSFERBOX
6 DESCRIPTION ANDOPERATION  
						

							TRANSFERBOX
DESCRIPTION ANDOPERATION 7
MAIN
CASING COMPONENTS
1. Main casing
2. Retaining plate
3. Bolt -retaining plate
4. Stake nut-intermediate shaft
5. Bearings andouter tracks -mainshaft input
gear
6. Mainshaft inputgear*
7. Selective shim
8. Gasket **
9. Mainshaft inputgearbearing housing
10. Oilfeed plate ***
11. Oring ***
12. Gasket **
13. Cover plate/power take-offcover*
14. Bolt -cover plate
15. Countersunk screw-bearing housing
16. Oiltemperature switch***
17. Neutral warning lampswitch andwasher -not
Range RoverClassic *** 18.
Bearings andouter tracks -intermediate gears
19. Circlips
20. Collapsible spacer
21. Intermediate gears
22. Gasket **
23. Bottom coverplate
24. Bolt -bottom coverplate
25. Orings -intermediate shaft
26. Intermediate shaft
27. Mainshaft oilseal
28. Locating dowel
29. Detent plug-high/low selector
30. Detent spring-high/low selector
31. Detent ball-high/low selector
32. Interlock solenoid***
33. Cover -interlock solenoid ***
34. Bolt -interlock solenoid cover***
35. Belleville washer***
* Defender mainshaft inputgearandDiscovery
power take-off coverplateillustrated
** Up toserial no.288709E
*** Iffitted